Stator core convenient for winding
By setting connecting plates, arc-shaped holes, and positioning structures in the stator core, the winding gap is expanded, solving the problem of low winding efficiency and realizing a high-efficiency and stable winding process.
Patent Information
- Application Number
- CN202423209304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing stator core has low winding efficiency during the winding process, especially due to the wire jamming phenomenon caused by the small winding gap, which affects the winding efficiency.
A stator core designed to facilitate winding is used. By setting a connecting plate and a first piece connected end to end, the gap between adjacent second pieces is widened. The structure of arc-shaped holes, snap-fit plates, positioning posts and positioning grooves is adopted to ensure the accuracy and stability of the piece position, making it convenient for workers to wind enameled wire.
It improves winding efficiency, reduces the possibility of wire breakage or jamming during winding, and enhances the convenience and accuracy of winding stator cores.
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Figure CN223599587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of a stator core, in particular to a stator core facilitating winding. BACKGROUND
[0002] The stator core is an important component of a motor magnetic circuit, which, together with a rotor core and an air gap between the stator and the rotor, forms a complete magnetic circuit of the motor.
[0003] The stator core is mainly composed of a plurality of stator punching sheets, each of which has a plurality of winding posts for winding enameled wires, and a winding gap between adjacent two winding posts for the enameled wires to be clamped.
[0004] However, in the actual winding process, the winding gap of some stator punching sheets is small, and the enameled wires may be clamped during semi-automatic or automatic winding, thereby reducing the winding efficiency of the stator core. CONTENT OF THE INVENTION
[0005] To improve the above problems, the application provides a stator core facilitating winding.
[0006] The application provides a stator core facilitating winding, which adopts the following technical scheme:
[0007] The stator core facilitating winding comprises a plurality of punching sheet bodies, each of which is stacked, and each of which comprises a plurality of first sheet bodies connected in series, and each of which is connected to a winding plate for winding through a connecting plate.
[0008] Through the above technical scheme, each first sheet body connected in series and the connecting plate facilitate workers to expand each first sheet body to enlarge the gap between adjacent two second sheet bodies, so as to facilitate workers to wind enameled wires on the winding plate, thereby providing convenience for workers to wind enameled wires on the punching sheet body.
[0009] Preferably, an arc-shaped hole is formed at the connection between the connecting plate and the first sheet body, and the arc-shaped holes are combined into a circular hole when the adjacent two first sheet bodies abut.
[0010] By adopting the technical scheme, the circular shape has good ductility, so that the first sheet body is not prone to breaking when in an unfolded state, thereby providing convenience for workers to wind the wire.
[0011] Preferably, the first sheet body at the leading end is provided with a clamping plate, and the first sheet body at the trailing end is provided with a clamping hole, and the clamping plate is arranged in the clamping hole.
[0012] By adopting the technical scheme, the clamping plate cooperates with the clamping hole to facilitate determination of the position between the two first sheet bodies at the leading end and the trailing end, so as to facilitate the workers to stack the punch bodies.
[0013] Preferably, one side of the first sheet body is provided with a first positioning column, and the other side of the first sheet body is provided with a first positioning groove, and the first positioning column is arranged in the first positioning groove of the adjacent first sheet body.
[0014] By adopting the technical scheme, the first positioning column cooperates with the first positioning groove at the corresponding position to increase the position accuracy of the two adjacent first sheet bodies, thereby providing convenience for the workers to stack the punch bodies.
[0015] Preferably, one side of the winding plate is provided with a second positioning column, and the other side of the winding plate is provided with a second positioning groove, and the second positioning column is arranged in the second positioning groove of the adjacent winding plate.
[0016] By adopting the technical scheme, the second positioning column cooperates with the second positioning groove at the corresponding position to increase the position accuracy between the two adjacent winding plates, thereby further providing convenience for the workers to stack the punch bodies.
[0017] Preferably, one side of the first sheet body is provided with a first abutting surface, and the other side of the first sheet body is provided with a second abutting surface, and the first abutting surface abuts against the second abutting surface of the adjacent first sheet body.
[0018] By adopting the technical scheme, the first abutting surface cooperates with the second abutting surface to facilitate determination of the position between the two adjacent first sheet bodies.
[0019] Preferably, one side of the first sheet body is provided with a plurality of positioning plates, and the other side of the first sheet body is provided with a plurality of positioning holes, each of the positioning plates corresponds to a positioning hole, and the positioning plate is arranged in the positioning hole of the adjacent first sheet body.
[0020] By adopting the technical scheme, the positioning plate cooperates with the positioning hole at the corresponding position to facilitate determination of the position between the two adjacent first sheet bodies, thereby further improving the position accuracy between the two adjacent first sheet bodies and reducing the possibility of deviation between the two adjacent first sheet bodies.
[0021] Preferably, the side of the positioning plate away from the first sheet body is provided with a circular arc shape.
[0022] By using the above technical scheme, the circular arc shape makes the positioning plate less likely to cause damage to the adjacent first sheet body.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By providing the connecting plate and the first sheet bodies connected end to end, it is convenient for workers to expand each first sheet body, and the gap between the two adjacent second sheet bodies is enlarged, so as to facilitate the winding of the enameled wire on the winding plate, and reduce the possibility of affecting the winding of the enameled wire due to the small gap between the second sheet bodies;
[0025] 2. By providing the circular arc-shaped hole, the circular shape has good ductility, so that the first sheet body is less likely to break when it is in an expanded state, providing convenience for workers to wind the wire;
[0026] 3. By providing the positioning plate, it is convenient to determine the position between the two adjacent first sheet bodies, and the possibility of deviation in the position between the two adjacent first sheet bodies is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a schematic diagram of the overall structure of the first embodiment of the present application;
[0028] Figure 2 is a schematic diagram of the structure for embodying the positional relationship between the two adjacent first sheet bodies of the first embodiment of the present application;
[0029] Figure 3 is a schematic diagram of the structure for embodying the structure of the punching body when the punching body is overlapped;
[0030] Figure 4 is a schematic diagram of the structure for embodying the positional relationship between the two adjacent first sheet bodies of the second embodiment of the present application
[0031] Figure 5 is Figure 4 an enlarged schematic diagram of part A in FIG. 1.
[0032] Reference signs: 1, punching body; 11, first sheet body; 111, clamping plate; 112, clamping hole; 113, first abutting surface; 114, second abutting surface; 115, first positioning column; 116, first positioning groove; 117, positioning hole; 118, limiting hole; 12, winding plate; 121, second positioning column; 122, second positioning groove; 13, second sheet body; 2, connecting plate; 21, circular arc-shaped hole; 3, circular hole; 4, positioning plate; 41, positioning protrusion. DETAILED DESCRIPTION
[0033] The following will be described in conjunction with the drawingsFigures 1-5 The application is further described in detail.
[0034] Embodiment one of the application discloses a stator core facilitating winding.
[0035] Embodiment one of the application discloses a stator core facilitating winding. Referring to Figure 1 and Figure 2 , the stator core facilitating winding comprises a plurality of punching plate bodies 1, each of which is superimposed. The punching plate body 1 comprises a plurality of first plate bodies 11 connected in a head-to-tail manner, and the two adjacent first plate bodies 11 are abutted and connected through a connecting plate 2. Each first plate body 11 is fixed with a winding plate 12 for winding, and the winding plate 12 is connected with a second plate body 13 away from the first plate body 11, and there is a gap between the two adjacent second plate bodies 13. The worker expands the first plate body 11 and expands the gap between the two adjacent second plate bodies 13, so as to wind the enameled wire on the winding plate 12, which reduces the phenomenon of jamming in the winding process, thereby improving the winding efficiency of the punching plate body 1.
[0036] Referring to Figure 1 and Figure 2 , the connecting plate 2 is provided with an arc-shaped hole 21 at the connection with the first plate body 11, and the arc-shaped hole 21 is combined into a circular hole 3 after the abutment of the two adjacent first plate bodies 11. The circular hole 3 facilitates the worker to expand each first plate body 11, and the circular hole has good ductility, so that the first plate body 11 is not easy to break when it is in an expanded state, which provides convenience for the worker to wind.
[0037] Referring to Figure 1 , in order to facilitate the head-to-tail connection of each first plate body 11, the first plate body 11 at the head end is fixed with a clamping plate 111, the first plate body 11 at the tail end is provided with a clamping hole 112, and the clamping plate 111 is arranged in the clamping hole 112. After the enameled wire is wound, the worker abuts each first plate body 11, and then clamps the clamping plate 111 into the clamping hole 112, thereby completing the head-to-tail connection of each first plate body 11.
[0038] Referring to Figure 2 , one side of the first plate body 11 is provided with a first abutment surface 113, and the other side is provided with a second abutment surface 114, and the first abutment surface 113 abuts with the second abutment surface 114 of the adjacent first plate body 11. The first abutment surface 113 and the second abutment surface 114 increase the contact area between the two adjacent first plate bodies 11, so as to determine the position between the two adjacent first plate bodies 11.
[0039] Referring to Figure 1 and Figure 3, in order to facilitate the superposition of the two adjacent punching piece bodies 1, one side of the first piece 11 is fixed with a first positioning column 115, and the other side of the first piece 11 is provided with a first positioning groove 116 matched with the first positioning column 115, and the first positioning column 115 is arranged in the first positioning groove 116 of the adjacent first piece 11.
[0040] And one side of the winding plate 12 is fixed with a second positioning column 121, and the other side of the winding plate 12 is provided with a second positioning groove 122, and the second positioning column 121 is arranged in the second positioning groove 122 of the adjacent winding plate 12.
[0041] When the first pieces 11 need to be superposed, the workers insert the first positioning column 115 into the corresponding first positioning groove 116, and at the same time, the second positioning column 121 is inserted into the corresponding second positioning groove 122, so as to determine the position between the adjacent two first pieces 11 and the adjacent two winding plates 12, thereby improving the position accuracy between the adjacent two punching piece bodies 1 and providing convenience for subsequent winding of the enameled wire.
[0042] The implementation principle of the embodiment one of the application is that when the enameled wire needs to be wound on the winding plate 12, the workers unfold each first piece 11, and then superpose the adjacent two first pieces 11. At this time, the gap between the adjacent two second pieces 13 is enlarged, so as to reduce the phenomenon of wire breakage or jamming in the winding process. After the winding of the enameled wire on the winding plate 12 is completed, the workers abut the adjacent two first pieces 11, so that each first piece 11 is connected end to end, the winding of the enameled wire is completed, thereby providing convenience for the winding of the enameled wire on the punching piece body 1.
[0043] Embodiment two
[0044] Referring to Figure 4 and Figure 5 The difference between the embodiment one and the embodiment two is that one side of the first piece 11 is fixed with a plurality of positioning plates 4, the other side of the first piece 11 is provided with a plurality of positioning holes 117, each positioning plate 4 corresponds to one positioning hole 117, and the positioning plate 4 is arranged in the positioning hole 117 of the adjacent first piece 11. And the side of the positioning plate 4 away from the first piece 11 is arranged in a circular arc shape.
[0045] Referring to Figure 4 and Figure 5In order to improve the connection stability between the two adjacent first pieces 11, the positioning plate 4 is provided with a plurality of positioning protrusions 41, the first piece 11 is provided with a plurality of limiting holes 118, each limiting hole 118 corresponds to a positioning protrusion 41, and the positioning protrusion 41 is arranged in the limiting hole 118 at the corresponding position. And the positioning protrusion 41 is arranged in a circular arc shape, and the circular arc-shaped positioning protrusion 41 is convenient to be clamped into the limiting hole 118 at the corresponding position after slight deformation. At the same time, under the action of the positioning protrusion 41, the contact area between the two adjacent first pieces 11 is increased, thereby improving the connection stability between the two adjacent first pieces 11.
[0046] The implementation principle of the second embodiment of the present application is that the positioning plate 4 cooperates with the positioning hole 117 at the corresponding position to facilitate determining the position between the two adjacent first pieces 11, further improving the position accuracy between the two adjacent first pieces 11, and reducing the possibility of deviation between the two adjacent first pieces 11. At the same time, since the end of the positioning plate 4 is arranged in a circular arc shape, the positioning plate 4 is not easy to cause damage to the adjacent first piece 11.
[0047] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A stator core facilitating wire winding, characterized by: The application relates to a punching sheet body (1) comprising a plurality of first sheet bodies (11) connected end to end, wherein two adjacent first sheet bodies (11) are abutted and connected through a connecting plate (2), each first sheet body (11) is connected with a winding plate (12) for winding, the winding plate (12) is connected with a second sheet body (13) on the side away from the first sheet body (11), and a gap exists between two adjacent second sheet bodies (13).
2. The stator core convenient for winding according to claim 1, characterized in that: An arc-shaped hole (21) is arranged at the connecting position of the connecting plate (2) and the first sheet body (11), and the arc-shaped holes (21) are combined into a circular hole (3) when two adjacent first sheet bodies (11) are abutted.
3. The stator core for facilitating wire winding according to claim 1, characterized in that: A clamping plate (111) is arranged on the first sheet body (11) at the head end, and a clamping hole (112) is arranged on the first sheet body (11) at the tail end, and the clamping plate (111) is arranged in the clamping hole (112).
4. The stator core for facilitating wire winding according to claim 1, characterized by: A first positioning column (115) is arranged on one side of the first sheet body (11), and a first positioning groove (116) is arranged on the other side of the first sheet body (11), and the first positioning column (115) is arranged in the first positioning groove (116) of the adjacent first sheet body (11).
5. The stator core for facilitating wire winding according to claim 1, characterized by: A second positioning column (121) is arranged on one side of the winding plate (12), and a second positioning groove (122) is arranged on the other side of the winding plate (12), and the second positioning column (121) is arranged in the second positioning groove (122) of the adjacent winding plate (12).
6. The stator core for facilitating wire winding according to claim 1, characterized by: A first abutting surface (113) is arranged on one side of the first sheet body (11), and a second abutting surface (114) is arranged on the other side of the first sheet body (11), and the first abutting surface (113) is abutted with the second abutting surface (114) of the adjacent first sheet body (11).
7. The stator core for facilitating wire winding according to claim 1, characterized by: A plurality of positioning plates (4) are arranged on one side of the first sheet body (11), and a plurality of positioning holes (117) are arranged on the other side of the first sheet body (11), each positioning plate (4) corresponds to one positioning hole (117), and the positioning plate (4) is arranged in the positioning hole (117) of the adjacent first sheet body (11).
8. A stator core facilitating wire winding according to claim 7, characterized in that: The side, away from the first sheet body (11), of the positioning plate (4) is arranged in an arc shape.