Device for automatically collecting waste materials after punching of waste edges of seat back plate

Abstract

The utility model relates to a device for automatically collecting waste materials after punching of seat back plate waste edges, which comprises a waste material dragging mechanism, a climbing conveying belt and a waste material collecting box, the waste material dragging mechanism is arranged above the feeding end of the climbing conveying belt, and the waste material collecting box is arranged below the discharging end of the climbing conveying belt; the waste dragging mechanism comprises a transferring part, a left side edge clamping part, a right side edge clamping part and a rear side clamping part, the transferring part comprises a support, sliding rails, sliding plates, sliding blocks, a synchronous belt and a driving motor, the two sliding rails are installed on the two sides of the upper end of the support respectively, the sliding plates are designed on the two sliding rails respectively, and the sliding plates are installed on the sliding rails through the sliding blocks in a sliding mode; the two sides of the support are each provided with a driving motor, the two ends of the two sides of the support are each rotationally provided with a belt wheel, the belt wheels are located on the outer sides of the sliding rails, a synchronous belt is wound around the outer sides of the two belt wheels on each side, and one side of the upper face of the synchronous belt is fixedly connected with the outer side of the sliding plate. The device has the advantages of being ingenious in design, reasonable and compact in structure, free of manual work, time-saving, labor-saving, safe and reliable.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile interior part processing machinery, and specifically relates to a seat back plate scrap edge punching and cutting automatic waste collecting device. BACKGROUND

[0002] At present, the seat back decorative plate of the automobile interior part needs to be compounded, punched, and edge covered during the processing. The waste after punching is manually taken out in the past, and the manual waste taking is time-consuming and laborious, wastes labor, has safety risks, and affects production efficiency, and the like, and cannot meet the safety production demand. SUMMARY

[0003] In order to solve the above technical problems, the utility model provides a seat back plate scrap edge punching and cutting automatic waste collecting device, which is ingenious in design, reasonable and compact in structure, time-saving and labor-saving, safe and reliable.

[0004] The technical scheme of the utility model comprises the following:

[0005] The seat back plate scrap edge punching and cutting automatic waste collecting device comprises a waste dragging mechanism, a climbing conveyor belt, and a waste collecting box, the waste dragging mechanism is installed above the feeding end of the climbing conveyor belt, and the waste collecting box is installed below the discharging end of the climbing conveyor belt; the waste dragging mechanism comprises a moving part, a left side clamping part, a right side clamping part, and a rear clamping part, the moving part comprises a support, sliding rails, a sliding plate, sliding blocks, a synchronous belt, and a driving motor, the support is provided with the sliding rails on the two sides of the upper end, the sliding plate is slidably installed on the upper surface of the sliding rail through the sliding block, the driving motor is arranged on the two sides of the support, and a pulley is rotatably installed at the two ends of the two sides of the support and located outside the sliding rail; the synchronous belt is wound outside the two pulleys on each side, and the outer side of the sliding plate is fixedly connected to one side of the synchronous belt; the left side clamping part and the right side clamping part are respectively installed on the upper surface of the sliding plate on the corresponding side; the left side clamping part and the right side clamping part are the same in structure and are designed to be left-right symmetrical, and both comprise a turnover cylinder, a turnover shaft, and turnover clamping blocks; the turnover shaft is rotatably installed on the upper surface of the sliding plate at the two ends, the turnover cylinder is drivingly connected to one end of the turnover shaft and is installed on the upper surface of the sliding plate, and a plurality of turnover clamping blocks are installed on the upper surface of the turnover shaft; the rear clamping part is installed on the rear side of the support, and the rear clamping part comprises two groups of pneumatic clamping fingers, the two groups of pneumatic clamping fingers are installed on the rear side of the support near the two sides and located between the left side clamping part and the right side clamping part.

[0006] The bracket is designed as a rectangular frame, with two support feet installed on each side of the rectangular frame. Rollers are installed at the lower end of the support feet. The rectangular frame is located above the feed end of the inclined conveyor belt, and the support feet are located on both sides of the feed end of the inclined conveyor belt. The front end of the rectangular frame is connected to the rear side of the punching die station. An extension support is designed on each side of the upper part of the rectangular frame. The slide rail and synchronous belt of the transfer part are designed to be installed on the extension support. The front ends of the two extension supports extend into the two sides of the punching die station, and the rear ends of the two extension supports are fixed to the two sides of the upper part of the rectangular frame.

[0007] The inclined conveyor belt includes a horizontal feeding section, an inclined lifting section, and a horizontal discharging section. One side of the horizontal feeding section is connected to the lower end of the inclined lifting section, and the upper end of the inclined lifting section is connected to one side of the horizontal discharging section. The horizontal feeding section is located below the waste hauling mechanism, and the horizontal discharging section is located above the waste collection box.

[0008] The skateboard has a first support block and a second support block installed on its inner edge. The first support block is installed on the inner edge of the skateboard near the front end, and the second support block is installed on the inner edge of the skateboard next to the rear side of the first support block. The inner edges of the first support block and the second support block are designed to be upturned.

[0009] The first support block has a triangular chamfer at its front end and is a parallelogram-like block. The second support block is triangular in shape and its length is designed so that the edge is close to the pneumatic gripper finger position.

[0010] The advantages of this utility model are its ingenious design and reasonable, compact structure. The waste material is clamped by the left and right side clamping parts of the waste material dragging mechanism. Then, the drive motor drives the synchronous belt to bring the left and right side clamping parts, which are mounted on the slide plate, back to the top of the feed end of the inclined conveyor belt. At the same time, the rear clamping part receives and clamps the waste material. The left and right side clamping parts are released, and the drive motor drives the slide plate to bring the left and right side clamping parts back to the receiving position to wait for the next receiving. At this time, the waste material is held by the rear clamping part and left above the feed end of the inclined conveyor belt. The rear clamping part is released, and the inclined conveyor belt transports the waste material into the waste collection box. No manual labor is required, saving time and effort, and it is safe and reliable. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the present invention.

[0012] Figure 2 This is a partially enlarged schematic diagram of the present invention.

[0013] Figure 3 This is a top view of the skateboard part of this utility model.

[0014] Figure 4The application status is a simplified schematic diagram of the utility model. DETAILED DESCRIPTION

[0015] Refer to the attached Figures 1-4 The seat back plate scrap punching automatic waste collecting device, it includes the waste mechanism 101, the climbing conveyor belt 102 and the waste collecting box 103, the waste mechanism 101 is installed in the feeding end of the climbing conveyor belt 102 above, and the waste collecting box 103 is installed below the discharging end of the climbing conveyor belt 102;The waste mechanism 101 includes the shift unit, the left side edge clamping part, the right side edge clamping part, the rear side clamping part, the shift unit includes the support 1011, the slide rail 1012, the slide plate 1013, the sliding block, the synchronous belt 1015, the drive motor 1016, the support 1011 upper end two sides are respectively installed with a slide rail 1012, two slide rails 1012 are respectively designed with a slide plate 1013 on the upper surface and are slidably installed on the slide rail 1012, the support 1011 two sides are respectively designed with a drive motor 1016, the support 1011 two sides two ends are respectively rotatably installed with a pulley and the pulley is located outside the slide rail 1012, and each side of the two pulleys is wrapped with a synchronous belt 1015 on the outside; the synchronous belt 1015 is fixedly connected with the slide plate 1013 on the outside, and the left side edge clamping part and the right side edge clamping part are respectively installed on the corresponding slide plate 1013;The left side edge clamping part and the right side edge clamping part are the same structure and are designed to be left-right symmetrical, and all include the turnover cylinder 1017, the turnover shaft 1018 and the turnover clamp block 1019, the turnover shaft 1018 two ends are rotatably installed on the slide plate 1013, the turnover cylinder 1017 is drivingly connected with one end of the turnover shaft 1018 and is installed on the slide plate 1013, and a plurality of turnover clamp blocks 1019 are installed on the turnover shaft 1018;The rear side clamping part is installed on the rear side of the support 1011, and the rear side clamping part includes two groups of pneumatic clamping fingers 1020, and the two groups of pneumatic clamping fingers 1020 are respectively installed on the rear side of the support 1011 and are located between the left side edge clamping part and the right side edge clamping part. The drive motor can adopt a servo motor, and the utility model drives a synchronous shaft at the front end of a drive motor, and rotates the synchronous pulleys on both sides through the synchronous shaft.

[0016] The support 1011 is designed as a rectangular frame, two support feet 1021 are respectively installed on the two sides of the rectangular frame, rollers are installed at the lower ends of the support feet 1021, the rectangular frame is located above the feeding end of the climbing conveyor belt 102, the support feet 1021 are located at the two sides of the feeding end of the climbing conveyor belt 102, and the front end of the rectangular frame is connected to the rear side of the punching die station 20;One extension support 1022 is designed on each side of the upper side of the rectangular frame, the slide rail and the synchronous belt of the shift unit are designed and installed on the upper side of the extension support 1022, the front ends of the two extension supports 1022 extend into the two side positions of the punching die station, and the rear ends of the two extension supports 1022 are fixed on the two side positions of the upper side of the rectangular frame.

[0017] The climbing conveyor belt 102 comprises a horizontal feeding section, an inclined lifting section and a horizontal discharging section, one side of the horizontal feeding section is connected to the lower end of the inclined lifting section, the upper end of the inclined lifting section is connected to one side of the horizontal discharging section, the horizontal feeding section is located below the waste dragging mechanism 101, and the horizontal discharging section is located above the waste collecting box 103.

[0018] The inner side edge of the slide plate 1013 is provided with a first supporting block 1023 and a second supporting block 1024, the first supporting block 1023 is arranged on the inner side edge of the slide plate close to the front end, the second supporting block 1024 is arranged on the inner side edge of the slide plate close to the rear side of the first supporting block 1023, and the inner side edges of the first supporting block 1023 and the second supporting block 1024 are designed as upward bent edges. The front end of the first supporting block 1023 is designed as a triangular guide corner, the first supporting block 1023 is designed as a parallelogram-shaped block, the second supporting block 1024 is designed as a triangular block, and the length of the second supporting block 1024 is designed as an edge close to the position of the pneumatic clamping finger. The first supporting block and the second supporting block are designed to clamp waste together with the turnover clamping block, and the bent edges are designed to lift the waste to a certain height, so that effective clamping is ensured; the triangular guide corner of the first supporting block facilitates insertion of the first supporting block under the waste, and the shape and length of the second supporting block are designed to lift the waste close to the pneumatic clamping finger, so as to facilitate clamping by the pneumatic clamping finger.

[0019] In use, the bracket front end of the moving and carrying part is connected to the rear side of the punching die station 20, the feeding end of the climbing conveyor belt is located below the bracket, and waits for material, and the waste collecting box is placed on the discharging end of the climbing conveyor belt to collect waste; the driving motor drives the synchronous belt to drive the slide plate to move forward along the slide rail, and the slide plate is extended and supported to the positions on both sides of the punching die station, so that the left and right clamping parts above the slide plate are also located on both sides of the punching die station, the turnover cylinder controls the turnover shaft to drive the turnover clamping block to be in an open state with the slide plate, and waits for clamping of waste; when the product reaches the punching die station, the waste on both sides of the product is located on the slide plates on both sides, at this time, the turnover cylinder controls the driving shaft to rotate, drives the turnover clamping block to rotate and press downward, cooperates with the slide plate (and the first supporting plate and the second supporting plate) below to clamp the waste position of the product, after the punching die cuts the waste edge of the seat back plate, the waste is separated from the product, at this time, the driving motor drives the synchronous belt to rotate, drives the slide plate to move back along the slide rail to above the feeding end (the horizontal feeding section) of the climbing conveyor belt, at this time, the two pneumatic clamping fingers of the rear clamping part clamp the rear side position of the waste, the turnover cylinder controls the turnover shaft to drive the turnover clamping block to open, releases the clamping of the waste on both sides, and the driving motor drives the left and right clamping parts to move forward again to the positions on both sides of the punching die station, the waste is left on the horizontal feeding section of the climbing conveyor belt under the pulling of the two pneumatic clamping fingers, the two pneumatic clamping fingers are released, and the climbing conveyor belt conveys the waste into the waste collecting box.

Claims

1. A device for automatically collecting waste material after punching off the waste edge of a seat back panel, characterized in that, It includes a waste dragging mechanism, a climbing conveying belt and a waste collecting box, the waste dragging mechanism is installed above the feeding end of the climbing conveying belt, and the waste collecting box is installed below the discharging end of the climbing conveying belt; the waste dragging mechanism comprises a moving part, a left side clamping part, a right side clamping part and a rear side clamping part, the moving part comprises a support, slide rails, a sliding plate, a sliding block, a synchronous belt and a driving motor, the two sides of the upper end of the support are respectively provided with a slide rail, the upper surfaces of the two slide rails are respectively designed to be provided with a sliding plate which is slidably installed on the upper surface of the slide rail through the sliding block, the two sides of the support are respectively designed to be provided with a driving motor, the two sides of the support are respectively rotatably provided with a pulley which is located outside the slide rail, and the outside of the two pulleys on each side is wrapped with a synchronous belt, one side of the synchronous belt is fixedly connected to the outside of the sliding plate, and the left side clamping part and the right side clamping part are respectively installed on the upper surface of the corresponding sliding plate; the left side clamping part and the right side clamping part are the same in structure and are designed to be left-right symmetrical, and both comprise a turnover cylinder, a turnover shaft and turnover clamping blocks, the two ends of the turnover shaft are rotatably installed on the upper surface of the sliding plate, the turnover cylinder is drivingly connected to one end of the turnover shaft and is installed on the upper surface of the sliding plate, and a plurality of turnover clamping blocks are installed on the upper surface of the turnover shaft; the rear side clamping part is installed on the rear side of the support, and the rear side clamping part comprises two groups of pneumatic clamping fingers, and the two groups of pneumatic clamping fingers are respectively installed on the rear side of the support near the two sides and are located between the left side clamping part and the right side clamping part.

2. The apparatus for automatically collecting the waste material after the scrap punching of the seat back panel according to claim 1, wherein, The support is designed as a rectangular frame, two support feet are respectively installed on the two sides of the rectangular frame, rollers are installed at the lower ends of the support feet, the rectangular frame is located above the feeding end of the climbing conveying belt, the support feet are located at the two sides of the feeding end of the climbing conveying belt, and the front end of the rectangular frame is connected to the rear side of the punching die station; the two sides of the upper surface of the rectangular frame are respectively designed to be provided with an extension support, and the slide rails and the synchronous belt of the moving part are designed to be installed on the upper surface of the extension support, the front ends of the two sides of the extension support extend into the two sides of the punching die station, and the rear ends of the two sides of the extension support are fixedly connected to the two sides of the upper surface of the rectangular frame.

3. The apparatus for automatically collecting the waste material after the scrap punching of the seat back panel according to claim 1, wherein The climbing conveying belt comprises a horizontal feeding section, an inclined lifting section and a horizontal discharging section, one side of the horizontal feeding section is connected to the lower end of the inclined lifting section, the upper end of the inclined lifting section is connected to one side of the horizontal discharging section, the horizontal feeding section is located below the waste dragging mechanism, and the horizontal discharging section is located above the waste collecting box.

4. The apparatus according to claim 1, wherein, The inner side edge of the sliding plate is provided with a first supporting block and a second supporting block, the first supporting block is installed on the inner side edge of the sliding plate near the front end, and the second supporting block is installed on the inner side edge of the sliding plate next to the rear side of the first supporting block, and the inner side edges of the first supporting block and the second supporting block are designed to be upwardly bent.

5. The apparatus according to claim 4, wherein, The front end of the first supporting block is designed to be provided with a triangular guide corner, and the first supporting block is in a shape of a parallelogram; the second supporting block is designed to be in a triangular shape, and the length of the second supporting block is designed to be close to the position of the pneumatic clamping finger.

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