Fermentation barrel convenient to use
The design of the double-layer structure and the detachable and washable discharge section solves the problems of inconvenient operation and pollution of the fermentation tank, and ensures temperature control and finished product quality, thereby improving the convenience and hygiene of the fermentation process.
Patent Information
- Application Number
- CN202422982686.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing fermentation tanks are large in structure, inconvenient to operate, difficult to effectively control temperature and prevent contamination, and it is difficult to guarantee the quality of the finished product when discharging.
A double-layer fermentation tank consisting of an inner layer and a functional layer was designed. It is equipped with an insulation interface, an ice water interface and a refrigerant pipe. The sedimentation section is equipped with a detachable cleaning and discharge section and a liquid outlet section. It adopts detachable filter elements and a flexible tube structure. The bottom of the support is equipped with a pull-out section and a water-absorbing layer to achieve convenient operation and cleaning.
It achieves precise temperature control of the fermentation environment, reduces the risk of contamination, improves ease of operation and product quality, and ensures hygiene and cleanliness during the fermentation process.
Smart Images

Figure CN223607270U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fermentation equipment technical field especially, relate to a fermentation vat convenient to use. BACKGROUND
[0002] In the past, the early fermentation mode generally adopts the mode carried out in the open container, such as pottery jar, wooden barrel or stone jar. These containers are simple and easy to obtain, but there are some problems, such as difficult to control the sanitary condition, inaccurate temperature and oxygen control, easy to be contaminated, etc. With the development of the wine industry, the quality control requirement of the fermentation process is higher and higher, in order to reduce the pollution, improve the quality of product, and the fermentation process is very sensitive to the environmental factors such as temperature, therefore, the fermentation vat and other equipment are used more and more widely with the development of the times.
[0003] Nowadays, the fermentation mode of the fermentation vat has gradually been scaled, and the requirement of the fermentation vat is higher and higher. In order to production efficiency, the structure of the fermentation vat is often set too large in the prior art. Since the internal temperature needs to be guaranteed suitable and the internal fermentation process needs to be monitored during the fermentation process, but in the prior art, the staff needs to crawl to the surface or top of the fermentation vat to adjust or overhaul, which is inconvenient to operate. Moreover, since the particles, slag and other residues of the processing product are inevitably left in the fermentation vat during the production process, the purity of the output liquid and the quality of the finished product need to be guaranteed during the final production of the product (such as wine), therefore, the filtration of the discharge port of the fermentation vat is also very important. SUMMARY
[0004] The utility model discloses a fermentation vat convenient to use, which has the characteristics of convenient use and overhaul, convenient operation, good temperature adjustment effect, high quality of discharged product and the like.
[0005] To achieve the purpose, the utility model adopts the following technical scheme:
[0006] The utility model provides a fermentation vat convenient to use, including the barrel body and support, the barrel body includes the main part and sets up the sediment part at the bottom of main part, the barrel body still includes the inner layer and the function layer surrounding the inner layer, is provided with the partition in the function layer, to separate the main part and the sediment part, the surface of main part is provided with the heat preservation interface, the surface of sediment part is provided with the ice water interface, is provided with the refrigerant pipe around between the function layer and the inner layer, and the refrigerant pipe is linked with ice water interface, the bottom of sediment part is provided with the detachable cleaning discharge part, and the lateral wall of sediment part is provided with the detachable liquid outlet.
[0007] Further, the cleaning discharge part includes a movable shell, a discharge pipe, and a filter element. The movable shell includes a connecting portion and a rotating portion. The discharge pipe is disposed inside the movable shell and is hung to the inner wall of the movable shell. The filter element is disposed at one end of the discharge pipe connected to the fermentation vat.
[0008] Further, the rotating part is rotatable relative to the connecting part, and a universal joint is arranged between the rotating part and the connecting part.
[0009] Further, the filter element comprises an outer ring, a drainage wall and a filter screen, the drainage wall is arranged on the inner wall of the outer ring and is inclined to the center, and the filter screen is arranged at both ends of the outer ring, and the mesh size decreases along the guide direction of the drainage wall.
[0010] Further, the liquid outlet part comprises a flexible pipe, a rotating head and a microporous filter element arranged on both sides of the flexible pipe, the rotating head comprises an inner baffle and an outer rotating part, the outer rotating part drives the inner baffle to rotate to control the flow of the liquid outlet part.
[0011] Further, the microporous filter element comprises a filter shell, a filter body and a support frame, the filter body and the support frame are arranged inside the filter shell, the support frame wraps part of the filter body and is detachably arranged on the inner wall of the filter shell.
[0012] Further, the top of the main part is provided with a feeding port, the inner side wall of the feeding port is provided with a material guide plate, and the outer edge of the feeding port is provided with a safety valve interface, a sight glass interface, a material injection port and a pressurizing port.
[0013] Further, the outer side of the sedimentation part is provided with a sight glass interface and a pressurizing port, and the sedimentation part is a conical structure.
[0014] Further, the outer side wall of the sedimentation part is provided with a horizontal strain inoculation port and a material tank viewing port, and the two are oppositely arranged and respectively located on both sides of the sedimentation part.
[0015] Further, the bottom of the support frame is provided with a bottom plate, the bottom plate comprises a main plate and a pulling part arranged inside the main plate, the side wall of the main part is provided with a pulling port, the pulling part is slidingly arranged inside the pulling port, the surface and the bottom wall of the main plate are provided with a plurality of water passing holes, and the pulling part is provided with a water absorbing layer.
[0016] The technical scheme provided by the utility model can have the following beneficial effects:
[0017] The utility model provides a kind of fermentation vat convenient to use, by setting barrel body includes inner layer and function layer, to under the action of double-layer structure, improve heat preservation effect, guarantee the temperature of internal fermentation environment is always at suitable temperature, it can also be loaded into heat exchange medium in double-layer structure;And, since temperature change is inevitably produced in fermentation process, the structure of double layer can facilitate heat preservation structure and ice water interface to carry out real-time adjustment to internal temperature, further guarantee internal at suitable fermentation environment;Furthermore, by setting the bottom of sediment part has detachable cleaning discharge part, and the side wall of sediment part is provided with detachable liquid outlet, on the one hand, it can guarantee that fermentation vat normally carries out product discharge and the cleaning of fermentation vat, on the other hand, detachable structure can be replaced or cleaned and maintained to cleaning discharge part after using longer time, to further guarantee the cleaning effect and filtering effect of fermentation vat;In addition, the two structures are all arranged in the area of sediment part, on the one hand, it can guarantee filtering effect by the action of gravity, on the other hand, since the structure of fermentation vat itself is larger, it is arranged in lower sediment part area, can facilitate staff operation and cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the general structure schematic diagram in one embodiment of the utility model;
[0019] Figure 2 It is the side surface structure schematic diagram in one embodiment of the utility model;
[0020] Figure 3 It is the partial structure schematic diagram of support base plate in one embodiment of the utility model;
[0021] Figure 4 It is the structure schematic diagram of cleaning discharge part in one embodiment of the utility model;
[0022] Figure 5 It is the structure overhead schematic diagram of liquid outlet in one embodiment of the utility model;
[0023] Figure 6 It is the partial structure schematic diagram of microporous filter in one embodiment of the utility model.
[0024] REFERENCE NUMERALS:
[0025] 10 barrel body; 11 main body part; 111 feeding port; 112 safety valve interface; 113 sight glass interface; 114 pouring port; 115 pressurizing port; 12 sedimentation part; 13 inner layer; 14 functional layer; 15 partition; 16 cleaning and discharging part; 161 movable shell; 162 discharging pipe; 163 filter element; 164 filter screen; 17 liquid outlet part; 171 flexible pipe; 172 rotating head; 173 microporous filter element; 174 inner baffle; 175 external rotating element; 176 filter housing; 177 filter main body; 178 support frame; 18 inoculum inlet; 19 tank viewing port;
[0026] 20 support; 21 bottom plate; 22 main plate; 23 pulling part; 24 water absorption layer; 25 water passing hole;
[0027] 30 heat preservation interface; 31 ice water interface. DETAILED DESCRIPTION
[0028] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used only for explaining the present application, and cannot be understood as a limitation of the present application.
[0029] In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the features limited as "first" and "second" can explicitly or implicitly include one or more of the features, which are used to distinguish the described features, and have no order or priority.
[0030] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0031] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] The following is combined Figures 1 to 6 This invention describes a user-friendly fermentation tank provided by an embodiment of the present invention, comprising a tank body 10 and a support 20. The tank body 10 includes a main body 11 and a sedimentation section 12 disposed at the bottom of the main body 11. The tank body 10 also includes an inner layer 13 and a functional layer 14 surrounding the inner layer 13. A partition 15 is disposed within the functional layer 14 to separate the main body 11 and the sedimentation section 12. A heat preservation interface 30 is disposed on the surface of the main body 11, and an ice water interface 31 is disposed on the surface of the sedimentation section 12. A refrigerant pipe is arranged around the functional layer 14 and the inner layer 13, and the refrigerant pipe is connected to the ice water interface 31. A detachable cleaning and discharging section 16 is disposed at the bottom of the sedimentation section 12, and a detachable liquid outlet section 17 is disposed on the side wall of the sedimentation section 12.
[0033] The insulation interface 30 can be connected to temperature control systems such as heating and cooling systems. By providing insulation material on the upper part of the partition plate 15 between the functional layer 14 and the inner layer 13, the suitability of the fermentation environment can be further ensured.
[0034] Furthermore, the refrigerant pipe can be installed under the partition plate 15 between the functional layer 14 and the inner layer 13. By surrounding the refrigerant pipe, the fermentation environment in the sedimentation section 12 can be cooled and the temperature controlled to keep the reaction at a suitable temperature, since heat changes are generally brought about during the fermentation process.
[0035] Among them, such as Figure 1 and Figure 2 As shown, the top of the main body 11 is provided with a feeding port 111, the inner side wall of the feeding port 111 is provided with a feeding plate, and the outer edge of the feeding port 111 is surrounded by a safety valve interface 112, a sight glass interface 113, a filling port 114 and a pressurizing port 115.
[0036] The feeding port 111 can be configured as a circular opening with a large diameter, and the internal guide plate can be configured to surround the feeding port 111, ultimately forming a structure similar to a hollow tube, so as to ensure that the input material can be blocked by the guide plate as much as possible, reducing the phenomenon of material adhering to the inside of the main body 11; and the guide plate can be inclined towards the inner wall of the main body 11, of course, the inclination angle should not be too large, so as to reduce the adhesion of material while guiding.
[0037] Furthermore, a closed cover can be provided at the top of the feeding port 111. The structure of the closed cover can be set as the cover of a common fermentation tank. Of course, in one embodiment, in order to improve the fermentation effect inside the fermentation tank, a stirring component is provided at the bottom of the closed cover to stir the material inside the fermentation tank.
[0038] Furthermore, such as Figure 1As shown, the safety valve interface 112 can access the safety valve, ensuring that when the pressure is too high, it can automatically release excess gas to prevent safety accidents such as equipment damage or explosion; the sight glass interface 113 can be connected to the observation sight glass, allowing the operator to directly monitor the internal process through the sight glass interface 113, facilitating monitoring and adjusting the production process; the material injection port 114 and the pressurization port 115 can be used to add raw materials and adjust pressure, respectively, improving the convenience and efficiency of operation.
[0039] As can be understood, as shown in Figure 1 and Figure 2 , the sight glass interface 113 and the pressurization port 115 are provided outside the sedimentation part 12, and the sedimentation part 12 has a conical structure. The conical structure can make the fermented liquid flow out more easily when discharged, reducing residue and facilitating cleaning and preparation for the next batch of fermentation. In addition, the conical structure can help form better circulation flow, improve stirring efficiency, ensure uniform composition of the fermentation liquid, help reduce dead angles in the container, reduce the risk of contamination, and maintain the hygiene of the fermentation process.
[0040] Furthermore, both the sedimentation part 12 and the main body part 11 are provided with sight glass interfaces 113 and pressurization ports 115. The sight glass interface 113 provided on the upper part, i.e., the main body part 11, allows the operator to clearly observe the state of the fermentation liquid surface, such as foam and yeast sediment, without disturbing the fermentation process. Visual inspection can be performed without opening the cover, reducing the risk of contamination. The sight glass interface 113 on the lower part, i.e., the sedimentation part 12, can observe the condition at the bottom of the fermentation barrel, such as the accumulation of sediment, ensuring that there is no sediment blocking the outlet. The lower setting position facilitates the inspection and cleaning of the sight glass by the staff, ensuring clear vision.
[0041] As for the pressurization port 115, sometimes carbon dioxide or other gas needs to be injected into the barrel during fermentation for adjustment. The pressurization port 115 provided on the upper part, i.e., the main body part 11, can facilitate gas injection, and the gas pressure generated during the fermentation process can be released through the upper pressurization port 115 to prevent excessive pressure in the barrel. The pressurization port 115 on the lower part, i.e., the pressurization port 115 provided on the sedimentation part 12, can make the gas rise uniformly from the bottom, helping to distribute the gas in the fermentation liquid more evenly and improving the fermentation efficiency. When pressurizing, pressurizing from the bottom not only facilitates operation, but also reduces the splashing of liquid due to pressure changes when injecting gas from the bottom.
[0042] Further, as shown in Figure 4As shown, the cleaning and discharging part 16 comprises a movable shell 161, a discharging pipe 162 and a filter 163. The movable shell 161 comprises a connecting part and a rotating part. The discharging pipe 162 is arranged inside the movable shell 161 and is hung on the inner wall of the movable shell 161. The filter 163 is arranged at one end of the discharging pipe 162 connected with the fermentation barrel.
[0043] The rotating part is rotatable relative to the connecting part. A universal joint is arranged between the rotating part and the connecting part. In other words, the rotating part and the connecting part can have an L-shaped structure. The universal joint can have a common structure on the market. The discharging pipe 162 arranged inside can have a flexible structure to move the discharging pipe 162 inside while the universal joint rotates. This structure can facilitate the rotation of the universal joint according to the needs of the staff when receiving the discharging and cleaning waste, and facilitate the operation of the staff.
[0044] In addition, the filter 163 can comprise an outer ring, a drainage wall and a filter screen 164. The drainage wall is arranged on the inner wall of the outer ring and is inclined to the center. The filter screen 164 is arranged at both ends of the outer ring, and the mesh size decreases along the guide direction of the drainage wall.
[0045] Optionally, the filter 163 can also be arranged in a detachable manner to replace or clean the structure, so that the use of the fermentation barrel is more convenient.
[0046] In a preferred embodiment, as shown in Figure 5 The liquid outlet 17 comprises a flexible pipe 171, a rotating head 172 arranged on both sides of the flexible pipe 171 and a microporous filter 173. The rotating head 172 comprises an inner baffle 174 and an outer rotating part 175. The outer rotating part 175 drives the inner baffle 174 to rotate to control the flow of the liquid outlet 17.
[0047] As shown in Figure 6 The microporous filter 173 comprises a filter housing 176, a filter body 177 and a support frame 178. The filter body 177 and the support frame 178 are arranged inside the filter housing 176. The support frame 178 wraps the filter body 177 and is detachably arranged on the inner wall of the filter housing 176.
[0048] The support frame 178 can be a columnar frame body with a mesh opening to wrap the filter body 177. The filter body 177 can be a filter column composed of multiple materials, such as a microporous filter material with a specific pore size, such as polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), stainless steel or other corrosion-resistant and alcohol-resistant synthetic materials, to filter out solid particles and impurities in the wine.
[0049] Further, the outer side wall of the sedimentation part 12 is provided with a transverse strain inoculation port 18 and a tank inspection port 19, which are oppositely arranged and respectively located on both sides of the sedimentation part 12, wherein the strain inoculation port 18 is arranged at the lower position of the sedimentation part 12, that is, the whole device, on the one hand, facilitates the use of the staff, and makes it easier for the operator to inoculate, in a large fermentation tank, without the need to climb high, and the strain is usually transported through a pipeline, and the lower inoculation port is convenient for connecting with the external pipeline system; on the other hand, the strain inoculation port 18 can be designed as a valve that can control the inoculation speed, so that the strain can be slowly and uniformly added to the fermentation liquid, avoiding the impact on the fermentation process, and reducing the bubbles generated in the inoculation process, which may affect the uniform distribution of the strain.
[0050] Optionally, as shown in the drawings, the bracket 20 is provided with a bottom plate 21 at the bottom, the bottom plate 21 comprises a main plate 22 and a pull-out part 23 arranged inside the main plate 22, the side wall of the main part 11 is provided with a pull-out opening, and the pull-out part 23 is slidingly arranged inside the pull-out opening; the surface and the bottom wall of the main plate 22 are provided with a plurality of water passing holes 25, and the pull-out part 23 is provided with a water absorption layer 24. Figure 3
[0051] It can be understood that the multi-layer structure can improve the bearing capacity of the bottom plate 21, and ensure that the device can remain stable under various operating conditions; the internal water absorption layer 24 can not only absorb the liquid remaining on the surface of the bracket 20, but also can absorb certain vibration or noise generated during the operation of the device, thereby improving the comfort of the working environment.
[0052] In addition, the pull-out part 23 is provided with the water absorption layer 24, so that the water absorption layer 24 can be conveniently replaced, thereby improving the convenience and reliability of use.
[0053] Other configurations and operations of the fermentation tank according to the embodiments of the present application are known to those skilled in the art, and will not be described in detail here.
[0054] In the description of the present application, the description of the terms "embodiment", "example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0055] Although the embodiments of the utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.
Claims
1. A user-friendly fermentation tank, comprising a tank body and a support frame, wherein the tank body includes a main body and a sedimentation section disposed at the bottom of the main body, characterized in that, The tank body also includes an inner layer and a functional layer surrounding the inner layer. A partition is provided in the functional layer to separate the main body and the sedimentation section. The surface of the main body is provided with a heat insulation interface, and the surface of the sedimentation section is provided with an ice water interface. A refrigerant pipe is arranged around the functional layer and the inner layer, and the refrigerant pipe is connected to the ice water interface. A detachable cleaning and discharge section is provided at the bottom of the sedimentation section, and a detachable liquid outlet section is provided on the side wall of the sedimentation section.
2. The easy-to-use fermentation tank as described in claim 1, characterized in that, The cleaning and discharging section includes a movable housing, a discharging pipe, and a filter element. The movable housing includes a connecting part and a rotating part. The discharging pipe is disposed inside the movable housing and is attached to the inner wall of the movable housing. The filter element is disposed at one end of the discharging pipe that is connected to the fermentation tank.
3. The easy-to-use fermentation tank as described in claim 2, characterized in that, The rotating part rotates relative to the connecting part, and a universal joint is provided between the rotating part and the connecting part.
4. The easy-to-use fermentation tank as described in claim 3, characterized in that, The filter element includes an outer ring, a flow-guiding wall, and a filter screen. The flow-guiding wall is disposed on the inner wall of the outer ring and is inclined towards the center. The filter screen is disposed at both ends of the outer ring, and the mesh size decreases with the guiding direction of the flow-guiding wall.
5. A user-friendly fermentation tank as described in claim 1, characterized in that, The liquid outlet section includes a flexible tube, and rotating heads and microporous filters disposed on both sides of the flexible tube. The rotating head includes an inner baffle and an outer rotating component. The outer rotating component drives the inner baffle to rotate in order to control the flow rate of the liquid outlet section.
6. A user-friendly fermentation tank as described in claim 5, characterized in that, The microporous filter element includes a filter housing, a filter body, and a support frame. The filter body and the support frame are disposed inside the filter housing. The support frame encloses the filter body and is detachably disposed on the inner wall of the filter housing.
7. A user-friendly fermentation tank as described in claim 1, characterized in that, The main body has a feeding port at the top, and a feeding plate is provided on the inner side wall of the feeding port. A safety valve interface, a sight glass interface, a filling port and a pressurizing port are arranged around the outer edge of the feeding port.
8. A user-friendly fermentation tank as described in claim 7, characterized in that, The outer side of the sedimentation section is provided with the sight glass interface and the pressurization port, and the sedimentation section has a conical structure.
9. A user-friendly fermentation tank as described in claim 8, characterized in that, The outer wall of the sedimentation section is provided with a transverse inoculation port for microorganisms and a material tank inspection port, which are arranged opposite each other and located on both sides of the sedimentation section.
10. A user-friendly fermentation tank as described in claim 1, characterized in that, The bracket has a base plate at its bottom, which includes a main plate and a pull-out part disposed inside the main plate. The side wall edge of the main plate has a pull-out opening, and the pull-out part is slidably disposed inside the pull-out opening. The surface and bottom wall of the main plate have multiple water passage holes, and the pull-out part has an absorbent layer inside.