Rust removal equipment for die steel processing

By using a vacuum suction cup for fixing and a rotating flipping assembly, the problem of incomplete grinding of the top and bottom surfaces on the left and right sides during mold steel processing is solved, achieving all-round rust removal of mold steel and improving the practicality of the equipment.

CN223604086UActive Publication Date: 2025-11-28GUANGDONG LINGLI INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423051895.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-28
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing mold steel processing and rust removal equipment cannot thoroughly grind the top and bottom left and right sides of the mold steel, resulting in the need for separate subsequent processing.

Method used

A rust removal device for mold steel processing was designed. It uses a vacuum suction cup to fix the mold steel and combines a rotating component and a flipping component to achieve flipping and all-round grinding of the mold steel. Multiple grinding and rust removal mechanisms are used to thoroughly remove rust from all surfaces of the mold steel.

Benefits of technology

It achieves all-round rust removal of mold steel, avoiding subsequent separate treatment and improving the practicality and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to die steel processing derusting equipment which comprises a box body, a rotating assembly is fixedly connected to the middle of the bottom face of the inner wall of the box body, a high-pressure air pump is arranged at the top of the rotating assembly, a hose is fixedly connected to the air suction end of the high-pressure air pump, and a vacuum suction cup is fixedly connected to the upper end of the hose. Through mutual cooperation of all the components, after the die steel is turned over, clamping and fixing of the die steel can be relieved, the die steel is adsorbed and fixed to the supporting table through the vacuum suction cup, the device has the die steel turning function, meanwhile, the position clamped by the turned-over assembly can be ground, and therefore the position does not need to be ground independently in the follow-up process; and the die steel can rotate on the supporting table, the other four faces, except the top face and the bottom face, of the die steel can be ground and derusted in cooperation with the second grinding and derusting assembly, subsequent grinding on the positions is not needed, and the practicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to die steel production technical field especially relates to a die steel processing rust cleaning equipment. BACKGROUND

[0002] Die steel is used to manufacture cold punch mould, hot forging mould, die casting mould and the steel grade of mould. Mould is the main processing tool of the manufacture of parts in mechanical manufacturing, wireless radio instrument, motor, electric appliance and other industrial departments. The quality of mould directly influences the quality of pressure processing technology, the precision yield and production cost of product, and the quality and service life of mould are mainly affected by mould material and heat treatment besides reasonable structure design and processing precision, die steel inevitably produces rust phenomenon in the processing process due to storage and other reasons, therefore, rust spots, rust spots on the surface of die steel need to be removed in subsequent processing.

[0003] The prior art (publication number: CN220994014U) discloses a die steel processing rust cleaning device, which comprises a box body, a polishing and rust removing mechanism is installed in the inside of the box body, a limiting assembly is arranged in the inside of the box body, and a filtering assembly is installed in the inside of the box body. The prior art can turn over the die steel, but the left and right sides of the top surface and the bottom surface of the die steel are clamped by the lower pressing plate, so that the polishing and rust removing mechanism cannot polish the place, the polishing is not thorough, and the place needs to be polished separately subsequently. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a die steel processing rust cleaning equipment to solve the problems mentioned in the background.

[0005] The technical scheme of the utility model is a die steel processing rust cleaning equipment, which comprises a box body, a rotating assembly is fixedly connected to the middle part of the bottom surface of the inner wall of the box body, a high-pressure air pump is arranged at the top of the rotating assembly, a soft tube is fixedly connected to the air suction end of the high-pressure air pump, a vacuum chuck is fixedly connected to the upper end of the soft tube, a supporting table is fixedly sleeved on the outer surface of the vacuum chuck, a first air cylinder is arranged at each of the four corners of the top of the rotating assembly, the output ends of the four first air cylinders are fixedly connected to the left and right sides of the bottom surface of the supporting table, a second air cylinder is fixedly sleeved on the middle part of the left and right sides of the box body, a turning-over assembly is fixedly connected to the output ends of the two second air cylinders, a first polishing and rust removing mechanism is installed on the top surface of the inner wall of the box body, and a second polishing and rust removing mechanism is fixedly connected to the middle part of the rear side of the inner wall of the box body.

[0006] In one embodiment, the rotating assembly includes a waterproof box, the waterproof box is fixedly connected to the middle of the inner wall bottom surface of the box body, the middle of the inner wall bottom surface of the waterproof box is bearing connected with a connecting shaft, a through hole is formed in the middle of the top of the waterproof box, the upper end of the connecting shaft is bearing sleeved in the through hole and penetrates to the outside of the top of the waterproof box, the upper end surface of the connecting shaft is fixedly connected with a support plate, the high-pressure air pump is fixedly connected to the middle of the top surface of the support plate, the bottom surfaces of the four first air cylinders are respectively fixedly connected to the four corners of the top surface of the support plate, the right side of the inner wall bottom surface of the waterproof box is fixedly connected with a first motor, the shaft of the first motor is fixedly connected with a driving gear, a driven gear is fixedly sleeved on the surface of the lower end of the connecting shaft, and the driving gear and the driven gear are meshed with each other.

[0007] In one embodiment, the edge of the bottom surface of the support plate is fixedly connected with four support rods, the four support rods are arranged in an annular array about the connecting shaft, and the lower ends of the support rods are fixedly connected with the side surface of the connecting shaft.

[0008] In one embodiment, the side surface of the support plate is fixedly connected with a protective frame, and the top of the waterproof box is sleeved on the inside of the protective frame.

[0009] In one embodiment, the turning assembly includes a second motor, the second motor is fixedly connected with the output end of the second air cylinder, the shaft of the second motor is fixedly connected with a connecting plate, the top of the connecting plate is fixedly sleeved with a third air cylinder, and the output end of the third air cylinder is fixedly connected with a fixed plate.

[0010] In one embodiment, a spraying mechanism is installed in the inner cavity of the box body, a water storage tank is fixedly connected to the bottom of the box body, drainage openings are formed in the left and right sides of the bottom of the box body, and filter screens are bolted to the left and right sides of the inner wall bottom surface of the box body.

[0011] In one embodiment, a box door is hingedly connected to the front of the box body, a control panel is fixedly connected to the box door, and the control panel is electrically connected with the high-pressure air pump, the first air cylinder, the second air cylinder, the first polishing and rust removal mechanism, the second polishing and rust removal mechanism, the first motor, the second motor, the third air cylinder and the spraying mechanism.

[0012] The beneficial effects of the utility model are:

[0013] Through the cooperation between the components, the mold steel can be released from the clamping and fixing after the turning over, and the mold steel is adsorbed and fixed on the support table by the vacuum chuck, so that the device can polish the clamping position of the turned over assembly while having the mold steel turning over function, thereby avoiding subsequent separate polishing at the position, and the mold steel can be rotated on the support table, and the four surfaces of the mold steel except the top surface and the bottom surface can be polished and rusted by cooperating with the second polishing and rust removing assembly, so that subsequent polishing at the position is avoided, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view of the utility model;

[0015] Figure 2 It is a front view of the utility model;

[0016] Figure 3 It is Figure 2 It is a structure enlarged view of A in the middle;

[0017] Figure 4 It is a front view of the waterproof box and the protection frame;

[0018] Figure 5 It is a side view of the box.

[0019] In the drawings, 1, the box; 2, rotating assembly; 21, waterproof box; 22, connecting shaft; 23, support plate; 24, first motor; 25, driving gear; 26, driven gear; 27, support rod; 28, protection frame; 3, high-pressure air pump; 4, hose; 5, vacuum chuck; 6, support table; 7, first air cylinder; 8, second air cylinder; 9, turning over assembly; 91, second motor; 92, connecting plate; 93, third air cylinder; 94, fixed plate; 10, first polishing and rust removing mechanism; 11, second polishing and rust removing mechanism; 12, spraying mechanism; 13, water storage tank; 14, drainage opening; 15, filter screen; 16, box door; 17, control panel. DETAILED DESCRIPTION

[0020] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. The technical scheme of the utility model will be further described below in combination with the drawings of the utility model embodiments. The utility model is not limited to the following specific embodiments.

[0021] It needs to be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present application, it needs to be understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top" and "bottom" are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.

[0022] In one embodiment, as shown in Figures 1-5 A die steel processing rust removal equipment includes a box body 1, a rotating assembly 2 is fixedly connected to the middle of the inner wall bottom surface of the box body 1, a high-pressure air pump 3 is arranged at the top of the rotating assembly 2, a soft tube 4 is fixedly connected to the suction end of the high-pressure air pump 3, a vacuum chuck 5 is fixedly connected to the upper end of the soft tube 4, a supporting table 6 is fixedly sleeved to the outer surface of the vacuum chuck 5, a first air cylinder 7 is arranged at each of the four corners of the top of the rotating assembly 2, the output ends of the four first air cylinders 7 are fixedly connected to the left and right sides of the bottom surface of the supporting table 6, a second air cylinder 8 is fixedly sleeved to the middle of the left and right sides of the box body 1, the output ends of the two second air cylinders 8 are fixedly connected to a turning assembly 9, a first polishing and rust removal mechanism 10 is arranged on the top surface of the inner wall of the box body 1, and a second polishing and rust removal mechanism 11 is fixedly connected to the middle of the rear side of the inner wall of the box body 1.

[0023] In order to enable the supporting table 6 to drive the die steel to rotate and enable the second polishing and rust removal mechanism 11 to polish the front, rear, left and right four surfaces of the die steel, the rotating assembly 2 includes a waterproof box 21, the waterproof box 21 is fixedly connected to the middle of the inner wall bottom surface of the box body 1, a connecting shaft 22 is bearing-connected to the middle of the inner wall bottom surface of the waterproof box 21, a through hole is formed in the middle of the top of the waterproof box 21, the upper end of the connecting shaft 22 is bearing-sleeved in the through hole and penetrates to the outside of the top of the waterproof box 21, a supporting plate 23 is fixedly connected to the upper end surface of the connecting shaft 22, the high-pressure air pump 3 is fixedly connected to the middle of the top surface of the supporting plate 23, the bottom surfaces of the four first air cylinders 7 are fixedly connected to the four corners of the top surface of the supporting plate 23, a first motor 24 is fixedly connected to the right side of the inner wall bottom surface of the waterproof box 21, a driving gear 25 is fixedly connected to the shaft of the first motor 24, a driven gear 26 is fixedly sleeved to the lower end of the surface of the connecting shaft 22, and the driving gear 25 and the driven gear 26 are in mesh with each other.

[0024] In order to improve the stability of the supporting plate 23, four supporting rods 27 are fixedly connected to the edge of the bottom surface of the supporting plate 23, the four supporting rods 27 are arranged in an annular array about the connecting shaft 22, and the lower ends of the supporting rods 27 are fixedly connected to the side surface of the connecting shaft 22.

[0025] In order to prevent debris or water from entering the waterproof box 21 from the through hole on the top of the waterproof box 21, the side surface of the supporting plate 23 is fixedly connected with a protective frame 28, and the top of the waterproof box 21 is sleeved on the inside of the protective frame 28.

[0026] In order to be able to turn over the mold steel, the turnover assembly 9 comprises a second motor 91, the output end of the second motor 91 is fixedly connected with the second cylinder 8, the machine shaft of the second motor 91 is fixedly connected with a connecting plate 92, the top of the connecting plate 92 is fixedly sleeved with a third cylinder 93, and the output end of the third cylinder 93 is fixedly connected with a fixed plate 94.

[0027] In order to filter and collect the sprayed water, the inner cavity of the box body 1 is provided with a spraying mechanism 12, the bottom of the box body 1 is fixedly connected with a water storage tank 13, the left and right sides of the bottom of the box body 1 are provided with drainage openings 14, and the left and right sides of the bottom of the inner wall of the box body 1 are bolted with filter screens 15.

[0028] In order to facilitate the operation of the electrical elements on the control device, the front of the box body 1 is hingedly connected with a box door 16, the box door 16 is fixedly connected with a control panel 17, and the control panel 17 is electrically connected with the high-pressure air pump 3, the first cylinder 7, the second cylinder 8, the first polishing and rust removal mechanism 10, the second polishing and rust removal mechanism 11, the first motor 24, the second motor 91, the third cylinder 93 and the spraying mechanism 12.

[0029] Work principle: the utility model uses, first the die steel is placed on the support platform 6, then start high pressure air pump 3, make vacuum chuck 5 adsorb and fix the die steel on the support platform 6, prevent the die steel from moving when polishing, when the top surface of the die steel is polished, start second cylinder 8, second cylinder 8 promotes two turn over subassemblies 9 to move towards, make the left and right sides of the die steel respectively insert into the inside of the connecting plate 92 of left and right sides, then start third cylinder 93, third cylinder 93 promotes fixed plate 94 to descend, make fixed plate 94 clamp and fix the die steel, then release the adsorption and fixation of vacuum chuck 5 to the die steel, then first cylinder 7 drives support platform 6 to descend, at this moment, the die steel is supported by two groups of turn over subassemblies 9, then start second motor 91, second motor 91 drives connecting plate 92 to rotate, connecting plate 92 drives the die steel to turn over, after turning over, first cylinder 7 promotes support platform 6 to rise reset, and make vacuum chuck 5 again adsorb and fix the die steel, then third cylinder 93 drives fixed plate 94 to rise and release the clamping and fixing of the die steel, then second cylinder 8 pulls two turn over subassemblies 9 to move apart, make the left and right sides of the die steel respectively move out from two connecting plates 92, at this moment, first polishing rust removal mechanism 10 again polishes the die steel, by this way, the device can polish the clamping position of turn over subassembly 9 when the die steel is turned over, so that it is not necessary to polish this place separately, after the top surface and bottom surface of the die steel are polished, start second polishing rust removal mechanism 11, second polishing rust removal mechanism 11 polishes the back side of the die steel, after the back side of the die steel is polished, start first motor 24, first motor 24 drives driving gear 25 to rotate, driving gear 25 drives driven gear 26 to rotate, driven gear 26 drives connecting shaft 22 to rotate, connecting shaft 22 drives support plate 23 to rotate, support plate 23 drives the die steel to rotate, the amplitude of the die steel each time is 90 °, polishes other surfaces of the side wall of the die steel, until second polishing rust removal mechanism 11 polishes four surfaces of the side wall of the die steel, by this way, the device can polish the other four surfaces of the die steel except the top surface and bottom surface, without polishing this place again, improve the practicability of the device.

[0030] The technical features of the above embodiments can be combined arbitrarily, and to make the description concise, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered that it is within the scope of the present application.

[0031] The above embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A die steel machining derusting apparatus characterized by, The utility model provides a box, the middle part of the inner wall bottom of box is fixedly connected with rotating assembly, the top of rotating assembly is equipped with high pressure air pump, the suction end of high pressure air pump is fixedly connected with hose, the upper end of hose is fixedly connected with vacuum chuck, the outer surface of vacuum chuck is fixedly sleeved with support table, the four corners of rotating assembly top all are equipped with first air cylinder, the output of four first air cylinders is fixedly connected with the left side and right side of support table bottom surface respectively, the middle part of left side and right side of box is fixedly sleeved with second air cylinder, the output of two second air cylinders is fixedly connected with turning over assembly, the top surface of box inner wall is installed with first polishing rust removal mechanism, the middle part of box inner wall rear side is fixedly connected with second polishing rust removal mechanism.

2. A die steel machining deruster according to claim 1, wherein: The rotating assembly includes a waterproof box fixedly connected to the middle of the inner wall bottom of the box, a connecting shaft bearing connected to the middle of the inner wall bottom of the waterproof box, a through hole formed in the middle of the top of the waterproof box, the upper end of the connecting shaft bearing sleeved in the through hole and penetrating to the outside of the top of the waterproof box, a support plate fixedly connected to the upper end surface of the connecting shaft, the high-pressure air pump fixedly connected to the middle of the top surface of the support plate, the bottom surface of the four first air cylinders fixedly connected to the four corners of the top surface of the support plate, a first motor fixedly connected to the right side of the inner wall bottom of the waterproof box, a driving gear fixedly connected to the shaft of the first motor, a driven gear fixedly sleeved to the lower end of the surface of the connecting shaft, the driving gear and the driven gear meshing with each other.

3. A die steel machining descaling apparatus as claimed in claim 2, characterized in that: Four support rods are fixedly connected to the edge of the bottom surface of the support plate, the four support rods are arranged in a ring array about the connecting shaft, and the lower end of the support rod is fixedly connected to the side surface of the connecting shaft.

4. A die steel machining descaling apparatus as claimed in claim 3, characterized in that: The side surface of the support plate is fixedly connected with a protective frame, and the top of the waterproof box is sleeved inside the protective frame.

5. A die steel machining deruster according to claim 1, wherein: The turning over assembly includes a second motor fixedly connected to the output of the second air cylinder, a connecting plate fixedly connected to the shaft of the second motor, a third air cylinder fixedly sleeved to the top of the connecting plate, and a fixed plate fixedly connected to the output of the third air cylinder.

6. A die steel machining deruster according to claim 1, wherein: A spraying mechanism is installed in the inner cavity of the box, a water storage tank is fixedly connected to the bottom of the box, drainage openings are formed in the left and right sides of the bottom of the box, and filter screens are bolted to the left and right sides of the inner wall bottom of the box.

7. A die steel machining deruster according to claim 1, wherein: A box door is hingedly connected to the front of the box, a control panel is fixedly connected to the box door, and the control panel is electrically connected with the high-pressure air pump, the first air cylinder, the second air cylinder, the first polishing rust removal mechanism, the second polishing rust removal mechanism, the first motor, the second motor, the third air cylinder, and the spraying mechanism.

Citation Information

Patent Citations

  • A rust removal device for die steel processing

    CN220994014U