Anti-blocking mixer
By introducing a pulverizing structure and a mixing unit structure into the mixer, and utilizing a motor-driven blade and baffle design, the problem of material particle blockage is solved, achieving anti-clogging and efficient mixing in the mixer.
Patent Information
- Application Number
- CN202423216306.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-25
AI Technical Summary
When mixing different materials, existing mixers often cause material particles to clump together and clog the pipes, resulting in time-consuming and labor-intensive cleaning.
An anti-clogging mixer was designed, comprising a crushing structure and a mixing unit structure. It uses a motor-driven rotor and blades to crush material particles and achieves thorough mixing through baffles and staggered baffles, thus preventing particle agglomeration.
It effectively prevents material particles from clumping in the pipeline, reduces cleaning workload, improves mixing efficiency, and saves manpower and resources.
Smart Images
Figure CN223615795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixer technology, and in particular to an anti-clogging mixer. Background Technology
[0002] A mixer is a device used to mix two or more different substances together.
[0003] Existing mixers mix solutions of different materials. The material particles inside are relatively large and tend to clump together to form a mass of adhesive. This clumps then block the channels, requiring frequent cleaning by staff, which is time-consuming and labor-intensive. Utility Model Content
[0004] In order to overcome the shortcomings of existing technology where material particles inside the mixer often clump together and block the pipes, one of the objectives of this utility model is to provide an anti-clogging mixer.
[0005] One of the objectives of this utility model is achieved by the following technical solution: an anti-clogging mixer, comprising a pipe: a flange is fixedly connected to the left and right sides of the pipe, a feed hole is opened on the outer side of the pipe, a feed pipe is provided inside the feed hole, a crushing structure is provided at the upper end of the feed pipe, a feed pipe is fixedly connected to the outer side of the crushing structure, a flange is fixedly connected to the outer side of the feed pipe, and a mixing unit structure is provided inside the pipe;
[0006] The crushing structure includes a hollow block, which is fixedly connected to the upper end of the feed pipe. A motor is fixedly connected to the right side of the hollow block, and a rotating rod is installed inside the hollow block. A blade is fixedly connected to the outer side of the rotating rod. This facilitates the crushing of larger particles in the material and prevents material particles from agglomerating and adhering to the inside of the pipe.
[0007] According to the aforementioned anti-clogging mixer, the feed pipe and the pipeline are fixedly connected. This facilitates the fixation of the feed pipe.
[0008] According to the aforementioned anti-clogging mixer, the rotating rod and the hollow block are rotatably connected, and the right end of the rotating rod passes through the hollow block and is fixedly connected to the output end of the motor. This facilitates the rotating rod driving the blades to break up material particles.
[0009] According to the aforementioned anti-clogging mixer, the mixing unit structure includes a groove formed at the left end of a pipe. A first annular block is disposed inside the groove, and a second annular block is disposed inside the pipe. Two second annular blocks are provided, and the inner sides of the second annular block and the first annular block are fixedly connected on the left side. A circular rod is disposed inside the second annular block, and a baffle plate is fixedly connected to the outer side of the circular rod. Several baffle plates are provided. This facilitates the mixing of different materials.
[0010] According to the aforementioned anti-clogging mixer, the first annular block is threadedly connected to the pipe, and the second annular block is slidably connected to the pipe. This facilitates the threaded fixation of the first annular block.
[0011] According to the aforementioned anti-clogging mixer, the baffles are semi-circular with alternating upper and lower semi-circles, and the baffles are slidably connected to the pipe. This facilitates more thorough mixing of materials.
[0012] According to the aforementioned anti-clogging mixer, a second blade is fixedly connected between the round rod and the second annular block, and several blades are provided. This facilitates the impact and crushing of larger particles in the solution onto the blades.
[0013] The above solution has the following advantages: By setting up the crushing structure and mixing unit structure, it is easy to break up larger particles in the material solution before mixing, avoiding the situation where large material particles agglomerate into a clump and stick to the inside of the pipe, thus reducing the workload of staff to clean the pipe frequently, saving time and effort, and making it convenient and quick.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view of the overall structure of the anti-clogging mixer of this utility model;
[0017] Figure 2 This is a schematic diagram of the pulverizing structure of an anti-clogging mixer according to the present invention;
[0018] Figure 3 This is a schematic diagram of the mixing unit structure of an anti-clogging mixer according to the present invention;
[0019] Figure 4 This is a schematic diagram of another mixing unit structure of an anti-clogging mixer according to the present invention.
[0020] Legend:
[0021] 1. Pipeline; 2. Flange 1; 3. Feed pipe 1; 4. Crushing structure; 401. Hollow block; 402. Motor; 403. Rotating rod; 404. Blade 1; 5. Feed pipe 2; 6. Flange 2; 7. Mixing unit structure; 701. Groove; 702. Circular ring block 1; 703. Circular ring block 2; 704. Round rod; 705. Blade 2; 706. Baffle plate; 8. Feed hole. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] Reference Figure 1-4 A clog-resistant mixer includes a pipe 1. Flanges 2 are fixedly connected to the left and right sides of the pipe 1. An inlet hole 8 is provided on the outer side of the pipe 1. An inlet pipe 3 is installed inside the inlet hole 8. A crushing structure 4 is installed at the upper end of the inlet pipe 3. A second inlet pipe 5 is fixedly connected to the outer side of the crushing structure 4. A flange 6 is fixedly connected to the outer side of the second inlet pipe 5. A mixing unit structure 7 is installed inside the pipe 1. The inlet pipe 3 and the pipe 1 are fixedly connected. The crushing structure 4 includes a hollow block 401, which is fixedly connected to the upper end of the inlet pipe 3. A motor 402 is fixedly connected to the right side of the hollow block 401. A rotating rod 403 is installed inside the hollow block 401. A blade 404 is fixedly connected to the outer side of the rotating rod 403. The rotating rod 403 and the hollow block... The 401 rotating connection is used, and the right end of the rotating rod 403 passes through the hollow block 401 and is fixedly connected to the output end of the motor 402. The PLC controller and the motor 402 are electrically connected to facilitate control during operation. When material is added to the pipe 1, the material enters the hollow block 401 through the second feed pipe 5. Then, the motor 402 is started, and the motor 402 drives the rotating rod 403 to rotate. The rotating rod 403 drives the second blade 705 to crush large particles of material. After that, the material enters the pipe 1 through the first feed pipe 3 and mixes with the material solution in the pipe 1. This allows the material solution to break up the larger particles in the material before mixing, preventing the larger particles from agglomerating and adhering to the inside of the pipe 1, thus reducing the workload of the staff in cleaning the pipe 1 frequently.
[0024] The hybrid unit structure 7 includes a groove 701, which is located at the left end of the pipe 1. A first annular block 702 is disposed inside the groove 701, and a second annular block 703 is disposed inside the pipe 1. Two second annular blocks 703 are provided. The left annular block 703 is fixedly connected to the inner side of the first annular block 702. A circular rod 704 is disposed inside the second annular block 703, and a baffle plate 706 is fixedly connected to the outer side of the circular rod 704. Several baffle plates 706 are provided. The first annular block 702 is threadedly connected to the pipe 1, and the second annular block 703 is slidably connected to the pipe 1. The baffle plate 706 is semi-circular with an alternating upper and lower semi-circle. The baffle plate 706 is slidably connected to the pipe 1. A second blade 705 is fixedly connected between the circular rod 704 and the second annular block 703. Several second blades 705 are provided. When the operator is mixing materials, the material solution flows from the left side to the right side of pipe 1. Before entering pipe 1, larger particles in the solution will collide with blade 2 705 to crush them, preventing them from agglomerating and sticking to the inner wall of pipe 1 and clogging it. After prolonged operation in pipe 1, the operator can disassemble the mixing unit structure 7 for cleaning. The operator rotates the first annular block 702, which moves the second annular block 703, which in turn moves the round rod 704 and the baffle plate 706, which in turn moves the second annular block 703 and blade 2 705 on the other side. After cleaning pipe 1 and mixing unit structure 7, the operator can then reinstall mixing unit structure 7 to ensure that the inside of the mixing device is clean and will not clog.
[0025] Working principle: First, the staff fixes the flanges 1 and 2 on both sides of the pipe 1. Then, different materials are mixed. At this time, the solution enters from the left side of the pipe 1 and passes through the mixing unit structure 7 to merge and impact the baffle plate 706, so that the material solution is mixed together. Then, the staff connects the flange 2 and the material enters the crushing structure 4 from the feed pipe 2 5 for crushing. The larger particles are completely crushed. After that, the crushed material enters the pipe 1 through the feed pipe 3 and merges with the material solution. The larger particles in the material are crushed, reducing the situation where particles agglomerate and adhere to the inner wall of the pipe 1 and block the pipe 1. It also reduces the workload of the staff to clean the pipe 1 frequently.
[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An anti-clogging mixer, characterized in that, Includes a pipe (1): flanges (2) are fixedly connected to the left and right sides of the pipe (1), a feed hole (8) is opened on the outside of the pipe (1), a feed pipe (3) is provided inside the feed hole (8), a crushing structure (4) is provided at the upper end of the feed pipe (3), a feed pipe (5) is fixedly connected to the outside of the crushing structure (4), a flange (6) is fixedly connected to the outside of the feed pipe (5), and a mixing unit structure (7) is provided inside the pipe (1). The crushing structure (4) includes a hollow block (401), which is fixedly connected to the upper end of the feed pipe (3). A motor (402) is fixedly connected to the right side of the hollow block (401). A rotating rod (403) is provided inside the hollow block (401), and a blade (404) is fixedly connected to the outside of the rotating rod (403).
2. The anti-clogging mixer according to claim 1, characterized in that, The feed pipe (3) and the pipe (1) are fixedly connected.
3. The anti-clogging mixer according to claim 1, characterized in that, The rotating rod (403) and the hollow block (401) are rotatably connected, and the right end of the rotating rod (403) passes through the hollow block (401) and is fixedly connected to the output end of the motor (402).
4. The anti-clogging mixer according to claim 1, characterized in that, The mixing unit structure (7) includes a groove (701), which is opened at the left end of the pipe (1). A first annular block (702) is provided inside the groove (701), and a second annular block (703) is provided inside the pipe (1). There are two second annular blocks (703). The inner side of the second annular block (703) and the first annular block (702) on the left side are fixedly connected. A round rod (704) is provided inside the second annular block (703), and a baffle plate (706) is fixedly connected to the outer side of the round rod (704). There are several baffle plates (706).
5. The anti-clogging mixer according to claim 4, characterized in that, The first annular block (702) is threadedly connected to the pipe (1), and the second annular block (703) is slidably connected to the pipe (1).
6. The anti-clogging mixer according to claim 4, characterized in that, The baffle (706) is set as a semicircle with the upper and lower semicircles staggered. The baffle (706) and the pipe (1) are slidably connected.
7. The anti-clogging mixer according to claim 4, characterized in that, A second blade (705) is fixedly connected between the round rod (704) and the second ring block (703), and several blades (705) are provided.