Lens mounting structure
By using a polygonal lens mounting section and limiting component structure, combined with an arc-shaped contact surface, positioning plate, and rubber balance block, the problem of difficult lens installation, fine adjustment, and maintenance is solved. This achieves stable lens fixation and uniform force distribution, improving maintenance efficiency and extending lens lifespan.
Patent Information
- Application Number
- CN202520102435.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing lens mounting structures make it difficult to achieve rapid fine-tuning and repair, and traditional fixing methods are prone to damaging the lens, resulting in low maintenance efficiency.
The lens is secured and precisely installed by employing a polygonal lens mounting section and limiting component structure, combined with an arc-shaped contact surface, positioning plate, and rubber balance block. The lens is connected to the column by screws, and the pressure is distributed by shims and rubber balance blocks to ensure uniform force distribution on the lens.
This achieves a stable fixation of the lens, reduces maintenance difficulty and time costs, improves equipment maintenance efficiency, extends the lens's service life, and ensures the stability of the lighting effect of the lamp.
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Figure CN223609993U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of lamps and lanterns especially relates to a lens mounting structure. BACKGROUND
[0002] In the spotlight and stage lamp such lamps and lanterns equipment, generally will be equipped with multiple light emitting units. These light emitting units on the light emitting path, according to conventional design will be arranged lens, the purpose is accurate adjustment of the form, angle, focusing degree etc. of outgoing light beam parameters, to meet different lighting or stage effect demand. To make the lens give full play to the role, it must be spaced apart from the light emitting unit a certain distance. The current industry practice is, to realize the stable support to multiple lenses, will adopt the lens holder of integral structure. The lens holder is provided with pressing plate structure and is fixed on the edge of multiple lenses at the same time, this way can guarantee the stability of lens installation, and fixing multiple lenses can improve installation efficiency, but it is inconvenient to adjust each lens, and if a single lens needs to be repaired, the pressing plate needs to be completely removed, which is time-consuming and laborious. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the above problems of prior art, the utility model provides a lens mounting structure.
[0004] In order to achieve the above purpose, the utility model adopts the main technical scheme includes:
[0005] A lens mounting structure, including the lens holder for installing lens, the lens holder is provided with a plurality of polygonal lens mounting parts, the lens mounting part includes a plurality of support plates, the connecting portion of adjacent support plates is provided with a stand column, the top surface of the support plate is protruded in the middle and forms a partition plate extending along the top surface direction, the top surface on both sides of the partition plate constitutes the support surface for supporting the lens, the top of the stand column is provided with the limiting piece for fixing the lens, the bottom of the limiting piece is provided with the arc abutting surface abutting the surface of the lens.
[0006] Further, the bottom of the limiting piece is provided with a positioning plate, the thickness of the positioning plate is same with the thickness of the partition plate, and the positioning plate is arranged between adjacent lenses.
[0007] Further, the middle of the limiting piece is provided with a through hole, and the limiting piece is fixedly connected with the stand column by penetrating the through hole through a screw.
[0008] Further, a gasket is sleeved on the screw, and the gasket cooperates with the limiting piece to balance the pressure of the limiting piece on the multiple lenses.
[0009] Further, a balance block is sleeved on the screw, and the balance block abuts against the top of the limiting piece to balance the pressure of the limiting piece on the multiple lenses.
[0010] Further, the balance block is a rubber pad.
[0011] Further, the top of the limiting piece is provided with a receiving groove; the receiving groove is provided with a balance block; the size of the balance block is greater than the size of the end of the screw; the balance block is abutted in the receiving groove to balance the pressure of the limiting piece on the multiple lenses.
[0012] Further, the bottom of the limiting piece is provided with a heightening part matched with the stand column.
[0013] Further, the lens mounting part is hexagonal.
[0014] Further, the stand column located in the middle part of the lens holder is connected with three support plates, and the stand column located in the edge part is connected with two support plates; the side of the stand column located in the edge part, away from the support plate, is provided with a support block matched with the limiting piece.
[0015] The beneficial effects of the utility model are that: the limiting piece is gently and closely attached to the lens corner through the arc-shaped abutting surface, which can firmly fix the lens to prevent it from coming out and avoid damaging the lens surface; only six limiting pieces need to be disassembled to overhaul a single lens, which greatly reduces the difficulty and time cost of overhaul and improves the equipment maintenance efficiency.
[0016] The positioning plate can guarantee the consistency of the spacing between the multiple lenses because the limiting piece simultaneously contacts the corner parts of three lenses; the accurate installation of the lens position is the effect of the joint action after all the limiting pieces are installed in place because the limiting of the limiting piece on the lens is concentrated in one point, and a single limiting piece cannot effectively guarantee the accuracy of the lens installation position, that is, the adjustment of the spacing between the lenses is automatically realized after all the limiting pieces are installed, which has the advantage that the position of the lens does not need to be adjusted separately, but is directly realized by installation and fixation, effectively saving the adjustment time and improving the efficiency; on the other hand, the positioning plate can also be quickly installed on the stand column because the gap between the positioning plate and the lens is clamped, which can facilitate the workers to quickly operate when installing the limiting piece, reduce the alignment time, and improve the efficiency.
[0017] The gasket and the rubber balance block work together to ensure the reasonable distribution of pressure from different aspects. The gasket usually has a certain hardness and flatness, and it is located at the uppermost position, first receiving the initial pressure of the screw head, and relying on its large contact area to preliminarily disperse the concentrated fastening force, avoiding damage to the lower components caused by excessive single-point pressure of the screw. The rubber balance block relies on its excellent elastic deformation ability to further accurately perceive and balance the pressure of the limiting piece acting on the corner parts of the multiple lenses, finely adjusts its shape according to the actual stress condition, ensures that the pressure on the lens is uniform and soft, and this double protection mechanism greatly reduces the risk of damage to the lens caused by uneven stress, effectively maintains the optical integrity of the lens, prolongs its service life, and ensures the stability and durability of the lighting effect of the lamp. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the lens holder structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the lens mounting structure of this utility model;
[0021] Figure 3 This is an enlarged view of part A of this utility model;
[0022] Figure 4 This is a schematic diagram of the limiting component structure of this utility model;
[0023] Explanation of reference numerals in the attached figures:
[0024] 10. Lens mount; 20. Lens; 30. Lens mounting part; 31. Support plate; 32. Partition plate; 33. Support surface; 40. Column; 41. Support block; 50. Limiting component; 51. Arc-shaped contact surface; 52. Positioning plate; 53. Through hole; 54. Screw; 55. Washer; 56. Receiving groove; 57. Balance block; 58. Elevating part. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0026] In the description of the utility model, it needs to explain, the term "upper", "lower", "internal", "external" "front end", "rear end", "both ends", "one end", "the other end" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the term "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection", can be fixed connection, can also be detachable connection, or integrally connected;Can be mechanical connection, can also be electrical connection;Can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0028] Embodiment, please refer to Figures 1-4 As shown in the figure:
[0029] A lens mounting structure, comprising a lens holder 10 for mounting lens 20;The lens holder 10 can be an integral structure or a split combined structure;The lens holder 10 is provided with a plurality of polygonal lens mounting parts 30;In an embodiment, the lens mounting part 30 is hexagonal;In an embodiment, the lens mounting part 30 is regular hexagonal;So that the lens mounting part 30 forms a honeycomb structure as a whole, makes full use of space, and is beneficial to reasonably arranging a plurality of lenses 20 in limited lamp space;On the other hand, the hexagonal design makes each lens mounting part 30 clear, which is convenient for subsequent maintenance and debugging of single lens 20, and reduces the influence on the surrounding lenses 20;
[0030] In an embodiment, the lens mounting part 30 comprises a plurality of support plates 31, and a stand 40 is arranged at the connection of adjacent support plates 31;When the lens mounting part 30 is hexagonal, the support plate 31 comprises six pieces;The support plate 31 provides stable support from the bottom of the lens 20, disperses the weight of the lens 20, ensures that the lens 20 remains horizontal and stable during installation and use, and reduces the risk of light beam deviation caused by shaking and displacement. The stand 40 enhances the overall rigidity of the lens mounting part 30, making up for the possible insufficient structural strength of relying solely on the support plate 31;Meanwhile, it also provides a basis for the fixation of the limiting piece 50;
[0031] In an embodiment, the middle part of the top surface of the support plate 31 is raised to form a partition plate 32 extending along the direction of the top surface; the top surface on both sides of the partition plate 32 constitutes a support surface 33 for supporting the lens 20; the lens 20 is accurately positioned in the horizontal direction, avoiding the lens 20 from sliding randomly on the support surface 33. The traditional flat support cannot achieve accurate positioning. The design of the support surface 33 on both sides of the partition plate 32 can not only adapt to the shape of the bottom of the lens 20, but also increase the contact area with the lens 20, ensuring the stability of the support; the partition plate 32 also ensures the reasonable spacing between adjacent lenses 20, avoiding direct contact between the lenses 20 which may damage the lens 20 when under stress;
[0032] In an embodiment, the top of the column 40 is provided with a limiting piece 50 for fixing the lens 20; the bottom of the limiting piece 50 is provided with an arc-shaped abutting surface 51 abutting the surface of the lens 20. The problem of traditional pressing plate being inconvenient to disassemble and unable to flexibly operate a single lens 20 is overcome, and simple and effective fixing and releasing of a single lens 20 is achieved. The arc-shaped abutting surface 51 gently and closely fits the corners of the lens 20, which can firmly fix the lens 20 to prevent it from coming out, and also avoids damaging the surface of the lens 20; only six limiting pieces 50 need to be disassembled to overhaul a single lens 20, greatly reducing the difficulty and time cost of overhaul, and improving the efficiency of equipment maintenance.
[0033] In an embodiment, the bottom of the limiting piece 50 is provided with a positioning plate 52; the thickness of the positioning plate 52 is the same as the thickness of the partition plate 32; the positioning plate 52 is arranged between adjacent lenses 20. The main function of the positioning plate 52 is to be inserted between the lenses 20 to limit the position of the lens 20 from the corners of the lens 20. Since the limiting piece 50 simultaneously contacts the corners of three lenses 20, the consistency of the spacing between multiple lenses 20 can be ensured. Since the limiting of the limiting piece 50 to the lens 20 is concentrated in one point, a single limiting piece 50 cannot effectively ensure the accuracy of the installation position of the lens 20. Therefore, the accurate installation of the position of the lens 20 is the effect of the joint action after all the limiting pieces 50 are installed in place, that is, the adjustment of the spacing between the lenses 20 is automatically realized after all the limiting pieces 50 are installed, which has the advantage of not needing to adjust the position of the lens 20 separately, but directly achieving by installation and fixation, effectively saving adjustment time and improving efficiency. On the other hand, the positioning plate 52 can also be used for quick installation on the column 40. Since the gap between the positioning plate 52 and the lens 20 is clamped, it can facilitate the worker to quickly operate when installing the limiting piece 50, reduce the alignment time, and improve the efficiency;
[0034] In an embodiment, the middle part of the limiting member 50 is provided with a through hole 53; the limiting member 50 is fixedly connected with the stand column 40 through the screw 54 penetrating the through hole 53. The screw 54, as a fastening element commonly used in mechanical connection, has a strong axial tension, and can build a stable connection between the limiting member 50 and the stand column 40 by penetrating the through hole 53 of the limiting member 50 and being screwed into the stand column 40. When it is necessary to maintain the lamp, for example, to replace the damaged lens 20, to overhaul the limiting member 50 or the stand column 40, etc., the connection mode of the limiting member 50 is very convenient, without the need to remove all the pressing plates for maintenance as in the traditional structure.
[0035] In an embodiment, the screw 54 is sleeved with a gasket 55; the gasket 55 cooperates with the limiting member 50 to balance the pressure of the limiting member 50 on the plurality of lenses 20. Since the limiting member 50 acts on the corner parts of the plurality of lenses 20 at the same time, if the pressure distribution is uneven, it is easy to cause the local force of the lens 20 to be too large, which may lead to problems such as slight deformation, rupture or even degradation of optical performance of the lens 20. The intervention of the gasket 55 ingeniously solves this hidden danger. The larger contact area of the gasket 55 can uniformly disperse the fastening pressure transmitted by the screw 54 to the top surface of the limiting member 50, and then make the pressure applied by the limiting member 50 on the corner parts of the plurality of lenses 20 tend to be balanced. This ensures that each part of the lens 20 in contact with the limiting member 50 can work in a safe and stable pressure environment, effectively prolongs the service life of the lens 20, and guarantees the long-term stable lighting effect of the lamp.
[0036] In an embodiment, the screw 54 is sleeved with a balancing block 57; the balancing block 57 abuts against the top of the limiting member 50 to balance the pressure of the limiting member 50 on the plurality of lenses 20; the balancing block 57 is a rubber pad. Since the limiting member 50 needs to simultaneously apply force to the corners of the plurality of lenses 20, it is crucial to ensure uniform distribution of pressure. The balancing block 57 is made of rubber material, which has good flexibility and elastic deformation ability. Compared with ordinary materials, it can more sensitively perceive and adapt to the pressure difference on the top surface of the limiting member 50. When the screw 54 is tightened, the balancing block 57 can automatically adjust the degree of deformation according to the actual force condition of the contact points between the limiting member 50 and the lenses 20, and evenly and gently distribute the pressure from the screw 54 to each action area of the limiting member 50, effectively preventing local stress concentration of the lenses 20 caused by uneven pressure, ensuring the structural integrity of the lenses 20, maintaining their ideal optical performance, and prolonging the service life of the lenses 20; during frequent use of the lamp, external disturbances such as vibration and impact follow suit. The rubber balancing block 57 plays a key role in shock absorption, and its unique molecular structure enables it to have excellent damping properties, efficiently absorbing and dissipating the energy transmitted from the outside to the limiting member 50 and lens 20 system. The elastic properties of the rubber balancing block 57 greatly facilitate the operation of workers during installation. Since it can produce moderate deformation, when the screw 54 is inserted through the balancing block 57 and screwed into the column 40, it can automatically adapt to certain installation errors, such as the concentricity deviation of the screw 54 and the through hole 53, the slight inclination of the limiting member 50, etc., reducing the installation difficulty and improving the assembly efficiency. Moreover, during the debugging stage, if it is necessary to fine-tune the pressure of the limiting member 50 on the lenses 20, only a small torque needs to be applied to the screw 54, and the balancing block 57 can respond flexibly to assist in achieving precise pressure control and help quickly achieve the best lighting effect setting.
[0037] In an embodiment, the screw 54 is sleeved with a gasket 55; the screw 54 is sleeved with a balancing block 57; the balancing block 57 abuts against the top of the limiting piece 50 to balance the pressure of the limiting piece 50 on the plurality of lenses 20; the balancing block 57 is a rubber pad. In this structure, since the balancing block 57 abuts against the top of the limiting piece 50, the gasket 55 is located on the top of the balancing block 57; the gasket 55 cooperates with the rubber balancing block 57 to ensure the reasonable distribution of pressure from different aspects. The gasket 55 generally has a certain hardness and flatness, is located at the uppermost position, first receives the initial pressure of the head of the screw 54, preliminarily disperses the concentrated fastening force by virtue of the large contact area, avoids the damage to the lower components caused by the excessive single-point pressure of the screw 54. And the rubber balancing block 57 further accurately senses and balances the pressure of the limiting piece 50 acting on the corner of the plurality of lenses 20 by virtue of the excellent elastic deformation ability, delicately adjusts the shape according to the actual stress condition, ensures that the pressure on the lenses 20 is uniform and soft, which greatly reduces the risk of damage of the lenses 20 caused by uneven stress, effectively maintains the optical integrity of the lenses 20, prolongs the service life, and ensures the stability and durability of the lighting effect of the lamp.
[0038] In an embodiment, the top of the limiting piece 50 is provided with a containing groove 56; the containing groove 56 is provided with a balancing block 57; the size of the balancing block 57 is greater than the size of the end of the screw 54; the balancing block 57 abuts in the containing groove 56 to balance the pressure of the limiting piece 50 on the plurality of lenses 20; the containing groove 56 provides a dedicated accommodation space for the balancing block 57, so that the balancing block 57 can be accurately positioned on the key pressure area at the top of the limiting piece 50. Since the size of the balancing block 57 is greater than the size of the end of the screw 54, the contact area of the balancing block 57 with the top surface of the limiting piece 50 is larger, and the balancing block 57 can more comprehensively and uniformly receive the pressure applied by the limiting piece 50 to the corners of the plurality of lenses 20. When the lamp is disturbed by various external forces or the pressure fluctuates due to the slight changes of the structure during operation, the balancing block 57 can autonomously adjust the shape in the containing groove 56 by virtue of the good elasticity or flexibility (depending on the material), uniformly disperses the pressure to the contact points of each lens 20, effectively avoids the excessive local stress of the lenses 20, and effectively ensures the structural integrity and optical performance stability of the lenses 20, prolongs the service life of the lenses 20, and lays a solid foundation for the continuous and stable lighting of the lamp. The containing groove 56 also helps to reduce the height of the fixing part and save the internal space.
[0039] In an embodiment, the bottom of the limiting piece 50 is provided with a raised portion 58 matched with the stand 40. The raised portion 58 ensures the effective contact between the limiting piece 50 and the lens 20;
[0040] In an embodiment, the middle column 40 of the lens holder 10 is connected with three support plates 31, and the side column 40 is connected with two support plates 31; the side column 40 is provided with a support block 41 matched with the limiting piece 50 on the side away from the support plate 31. The stability of the limiting piece 50 during installation is ensured by adding the support block 41.
[0041] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent transformation or direct or indirect application in the related technical field by using the content of the present application specification and drawings is also included in the patent protection range of the present application.
Claims
1. A lens mounting structure, characterized by: The utility model provides a lens holder (10) for installing lens (20), the lens holder (10) is equipped with a plurality of polygonal lens mounting portion (30), the lens mounting portion (30) includes a plurality of support plate (31), the connecting place of adjacent support plate (31) is equipped with stand (40), the top surface middle part of support plate (31) is projected and forms the partition (32) along the extension direction of top surface, the top surface of both sides of partition (32) constitutes the support surface (33) for supporting lens (20), the top of stand (40) is equipped with the limiting piece (50) for fixing lens (20), the bottom of limiting piece (50) is equipped with the arc abutment surface (51) of abutting lens (20) surface.
2. A lens mounting structure according to claim 1, characterized in that: The bottom of the limiting piece (50) is provided with a positioning plate (52), the thickness of the positioning plate (52) is the same as the thickness of the partition (32), and the positioning plate (52) is arranged between adjacent lenses (20).
3. A lens mounting structure according to claim 1, wherein: The middle part of the limiting piece (50) is provided with a through hole (53), and the limiting piece (50) is fixedly connected with the stand (40) by penetrating the through hole (53) through a screw (54).
4. A lens mounting structure according to claim 3, wherein: A gasket (55) is sleeved on the screw (54), and the gasket (55) cooperates with the limiting piece (50) to balance the pressure of the limiting piece (50) on the plurality of lenses (20).
5. A lens mounting structure according to claim 3 or 4, characterised in that: A balancing block (57) is sleeved on the screw (54), and the balancing block (57) abuts against the top of the limiting piece (50) to balance the pressure of the limiting piece (50) on the plurality of lenses (20).
6. A lens mounting structure according to claim 5, wherein: The balancing block (57) is a rubber pad.
7. A lens mounting structure according to claim 6, wherein: The top of the limiting piece (50) is provided with a containing groove (56), the containing groove (56) is provided with a balancing block (57), the size of the balancing block (57) is greater than the size of the end of the screw (54), and the balancing block (57) abuts against the containing groove (56) to balance the pressure of the limiting piece (50) on the plurality of lenses (20).
8. The lens mounting structure of claim 1, wherein: The bottom of the limiting piece (50) is provided with a raised portion (58) matched with the stand (40).
9. The lens mounting structure of claim 1, wherein: The lens mounting portion (30) is hexagonal.
10. A lens mounting structure according to claim 9, wherein: The stand (40) located in the middle of the lens holder (10) is connected with three support plates (31), and the stand (40) located at the edge is connected with two support plates (31); one side of the stand (40) located at the edge and away from the support plate (31) is provided with a support block (41) matched with the limiting piece (50).