Device for preventing aluminum coil from shaking

By designing an aluminum coil fixing device that includes guide grooves and chain stabilizing blocks, the problem of vibration during edge cutting was solved, achieving stability and consistency in aluminum coil edge cutting, improving production efficiency and reducing costs.

CN223603547UActive Publication Date: 2025-11-28NANNING IND INVESTMENT ALUMINUM FOIL CO LTD
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Patent Information

Application Number
CN202423073777.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing edge-cutting device fails to effectively fix the aluminum coil, causing vibration during edge cutting, resulting in burrs and uneven edges, which affects the production efficiency and cost of subsequent foil rolling.

Method used

A device was designed that includes unwinding, guiding, cutting, stabilizing, edge trimming and rewinding mechanisms. The aluminum coil vibration is limited by guide grooves and chain stabilizing blocks. Combined with the edge trimming mechanism and waste collection system, the stability and consistency of the edge trimming are ensured.

Benefits of technology

It effectively prevents aluminum coil vibration, improves the consistency and flatness of the cut edges, reduces product defect rate, increases rolling efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of lithium battery manufacturing, and relates to a device for preventing an aluminum roll from shaking, which comprises an unwinding mechanism, a first guide mechanism, a cutting mechanism, a stabilizing mechanism, an edge cutting mechanism, a second guide mechanism and a winding mechanism which are arranged in sequence, the cut-off mechanism is used for transversely cutting off the unwound aluminum coil; the stabilizing mechanism is provided with a pair of oppositely-arranged guide grooves, the distance between the two guide grooves is matched with the width of an aluminum coil, and the two guide grooves are oppositely arranged and extend in the uncoiling direction of the aluminum coil. A waste collecting mechanism is further arranged on one side of the edge cutting mechanism. According to the device, the two sides of the aluminum coil can be limited by the guide grooves of the stabilizing mechanisms after the aluminum coil is unwound and before edge cutting operation, then the aluminum coil is prevented from shaking, edge cutting consistency and flatness are facilitated, a good foundation is provided for follow-up foil rolling, the rolling efficiency is improved, and the reject ratio of products and the production cost of factories are effectively reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of lithium battery manufacturing, and in particular relates to a device for preventing aluminum coils from shaking. Background Technology

[0002] Aluminum foil for power lithium-ion batteries is typically produced by melting and then casting into 11±1mm thick aluminum coils. These coils are then annealed, cooled, and cold-rolled in 2-3 passes to obtain aluminum sheets with a thickness of 1.5-3.5mm. Due to the rough edges of the cast aluminum coils during the forming process, and the hardness and cracking nature of the cast material, a high breakage rate occurs during subsequent aluminum foil production, impacting production efficiency and significantly increasing production costs. Therefore, edge trimming is performed before foil rolling. However, current edge trimming devices do not secure the aluminum coils on both sides, leading to frequent vibrations during trimming. This results in burrs and uneven edges at the cutting point, greatly affecting subsequent foil rolling. Utility Model Content

[0003] To address the technical problem of aluminum coils vibrating during edge cutting in the prior art, this application provides a device for preventing aluminum coil vibration.

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows: a device for preventing aluminum coil from shaking, comprising an unwinding mechanism, a first guiding mechanism, a cutting mechanism, a stabilizing mechanism, an edge trimming mechanism, a second guiding mechanism, and a winding mechanism arranged in sequence;

[0005] The cutting mechanism is used to cut the unwound aluminum coil laterally; the stabilizing mechanism has a pair of oppositely arranged guide grooves, the distance between the two guide grooves is matched with the width of the aluminum coil, the two guide grooves are oppositely arranged, and the guide grooves extend along the unwinding direction of the aluminum coil; a waste collection mechanism is also provided on one side of the edge cutting mechanism.

[0006] In some embodiments, the cutting mechanism includes an upper cutter and a lower cutter arranged opposite to each other. The upper cutter is mounted on an upper cutter holder, and the lower cutter is mounted on a lower cutter holder. Driven by a power mechanism, the upper cutter holder can move away from or towards the lower cutter holder.

[0007] In some embodiments, the stabilizing mechanism includes a chain and sprockets disposed at both ends of the chain. A plurality of stabilizing blocks are disposed on the chain, and grooves are disposed on the outer side of the stabilizing blocks. The grooves on the plurality of stabilizing blocks form the guide groove.

[0008] In some embodiments, a motor is provided on one of the sprockets.

[0009] In some embodiments, the trimming mechanism comprises an upper trimming knife and a lower trimming knife arranged oppositely, one side of the upper trimming knife is fixedly connected with an upper rubber roller, one side of the lower trimming knife is fixedly connected with a lower rubber roller, the distance between the upper rubber roller and the lower rubber roller matches the thickness of the aluminum roll.

[0010] In some embodiments, the waste collecting device comprises a clamping guide mechanism, a crushing mechanism and a waste box, the clamping guide mechanism comprises a mounting seat, an upper clamping roller and a lower clamping roller, the lower clamping roller is rotationally arranged on the mounting seat, the lower clamping roller is slidingly installed on the mounting seat through a bearing seat, a clamping power mechanism can drive the bearing seat to slide on the mounting seat, gears are arranged at both ends of the upper clamping roller and the lower clamping roller.

[0011] In some embodiments, the crushing mechanism is located at the bottom of the clamping guide mechanism and comprises a shell and a crushing roller, the crushing roller is rotationally arranged in the shell, the shell has an opening at the bottom, and the waste box is arranged at the bottom of the opening.

[0012] In some embodiments, the waste box is slidingly arranged on the guide rail.

[0013] Beneficial effects: the device can limit the two sides of the aluminum roll by the guide groove of the stabilizing mechanism before the aluminum roll is unwound and trimmed, thereby preventing the aluminum roll from shaking, helping the consistency and flatness of trimming, providing a good foundation for subsequent foil rolling, improving rolling efficiency, effectively reducing the product failure rate and the production cost of the factory. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the device;

[0015] Figure 2 It is a structural schematic diagram of the device in working state;

[0016] Figure 3 It is Figure 1 the structure of A in the middle is enlarged;

[0017] Figure 4 It is Figure 1 the structure of B in the middle is enlarged;

[0018] Figure 5 It is Figure 1 the structure of C in the middle is enlarged;

[0019] Figure 6 It is a structural schematic diagram of the stabilizing mechanism (the chain is not shown);

[0020] Figure 7 It is a structural schematic diagram of the stabilizing block.

[0021] Figure 1. unwinding mechanism, 2. first guide mechanism, 3. cutting mechanism, 31. upper cutting knife, 32. lower cutting knife, 33. upper knife holder, 34. lower knife holder, 4. stabilizing mechanism, 5. edge cutting mechanism, 51. upper edge cutting knife, 52. lower edge cutting knife, 53. upper rubber roller, 54. lower rubber roller, 6. second guide mechanism, 7. winding mechanism, 71. sprocket, 72. stabilizing block, 721. groove, 73. motor, 8. clamping guide mechanism, 81. mounting seat, 82. upper clamping roller, 83. lower clamping roller, 84. bearing seat, 85. gear, 86. clamping power mechanism, 9. crushing mechanism, 91. shell, 92. crushing roller, 10. waste box, 11. guide rail, 100. aluminum roll. DETAILED DESCRIPTION

[0022] The application will be further described below in conjunction with the specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative changes belong to the protection scope of the application.

[0023] As shown in Figure 1 and 2 The technical scheme adopted by the utility model is: a device for preventing aluminum roll 100 from shaking, comprising unwinding mechanism 1, first guide mechanism 2, cutting mechanism 3, stabilizing mechanism 4, edge cutting mechanism 5, second guide mechanism 6 and winding mechanism 7 arranged in sequence.

[0024] The cutting mechanism 3 is used for cutting the aluminum roll 100 in the transverse direction; the stabilizing mechanism 4 has a pair of oppositely arranged guide grooves, the distance between the two guide grooves matches the width of the aluminum roll 100, the two guide grooves are oppositely arranged, and the guide grooves extend along the unwinding direction of the aluminum roll 100; the edge cutting mechanism 5 is further provided with a waste collecting mechanism on one side.

[0025] In work, the aluminum roll 100 is installed on the unwinding mechanism 1 for unwinding, and after unwinding, the aluminum roll 100 passes through the first guide mechanism 2, the cutting mechanism 3, the stabilizing mechanism 4, the edge cutting mechanism 5 and the second guide mechanism 6 in sequence, and finally the edge cut aluminum roll 100 is wound by the winding mechanism 7. The cutting mechanism 3 can cut off the head bending part of the aluminum roll 100 and the part of the aluminum roll 100 with serious friction marks, which is helpful for subsequent threading operation and prevents pollution and damage to the rear mechanism. Between the edge cutting, the aluminum roll 100 needs to pass through the stabilizing mechanism 4, and the guide grooves of the stabilizing mechanism 4 can limit the two sides of the aluminum roll 100, which not only prevents the aluminum roll 100 from shifting horizontally, but also prevents the aluminum roll 100 from shaking up and down with a large amplitude, which is beneficial to the edge cutting operation of the subsequent edge cutting mechanism 5.

[0026] Specifically, as shown in Figure 3 some embodiments, the cutting mechanism 3 includes an upper cutting knife 31 and a lower cutting knife 32 arranged oppositely, the upper cutting knife 31 is installed on an upper knife holder 33, and the lower cutting knife 32 is installed on a lower knife holder 34. The upper knife holder 33 can move away from or close to the lower knife holder 34 under the driving of a power mechanism. The power mechanism can be a lifting cylinder, which drives the upper knife holder 33 to move towards the lower knife holder 34, and in turn drives the upper cutting knife 31 to cooperate with the lower cutting knife 32 to cut the aluminum roll 100.

[0027] As shown in Figure 6 and 7 some embodiments, the stabilizing mechanism 4 includes a chain and a sprocket 71 arranged at both ends of the chain. A plurality of stabilizing blocks 72 are arranged on the chain, and grooves 721 are arranged on the outer sides of the stabilizing blocks 72. The grooves 721 on the plurality of stabilizing blocks 72 form the guide groove. Specifically, one of the sprockets 71 is provided with a motor 73. The chain is arranged on both sides of the aluminum roll 100, the aluminum roll 100 is inserted into the guide groove, and in turn the up-and-down shaking and lateral deviation of the aluminum roll 100 are limited. The stabilizing blocks 72 can move with the movement of the chain, so they do not limit the forward movement of the aluminum roll 100. A power mechanism motor 73 can be arranged on one of the sprockets 71 to make the chain rotate actively, reducing the resistance of the forward movement of the aluminum roll 100.

[0028] As shown in Figure 4 some embodiments, the edge cutting mechanism 5 includes an upper edge cutting knife 51 and a lower edge cutting knife 52 arranged oppositely. The upper edge cutting knife 51 is fixedly connected with an upper rubber roller 53 on one side, and the lower edge cutting knife 52 is fixedly connected with a lower rubber roller 54 on one side. The distance between the upper rubber roller 53 and the lower rubber roller 54 matches the thickness of the aluminum roll 100. The edge cutting mechanism 5 is arranged on both sides of the aluminum roll 100, and the edge cutting operation is performed on both sides of the aluminum roll 100. At the same time that the upper edge cutting knife 51 and the lower edge cutting knife 52 cut the edges of the aluminum roll 100, the upper rubber roller 53 and the lower rubber roller 54 can clamp the inner side of the aluminum roll 100, i.e. the part of the aluminum roll 100 that has not been cut still maintains the original height and will not suddenly drop due to the loss of support caused by the edge being cut off, further improving the stability of the edge cutting.

[0029] As shown in Figure 1 , 2As shown in Figs. 5, in order to facilitate the collection of the parts cut off by the trimming mechanism 5, in some embodiments, the waste collecting device comprises a clamping guide mechanism 8, a crushing mechanism 9 and a waste box 10. The clamping guide mechanism 8 comprises a mounting seat 81, an upper clamping roller 82 and a lower clamping roller 83. The lower clamping roller 83 is rotatably arranged on the mounting seat 81, and is slidably mounted on the mounting seat 81 through a bearing seat 84. A clamping power mechanism 86 can drive the bearing seat 84 to slide on the mounting seat 81. The upper clamping roller 82 and the lower clamping roller 83 are both provided with gears 85 at both ends. The clamping guide mechanism 8 can clamp and guide the parts cut off by the trimming mechanism 5 to the crushing mechanism 9, preventing the waste from scattering.

[0030] As shown in Figs. 5, in order to facilitate the collection of the parts cut off by the trimming mechanism 5, in some embodiments, the waste collecting device comprises a clamping guide mechanism 8, a crushing mechanism 9 and a waste box 10. The clamping guide mechanism 8 comprises a mounting seat 81, an upper clamping roller 82 and a lower clamping roller 83. The lower clamping roller 83 is rotatably arranged on the mounting seat 81, and is slidably mounted on the mounting seat 81 through a bearing seat 84. A clamping power mechanism 86 can drive the bearing seat 84 to slide on the mounting seat 81. The upper clamping roller 82 and the lower clamping roller 83 are both provided with gears 85 at both ends. The clamping guide mechanism 8 can clamp and guide the parts cut off by the trimming mechanism 5 to the crushing mechanism 9, preventing the waste from scattering. Figure 1 2 As shown in Figs. 5, in order to facilitate the collection of the parts cut off by the trimming mechanism 5, in some embodiments, the waste collecting device comprises a clamping guide mechanism 8, a crushing mechanism 9 and a waste box 10. The clamping guide mechanism 8 comprises a mounting seat 81, an upper clamping roller 82 and a lower clamping roller 83. The lower clamping roller 83 is rotatably arranged on the mounting seat 81, and is slidably mounted on the mounting seat 81 through a bearing seat 84. A clamping power mechanism 86 can drive the bearing seat 84 to slide on the mounting seat 81. The upper clamping roller 82 and the lower clamping roller 83 are both provided with gears 85 at both ends. The clamping guide mechanism 8 can clamp and guide the parts cut off by the trimming mechanism 5 to the crushing mechanism 9, preventing the waste from scattering.

[0031] As shown in Figs. 5, in order to facilitate the collection of the parts cut off by the trimming mechanism 5, in some embodiments, the waste collecting device comprises a clamping guide mechanism 8, a crushing mechanism 9 and a waste box 10. The clamping guide mechanism 8 comprises a mounting seat 81, an upper clamping roller 82 and a lower clamping roller 83. The lower clamping roller 83 is rotatably arranged on the mounting seat 81, and is slidably mounted on the mounting seat 81 through a bearing seat 84. A clamping power mechanism 86 can drive the bearing seat 84 to slide on the mounting seat 81. The upper clamping roller 82 and the lower clamping roller 83 are both provided with gears 85 at both ends. The clamping guide mechanism 8 can clamp and guide the parts cut off by the trimming mechanism 5 to the crushing mechanism 9, preventing the waste from scattering. Figure 1 2 As shown in Figs. 5, in order to facilitate the collection of the parts cut off by the trimming mechanism 5, in some embodiments, the waste collecting device comprises a clamping guide mechanism 8, a crushing mechanism 9 and a waste box 10. The clamping guide mechanism 8 comprises a mounting seat 81, an upper clamping roller 82 and a lower clamping roller 83. The lower clamping roller 83 is rotatably arranged on the mounting seat 81, and is slidably mounted on the mounting seat 81 through a bearing seat 84. A clamping power mechanism 86 can drive the bearing seat 84 to slide on the mounting seat 81. The upper clamping roller 82 and the lower clamping roller 83 are both provided with gears 85 at both ends. The clamping guide mechanism 8 can clamp and guide the parts cut off by the trimming mechanism 5 to the crushing mechanism 9, preventing the waste from scattering.

[0032] Although the present disclosure is as above, the protection scope of the present disclosure is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications shall fall within the protection scope of the present application.​​

Claims

1. A device for preventing aluminum coil vibration, characterized in that, It includes an unwinding mechanism (1), a first guiding mechanism (2), a cutting mechanism (3), a stabilizing mechanism (4), an edge trimming mechanism (5), a second guiding mechanism (6), and a winding mechanism (7) arranged in sequence; The cutting mechanism (3) is used to cut the unwound aluminum coil (100) laterally; the stabilizing mechanism (4) has a pair of oppositely arranged guide grooves, the distance between the two guide grooves is matched with the width of the aluminum coil (100), the two guide grooves are oppositely arranged, and the guide grooves extend along the unwinding direction of the aluminum coil (100); a waste collection mechanism is also provided on one side of the edge cutting mechanism (5).

2. The device for preventing aluminum coil vibration according to claim 1, characterized in that, The cutting mechanism (3) includes an upper cutter (31) and a lower cutter (32) arranged opposite to each other. The upper cutter (31) is mounted on an upper cutter holder (33), and the lower cutter (32) is mounted on a lower cutter holder (34). Under the drive of the power mechanism, the upper cutter holder (33) can move away from or closer to the lower cutter holder (34).

3. The device for preventing aluminum coil vibration according to claim 1, characterized in that, The stabilizing mechanism (4) includes a chain and sprockets (71) at both ends of the chain. Multiple stabilizing blocks (72) are provided on the chain. Grooves (721) are provided on the outer side of the stabilizing blocks (72). The grooves (721) on the multiple stabilizing blocks (72) form the guide groove.

4. The device for preventing aluminum coil shaking according to claim 3, characterized in that, One of the sprockets (71) is equipped with a motor (73).

5. The device for preventing aluminum coil vibration according to claim 1, characterized in that, The edge-cutting mechanism (5) includes an upper edge-cutting blade (51) and a lower edge-cutting blade (52) arranged opposite to each other. An upper glue roller (53) is fixedly connected to one side of the upper edge-cutting blade (51), and a lower glue roller (54) is fixedly connected to one side of the lower edge-cutting blade (52). The distance between the upper glue roller (53) and the lower glue roller (54) matches the thickness of the aluminum coil (100).

6. The device for preventing aluminum coil vibration according to claim 1 or 5, characterized in that, The waste collection mechanism includes a clamping guide mechanism (8), a crushing mechanism (9), and a waste bin (10). The clamping guide mechanism (8) includes a mounting base (81), an upper clamping roller (82), and a lower clamping roller (83). The lower clamping roller (83) is rotatably mounted on the mounting base (81) and is slidably mounted on the mounting base (81) via a bearing seat (84). The clamping power mechanism (86) can drive the bearing seat (84) to slide on the mounting base (81). Gears (85) are provided at both ends of the upper clamping roller (82) and the lower clamping roller (83).

7. The device for preventing aluminum coil vibration according to claim 6, characterized in that, The crushing mechanism (9) is located at the bottom of the clamping guide mechanism (8) and includes a housing (91) and a crushing roller (92). The crushing roller (92) is rotatably disposed inside the housing (91). The bottom of the housing (91) has an opening, and the waste bin (10) is disposed at the bottom of the opening.

8. The device for preventing aluminum coil shaking according to claim 7, characterized in that, The waste bin (10) is provided with a guide rail (11) at the bottom, and the waste bin (10) is slidably disposed on the guide rail (11).