Flatcar bead breaking device
By designing a flatbed bead-crushing device, which combines a hammer assembly and an air-blowing assembly, the problems of long processing time and fabric breakage in bead crushing are solved, improving bead crushing efficiency and protecting fabric integrity.
Patent Information
- Application Number
- CN202422872758.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing technologies suffer from the problems of time-consuming bead processing and easy fabric breakage.
Design a flatbed bead crushing device, including a hammer assembly and an air blowing assembly. The hammer assembly is connected to the needle bar and crushes the beads by hammering them, while the air blowing assembly blows away the fragments, thereby improving the bead crushing efficiency.
This improved the efficiency of bead breaking, prevented fabric damage, and increased processing efficiency.
Smart Images

Figure CN223607525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to clothing processing equipment technical field, concretely relates to a flat car bead breaking device. BACKGROUND
[0002] There is a pearl embroidery process in clothing decoration, which creates different patterns and texture effects by using fine needles and silk threads to sew beads one by one on the fabric of clothing. In order to further increase the diversity of clothing decoration, complete beads are replaced by broken beads to create irregular natural effects.
[0003] In the existing processing method, the beads at the sewing part are usually broken by a pearl hammer or pliers after the complete beads are sewn on the surface of the fabric, and then the broken beads are sewn together. This method not only results in a long time cost of clothing making, but also causes fabric breakage due to improper control of manual force.
[0004] Therefore, there is an urgent need for a device that can solve the problems of long time consumption and fabric breakage in broken bead processing. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides a flat car bead breaking device, which can solve the problems of long time consumption and low efficiency of manual hammering of pearl embroidery fabric.
[0006] The technical scheme of the utility model is as follows:
[0007] A flat car bead breaking device, comprising a hammer head assembly for connecting a needle bar, a blowing assembly, a gas pump and a gas pipe, the blowing assembly being oppositely arranged on one side of the hammer head assembly and having an air outlet direction towards the hammer head assembly, the gas pump, the gas pipe and the suction assembly being connected in sequence.
[0008] The further technical scheme of the embodiment is that the hammer head assembly comprises an integrally formed hammer head part and a connecting part, the connecting part is provided with a horizontal through hole, and the hammer head assembly is connected to the needle bar by a screw through the hole.
[0009] The further technical scheme of the embodiment is that the bottom surface of the hammer head part is a plane or an arc surface.
[0010] The further technical scheme of the embodiment is that the bottom surface of the hammer head part is provided with a plurality of protruding breaking parts in the middle.
[0011] The further technical scheme of the embodiment is that the blowing assembly comprises an integrally formed air cavity seat and a blowing cylinder, the air cavity seat is hollow inside and connected to the gas pump through the gas pipe, and the blowing cylinder is tubular and connected to the air cavity seat.
[0012] The further technical scheme of the embodiment is that the cross-sectional shape of the blowing cylinder is circular or rectangular.
[0013] The further technical scheme of the embodiment is that the blowing cylinder is configured as an integrally formed metal tube.
[0014] The further technical scheme of the embodiment is that the blowing cylinder is configured as a bendable universal tube.
[0015] The further technical scheme of the embodiment is that the cross-sectional area of the blowing cylinder gradually decreases along the extension direction of the gas outlet end.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] The hammer head assembly connected with the lathe rod is arranged, the lathe equipment is used for the effect of crushing beads, and the bead crushing efficiency is improved; the hammer head assembly is accurately adjustable in the depth of each hammering through the lathe, the problem of fabric damage is effectively avoided, and the blowing assembly is matched, the bead pipe fragments are blown away while the beads are crushed, and the efficiency of the bead crushing process is further improved. DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a perspective view of the flat car bead crushing device of the present application.
[0020] The drawings are as follows: 1-hammer head assembly; 11-hammer head; 12-connection part;
[0021] 2-blowing assembly; 21-air cavity seat; 22-blowing cylinder. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0023] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third", "fourth" and so on are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third", "fourth" and so on are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] As Figure 1 The utility model discloses a flat car pearl breaking device, including the hammer head subassembly 1 for connecting the needle bar, blow air subassembly 2, air pump and air pipe, blow air subassembly 2 relative setting in hammer head subassembly 1 one side and the air outlet direction is towards hammer head subassembly 1, air pump, air pipe and suction assembly are connected in proper order.Needle bar itself can reciprocate along the vertical direction, by connecting hammer head subassembly 1 on needle bar, can repeatedly and quickly hammer pearl embroidery fabric, to break the pearl, simultaneously through blow air subassembly 2 and blow away the pearl that is more finely broken, improve work efficiency.The person skilled in the art can understand that hammer head subassembly 1 and blow air subassembly 2 can be integrated, for example, blow air subassembly 2 is connected with hammer head subassembly 1, and the air outlet end of blow air subassembly 2 extends to the lower side of hammer head subassembly 1;Blow air subassembly 2 and hammer head subassembly 1 can also be two independent components that are separated from each other.
[0026] The hammer head subassembly 1 in the embodiment includes an integrally formed hammer head part 11 and a connecting part 12, the connecting part 12 is provided with a horizontal through hole, the hammer head subassembly 1 is connected to the needle bar through the through hole. The top of the connecting part 12 forms a concave through hole, after inserting the needle bar into the through hole, the fixing screws are inserted from both ends of the through hole, so that they press the needle bar from both ends, thereby fixing the hammer head subassembly 1 on the needle bar and moving with the needle bar.
[0027] It can be understood that, in order to more fully knock the broken pearl, the bottom surface of the hammer head part 11 is a plane or an arc surface, the hammering range of the plane is larger than that of the arc surface, and the hammering force is smaller, which can be selected according to actual needs.
[0028] Further, the bottom surface of the hammer head 11 is provided with a plurality of protruding crushing portions. The plurality of crushing portions can reduce the contact surface during hammering, increase the pressure intensity of hammering, and thus more easily crush the beads.
[0029] The air blowing assembly 2 in the embodiment comprises an integrally formed air cavity seat 21 and an air blowing cylinder 22. The air cavity seat 21 is hollow inside and connected to an air pump through an air pipe. The air blowing cylinder 22 is tubular and in communication with the air cavity seat 21. The shape of the air cavity seat 21 can be any shape, which functions to keep the air blowing cylinder 22 stable during air blowing. Further, the cross-sectional shape of the air blowing cylinder 22 is circular or rectangular. In the embodiment, the circular shape is preferred, which makes the air flow path smoother during air blowing.
[0030] As understood by those skilled in the art, the air blowing cylinder 22 can be an integrally formed metal pipe or a bendable universal pipe. The material of the universal pipe can be metal or plastic. By selecting the universal pipe, the direction of the air outlet end of the air blowing cylinder 22 can be adjusted to any position, which is convenient for the processing personnel to adjust.
[0031] Further, the cross-sectional area of the air blowing cylinder 22 gradually decreases along the extension direction of the air outlet end. In the application, the cross-sectional shape of the air outlet end is preferably an oblong rectangle, which increases the air flow speed of the air outlet end and makes the blowing range wider, effectively blowing away the broken beads.
[0032] The embodiment has at least the following advantages:
[0033] 1. The hammer head assembly connected to the needle bar is used to crush the beads, which effectively improves the efficiency of the bead crushing operation and avoids the problem of fabric holes.
[0034] 2. The air blowing assembly is used to blow away the small broken beads while crushing the beads, which further improves the crushing efficiency.
[0035] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A flat car bead breaker apparatus, comprising: The utility model provides a hammer head assembly (1) for connecting the car needle rod, blowing assembly (2), air pump and air pipe, blowing assembly (2) is opposite and is arranged at one side of hammer head assembly (1) and the air outlet direction is towards hammer head assembly (1), air pump, air pipe and suction assembly are connected in proper order.
2. The flat car bead breaker apparatus of claim 1, wherein, The hammer head assembly (1) comprises an integrally formed hammer head part (11) and a connecting part (12), the connecting part (12) is provided with a horizontal through fixing hole, and the hammer head assembly (1) is screwed to the car needle rod through the fixing hole.
3. The flat car bead breaker apparatus of claim 2, wherein, The bottom surface of the hammer head part (11) is a plane or an arc surface.
4. The flat car bead breaker apparatus of claim 2, wherein, A plurality of protruding broken parts are arranged in the middle of the bottom surface of the hammer head part (11).
5. The flat car bead breaker apparatus of claim 1, wherein, The blowing assembly (2) comprises an integrally formed air cavity seat (21) and a blowing cylinder (22), the air cavity seat (21) is hollow inside and connected with the air pump through the air pipe, and the blowing cylinder (22) is tubular and communicates with the air cavity seat (21).
6. The flat car bead breaker apparatus of claim 5, wherein, The cross-sectional shape of the blowing cylinder (22) is circular or rectangular.
7. The flat car bead breaker apparatus of claim 5, wherein, The blowing cylinder (22) is configured as an integrally formed metal pipe.
8. The flat car bead breaker apparatus of claim 5, wherein, The blowing cylinder (22) is configured as a flexible universal pipe.
9. The flat car bead breaker apparatus of claim 5, wherein, The cross-sectional area of the blowing cylinder (22) gradually decreases along the extension direction of the air outlet end.