Automatic inspection robot track

By using a modular design and an adjustable curvature automatic inspection robot track, the problems of low efficiency and inflexibility of existing inspection methods are solved, enabling efficient installation and maintenance in complex environments and facilitating stable operation in high-risk environments.

CN223604407UActive Publication Date: 2025-11-28DATANG XIANGYANG WIND POWER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423295699.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing inspection methods are inefficient, incomplete, and prone to human error. They are especially difficult to fully cover in high-risk environments, equipment failures are difficult to detect in a timely manner, track system layout is inflexible, operating accuracy is insufficient, and maintenance costs are high, which limits the promotion of automated inspection.

Method used

The automated inspection robot track adopts a modular design, including positioning mounting holes, hinge devices, curvature adjustment devices, and network interconnection devices. Through modular connection, curvature adjustment, and wireless charging, the track can be flexibly deployed and maintained, making it easy to use in complex environments.

Benefits of technology

It improves the installation efficiency and maintenance convenience of inspection robots, enhances the applicability and endurance of tracks, improves data accuracy and operational stability, and reduces the impact of impurities on tracks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223604407U_ABST
    Figure CN223604407U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of robot tracks, and discloses an automatic inspection robot track which comprises a track module seat, the bottom of the track module seat is provided with a positioning installation hole used for being fixed to the ground, and the front side and the rear side of the track module seat are provided with hinge devices used for connection. The left side and the right side of the track module base are provided with bending degree adjusting devices used for adjusting the bending degree. According to the automatic inspection robot track, modular connection is adopted, splicing and mounting are facilitated according to mounting environment conditions, during maintenance, only the track at the damaged position can be detached and replaced, the maintenance difficulty is lowered, the maintenance efficiency is improved, the bending angle can be flexibly adjusted according to the mounting environment, and the practicability is high. And the position of the robot can be quickly and accurately known through the positioning module, so that the position precision of measurement data returned by inspection is improved, and the measurement reliability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to robot track technical field, concretely is a kind of automatic inspection robot track. BACKGROUND

[0002] In the operation and maintenance of today's industrial facilities, energy stations and high-risk areas, inspection is a crucial task, directly related to the stability, safety and operating efficiency of equipment. However, the traditional inspection method mainly relies on manual operation, which has problems such as low efficiency, incomplete monitoring coverage, human error and environmental interference. Especially in high temperature, high pressure, strong electromagnetic or toxic environment, it is difficult to cover comprehensively, which can easily lead to missed inspection and blind spots. At the same time, due to the lack of real-time monitoring, equipment failure is difficult to discover in time, which slows down the response speed and increases the risk of accidents. In addition, the track system in the existing inspection technology generally has problems such as inflexible arrangement, insufficient running accuracy and high maintenance cost, which further limits the promotion and application of automatic inspection. SUMMARY

[0003] (I) Technical problem solved

[0004] In view of the deficiencies of the prior art, the utility model provides an automatic inspection robot track, which solves the problem of inconvenient arrangement and maintenance of the existing track in complex environment.

[0005] (II) Technical solution

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an automatic inspection robot track, comprising a track module seat, a positioning installation hole is formed in the bottom of the track module seat for fixing with the ground, a hinge device is arranged on the front and rear sides of the track module seat for connection, a bending degree adjusting device is arranged on the left and right sides of the track module seat for adjusting the bending degree, a track support device capable of being replaced is arranged on the top of the track module seat, and a network interconnection device is arranged inside the track support device.

[0007] The track support device comprises a mounting groove, a crimping positioning groove, a reinforcing support bar, a top pressing plate, a connecting screw hole, a connecting stud and a penetrating hole, the mounting groove is formed in the top of the track module seat, the crimping positioning groove is formed in the side of the mounting groove, the reinforcing support bar is clamped in the inside of the crimping positioning groove, the top pressing plate is provided with a penetrating hole in the top, the mounting groove is provided with a connecting screw hole in the bottom, and the connecting stud passes through the penetrating hole and enters the connecting screw hole inside for connection, so that the top pressing plate is fixed in the inside of the mounting groove by the connecting stud.

[0008] Preferably, the hinging device comprises a first hinging piece and a second hinging piece, the first hinging piece is installed on the rear side of the track module base, the second hinging piece is installed on the front side of the track module base, a through hole is formed in the top of the first hinging piece, a threaded groove is formed in the top of the second hinging piece, and a bolt passes through the first hinging piece and is connected through the threaded groove in the top of the second hinging piece.

[0009] Preferably, the curvature adjusting device comprises a positioning side plate, a clamping ball seat and a pull screw, the positioning side plate is installed on the right side of the track module base, the clamping ball seat is embedded in the inside of the positioning side plate, a screw hole is formed in the surface of the clamping ball seat, and the end of the pull screw is connected with the screw hole in the surface of the clamping ball seat.

[0010] Preferably, the network interconnection device comprises a wireless charging module and a networking module, two installation grooves are formed in the bottom inner wall of the installation groove, and the wireless charging module and the networking module are respectively installed in the two installation grooves.

[0011] Preferably, the screw threads formed in the two ends of the pull screw are in the same direction, and the clamping ball seat is provided with screw grooves in two directions.

[0012] Preferably, the pull screw is installed on only one side between the track module bases, and the pull screw is installed in a staggered manner.

[0013] Compared with the prior art, the automatic inspection robot track has the following advantages

[0014] Beneficial effects:

[0015] 1. The automatic inspection robot track adopts modular connection, is convenient for splicing and installation according to installation environment conditions, and can only disassemble and replace the track at the damaged position during maintenance, thereby reducing the difficulty of maintenance and improving the efficiency of maintenance.

[0016] 2. The automatic inspection robot track can flexibly adjust the bending angle between adjacent track module bases through the curvature adjusting device during installation, and the reinforcing support bars are bent when the adjacent track module bases are twisted, the track module bases after angle adjustment are supported through the reinforcing support bars, the inspection robot can stably move above the track module bases after adjustment, repeated bending can be realized, and the applicable environment is improved.

[0017] 3. The automatic inspection robot track can realize continuous power supply for the inspection robot through the cooperation of the wireless charging module and the networking module, improves the reliability and endurance performance of operation, and can quickly and accurately know the position of the robot through the positioning module, improves the position accuracy of the measurement data returned by the inspection, and improves the reliability of measurement.

[0018] 4、The automatic inspection robot track, the robot moves along the top of the reinforcing support bar, there is a gap above the adjacent track module seat, so that the inspection robot will push the impurities to the gap when moving, thereby preventing the impurities from staying above the track module seat and the reinforcing support bar to affect the passage of the inspection robot. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is a structural schematic diagram of the utility model;

[0020] Fig. 2 It is an exploded structural schematic diagram of the track module seat of the utility model;

[0021] Fig. 3 It is a structural schematic diagram of the bottom of the top pressing plate.

[0022] 1, track module seat; positioning installation hole 11, positioning installation hole; 2, hinged device; first hinged piece 21, first hinged piece; second hinged piece 22, second hinged piece; positioning side plate 31, positioning side plate; clamping ball seat 32, clamping ball seat; pull screw 33, pull screw; Installation groove 41, installation groove; pressure connection positioning groove 42, pressure connection positioning groove; reinforcing support bar 43, reinforcing support bar; top pressing plate 44, top pressing plate; connecting screw hole 45, connecting screw hole; connecting stud 46, connecting stud; through hole 47, through hole; wireless charging module 51, wireless charging module; networking module 52, networking module. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figs. 1-3 The utility model provides a kind of automatic inspection robot track, including track module seat 1, the bottom of track module seat 1 is equipped with the positioning installation hole 11 for being fixed with ground, track module seat 1 front and rear sides are provided with the hinged device 2 for being connected, the left and right sides of track module seat 1 are provided with the degree of curvature adjusting device for adjusting curvature, the top of track module seat 1 is provided with the track support device that can be replaced, network interconnection device is arranged in track support device;

[0025] The track support device comprises a mounting groove 41, a crimping positioning groove 42, a reinforcing support bar 43, a top pressing plate 44, a connecting screw hole 45, a connecting stud 46 and a penetrating hole 47. The mounting groove 41 is arranged on the top of the track module base 1. The crimping positioning groove 42 is arranged on the side of the mounting groove 41. The reinforcing support bar 43 is clamped in the crimping positioning groove 42. The top of the top pressing plate 44 is provided with the penetrating hole 47. The bottom of the mounting groove 41 is provided with the connecting screw hole 45. The connecting stud 46 penetrates through the penetrating hole 47 and is connected in the connecting screw hole 45. The top pressing plate 44 is fixed in the mounting groove 41 through the connecting stud 46. The reinforcing support bar 43 is made of elastic steel bar. The track module base 1 above is supported by the reinforcing support bar 43. The track module base 1 after angular displacement is arc-connected by the reinforcing support bar 43. The stability of the robot is ensured to move between the adjacent track module bases 1. The stability of the operation of the inspection robot is improved.

[0026] Further, the hinge device 2 comprises a first hinge 21 and a second hinge 22. The first hinge 21 is installed on the rear side of the track module base 1. The second hinge 22 is installed on the front side of the track module base 1. The top of the first hinge 21 is provided with a through hole. The top of the second hinge 22 is provided with a threaded groove. The bolt penetrates through the first hinge 21 and is connected through the threaded groove on the top of the second hinge 22. The adjacent first hinges 21 are hingedly connected through the cooperation of the first hinge 21, the second hinge 22 and the bolt. The angle between the adjacent track module bases 1 can be adjusted.

[0027] Further, the curvature adjusting device comprises a positioning side plate 31, a clamping ball seat 32 and a pull screw 33. The positioning side plate 31 is installed on the right side of the track module base 1. The clamping ball seat 32 is embedded in the positioning side plate 31. The surface of the clamping ball seat 32 is provided with a screw hole. The end of the pull screw 33 is connected with the screw hole on the surface of the clamping ball seat 32. The clamping ball seat 32 and the positioning side plate 31 at both ends of the positioning side plate 31 are moved by rotating the positioning side plate 31, so as to adjust the bending curvature. The adjustment operation is convenient according to the installation requirement.

[0028] Further, the network interconnection device comprises a wireless charging module 51 and a networking module 52. Two installation grooves are arranged on the inner wall of the bottom of the mounting groove 41. The wireless charging module 51 and the networking module 52 are respectively installed in the two installation grooves. The inspection robot is wirelessly charged through the wireless charging module 51. The endurance of the inspection robot is improved. The measured real-time data and position are bundled and sent through the networking module 52. The accuracy and reliability of the measured data are improved.

[0029] Further, the screw threads of the screw threads rings at both ends of the pull screw 33 are in the same direction, the inner wall of the clamping ball seat 32 is provided with a thread groove in two directions, the pull screw 33 is connected with the clamping ball seat 32 through the thread, the thread direction of the outer wall of the pull screw 33 is fixed, and the inner wall of the clamping ball seat 32 is provided with two thread grooves, so that the pull screw 33 can be installed in both left and right directions of the clamping ball seat 32.

[0030] Further, only one side of the track module seat 1 is provided with the pull screw 33, the pull screw 33 is installed in a staggered manner, so that the adjacent track module seats 1 are connected through one pull screw 33, and the deflection angle between the adjacent track module seats 1 can be adjusted by adjusting the supporting length of the pull screw 33.

[0031] In use, the adjacent track module seats 1 are connected through the bolts penetrating the first hinge 21 and the second hinge 22, the expansion bolts are punched into the ground at the installation position, the expansion bolts penetrate the positioning installation hole 11, and the track module seat 1 is fixed to the ground through the screw cap and the top of the expansion bolt. Then, the subsequent track module seat 1 is positioned, the length of the assembled track module seat 1 is adjusted according to the installation requirement, the reinforcing support bar 43 is clamped in the crimping positioning groove 42, the top pressing plate 44 is pressed above the installation groove 41, the connecting stud 46 penetrates the penetrating hole 47 and is connected with the connecting screw hole 45, at this time, the top pressing plate 44 is pre-pressed, the reinforcing support bar 43 is limited in the crimping positioning groove 42, the reinforcing support bar 43 is not pressed tightly, when the installation angle needs to be adjusted, the pull screw 33 is rotated by using a wrench, the pull screw 33 is rotated to pull the clamping ball seat 32 at both ends to move close, the clamping ball seat 32 pulls the positioning side plate 31 to move, so that the adjacent track module seat 1 is pulled and deflected by the positioning side plate 31, when the track module seat 1 is deflected, the reinforcing support bar 43 clamped in the crimping positioning groove 42 is bent, after the bending degree is adjusted, the connecting stud 46 is rotated to fasten, the top pressing plate 44 is pressed by the connecting stud 46 to fix the reinforcing support bar 43 in the crimping positioning groove 42, so that the reinforcing support bar 43 maintains a stable state after bending deformation, the subsequent track module seat 1 is fixed by punching holes at the positions of the positioning installation holes 11 and installing expansion bolts, after the installation is completed, when the inspection robot moves above for inspection, the inspection robot is wirelessly charged through the wireless charging module 51, the real-time data detected by the robot is bound with the real-time position of the robot through the networking module 52, and the accuracy of the data is improved.

[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic inspection robot track comprising a track module base (1), characterized in that: The bottom of the track module base (1) is provided with positioning installation holes (11) for fixing to the ground, the front and rear sides of the track module base (1) are provided with hinged devices (2) for connection, the left and right sides of the track module base (1) are provided with camber adjusting devices for adjusting the camber, and the top of the track module base (1) is provided with replaceable track support devices, and the track support devices are internally provided with network interconnection devices. The track support device comprises a mounting groove (41), a crimping positioning groove (42), a reinforcing support strip (43), a top pressing plate (44), a connecting screw hole (45), a connecting stud (46) and a penetrating hole (47), the mounting groove (41) is formed in the top of the track module base (1), the crimping positioning groove (42) is formed in the side of the mounting groove (41), the reinforcing support strip (43) is clamped in the crimping positioning groove (42), the top of the top pressing plate (44) is provided with a penetrating hole (47), the bottom of the mounting groove (41) is provided with a connecting screw hole (45), and the connecting stud (46) penetrates through the penetrating hole (47) and is connected into the connecting screw hole (45). The top pressing plate (44) is fixed in the mounting groove (41) by the connecting stud (46).

2. The automatic inspection robot track according to claim 1, wherein: The hinged device (2) comprises a first hinge part (21) and a second hinge part (22), the first hinge part (21) is installed on the rear side of the track module base (1), the second hinge part (22) is installed on the front side of the track module base (1), a through hole is formed in the top of the first hinge part (21), a threaded groove is formed in the top of the second hinge part (22), and a bolt penetrates through the first hinge part (21) and is connected through the threaded groove in the top of the second hinge part (22).

3. The automatic inspection robot track of claim 1, wherein: The camber adjusting device comprises a positioning side plate (31), a clamping ball seat (32) and a pull screw (33), the positioning side plate (31) is installed on the right side of the track module base (1), the clamping ball seat (32) is embedded in the positioning side plate (31), a screw hole is formed in the surface of the clamping ball seat (32), and the end of the pull screw (33) is connected with the screw hole in the surface of the clamping ball seat (32).

4. The automatic inspection robot track of claim 1, wherein: The network interconnection device comprises a wireless charging module (51) and a networking module (52), two installation grooves are formed in the bottom inner wall of the mounting groove (41), the wireless charging module (51) and the networking module (52) are respectively installed in the two installation grooves, and a positioning module is further arranged in the wireless charging module (51).

5. The automatic inspection robot track of claim 3, wherein: The screw threads formed in the two ends of the pull screw (33) have the same screw direction, and the inner wall of the clamping ball seat (32) is provided with screw grooves in two directions.

6. The automatic inspection robot track of claim 5, wherein: Only one side of the adjacent track module bases (1) is provided with a pull screw (33), and the pull screws (33) are installed in a staggered manner.