Stamping device for aluminum profile production

Abstract

The utility model relates to a stamping device for aluminum profile production, which belongs to the field of aluminum profile production, and comprises a frame, two support blocks fixedly connected to the inner bottom wall of the frame and a placing table fixedly connected between the upper surfaces of the two support blocks, the inner side of the placing table is provided with a mounting port, and the inner side of the mounting port is provided with a grid plate. A displacement structure used for driving the stamping equipment to move front and back is arranged on the inner top wall of the frame and comprises a mounting frame fixedly connected to the inner top wall of the frame, a servo motor fixedly connected to the front face of the mounting frame and a threaded rod fixedly connected to an output shaft of the servo motor. According to the stamping device for aluminum profile production, accurate control over the stamping process is achieved through the displacement structure and the clamping assembly, so that the production efficiency is greatly improved, the size precision and the surface quality of stamped parts are guaranteed, and the requirements of the aluminum profile production industry for high-quality products are met.

Description

Technical Field

[0001] This utility model relates to a stamping device for aluminum profile production, belonging to the field of aluminum profile production. Background Technology

[0002] In the production and processing of aluminum profiles, stamping is an indispensable part. Stamping is a production technology that uses the power of conventional or special stamping equipment to directly subject the sheet metal to deformation force in the mold and deform it, thereby obtaining product parts with certain shapes, sizes and properties.

[0003] Stamping equipment typically employs mechanical or hydraulic drives. While it can perform basic stamping functions, it suffers from significant limitations in displacement control and clamping force adjustment, making it difficult to guarantee the dimensional accuracy and surface quality of stamped parts. Furthermore, traditional stamping equipment presents numerous inconveniences in waste disposal, often resulting in waste being scattered throughout the site, increasing cleanup costs and potentially polluting the production environment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, this utility model provides a stamping device for aluminum profile production, which has the advantages of improving stamping quality.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned goal of improving stamping quality, this utility model provides the following technical solution: a stamping device for aluminum profile production, including a frame, two support blocks fixedly connected to the bottom wall of the frame, and a placement platform fixedly connected between the upper surfaces of the two support blocks. The placement platform has an installation opening on its inner side, and a grid plate is installed on the inner side of the installation opening. The inner top wall of the frame is provided with a displacement structure for driving the stamping equipment to move back and forth.

[0008] The displacement structure includes a mounting frame fixedly connected to the top wall of the frame, a servo motor fixedly connected to the front of the mounting frame, a threaded rod fixedly connected to the output shaft of the servo motor, a threaded displacement block threadedly connected to the outside of the threaded rod, a connecting block fixedly connected to the bottom of the threaded displacement block, a hydraulic rod fixedly connected to the bottom of the connecting block, and a punch head fixedly connected to the bottom end of the piston rod of the hydraulic rod.

[0009] The upper surface of the placement platform is provided with a clamping assembly for clamping the stamped part.

[0010] Furthermore, the frame is composed of a base plate, four fixing rods, and a top plate. The four fixing rods are respectively fixedly connected to the four corners of the upper surface of the base plate, and the top plate is fixedly connected between the tops of the four fixing rods.

[0011] Furthermore, the clamping assembly includes two fixed frames fixedly connected to the upper surface of the placement platform, an electric push rod fixedly connected to the inner side of the fixed frames, a clamping block fixedly connected to the movable end of the electric push rod, and rubber pads fixedly connected to the opposite sidewalls of the two clamping blocks respectively.

[0012] Furthermore, the two fixing brackets are respectively arranged on the left side of the upper surface of the placement platform and the right side of the upper surface, and the two fixing brackets are located on the left and right sides of the grid plate, respectively.

[0013] Furthermore, the bottom of the mounting frame is provided with a sliding opening that matches the connecting block, and one end of the back of the threaded rod passes through the front of the mounting frame and the threaded hole of the threaded displacement block in sequence, and is rotatably connected to the inner rear side wall of the mounting frame.

[0014] Furthermore, a waste receiving box is placed on the inner bottom wall of the frame, and support rods are fixedly connected to the four corners of the inner bottom wall of the waste receiving box, with the tops of the four support rods contacting the bottom of the grid plate.

[0015] Furthermore, the left and right side walls of the placement platform are provided with sliding grooves, and the installation port is located between the two sliding grooves. Both sliding grooves are connected to the installation port. Positioning rods are slidably connected to the inner side of the two sliding grooves. Handles are fixedly connected to the opposite ends of the two positioning rods. Positioning holes that are compatible with the positioning rods are provided on the left and right side walls of the grid plate.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a stamping device for aluminum profile production, which has the following advantages:

[0018] This stamping device for aluminum profile production achieves precise control of the stamping process through a displacement structure and clamping components. This not only significantly improves production efficiency but also ensures the dimensional accuracy and surface quality of the stamped parts, meeting the aluminum profile manufacturing industry's demand for high-quality products. In addition, the grid plate design and scrap receiving box configuration allow scrap to fall easily and be collected centrally, effectively solving the problems of scrap scattering and difficult cleaning in traditional stamping equipment. Furthermore, the grid plate disassembly and replacement process is simple and quick, reducing the difficulty and cost of maintenance and upkeep. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a perspective view of the base plate, fixing rod, and top plate in the structure of this utility model;

[0021] Figure 3This is a perspective view of the support block and the placement platform in the structure of this utility model;

[0022] Figure 4 This is a front view of the present utility model.

[0023] In the diagram: 1. Frame; 101. Base plate; 102. Fixing rod; 103. Top plate; 2. Support block; 3. Placement platform; 4. Mesh plate; 5. Mounting frame; 6. Servo motor; 7. Threaded rod; 8. Threaded displacement block; 9. Connecting block; 10. Hydraulic rod; 11. Punching head; 12. Fixing frame; 13. Electric push rod; 14. Clamping block; 15. Rubber pad; 16. Scrap receiving box; 17. Support rod; 18. Positioning rod; 19. Handle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 4 A stamping device for producing aluminum profiles includes a frame 1, two support blocks 2 fixedly connected to the inner bottom wall of the frame 1, and a placement platform 3 fixedly connected between the upper surfaces of the two support blocks 2. The placement platform 3 has an installation opening on its inner side, and a grid plate 4 is installed on the inner side of the installation opening. The inner top wall of the frame 1 is provided with a displacement structure for driving the stamping equipment to move back and forth.

[0026] like Figure 1 As shown, the displacement structure includes a mounting frame 5 fixedly connected to the top wall of the inner frame 1, a servo motor 6 fixedly connected to the front of the mounting frame 5, a threaded rod 7 fixedly connected to the output shaft of the servo motor 6, a threaded displacement block 8 threadedly connected to the outside of the threaded rod 7, a connecting block 9 fixedly connected to the bottom of the threaded displacement block 8, a hydraulic rod 10 fixedly connected to the bottom of the connecting block 9, and a punch head 11 fixedly connected to the bottom end of the piston rod of the hydraulic rod 10.

[0027] The upper surface of the placement table 3 is provided with a clamping assembly for clamping the stamped part.

[0028] It should be noted that the frame 1 is composed of a base plate 101, four fixing rods 102 and a top plate 103. The four fixing rods 102 are fixedly connected to the four corners of the upper surface of the base plate 101, and the top plate 103 is fixedly connected to the tops of the four fixing rods 102.

[0029] The clamping assembly includes two fixed frames 12 fixedly connected to the upper surface of the placement platform 3, an electric push rod 13 fixedly connected to the inner side of the fixed frame 12, a clamping block 14 fixedly connected to the movable end of the electric push rod 13, and rubber pads 15 fixedly connected to the opposite side walls of the two clamping blocks 14 respectively.

[0030] Two fixing brackets 12 are respectively arranged on the left side and the right side of the upper surface of the placement platform 3, and the two fixing brackets 12 are located to the left and right of the grid plate 4 respectively.

[0031] The bottom of the mounting frame 5 has a sliding opening that matches the connecting block 9. One end of the threaded rod 7 passes through the front of the mounting frame 5 and the threaded hole of the threaded displacement block 8 in sequence, and is rotatably connected to the inner rear side wall of the mounting frame 5.

[0032] A waste receiving box 16 is placed on the inner bottom wall of the frame 1. Support rods 17 are fixedly connected to the four corners of the inner bottom wall of the waste receiving box 16. The tops of the four support rods 17 are in contact with the bottom of the grid plate 4.

[0033] The left and right side walls of the placement platform 3 are provided with sliding grooves, and the installation port is located between the two sliding grooves. Both sliding grooves are connected to the installation port. The inner side of the two sliding grooves is slidably connected with positioning rods 18. The opposite ends of the two positioning rods 18 are fixedly connected with handles 19. The left and right side walls of the grid plate 4 are provided with positioning holes that are compatible with the positioning rods 18.

[0034] The working principle of the above embodiments is as follows:

[0035] When the servo motor 6 starts, it drives the threaded rod 7 to rotate. The outer thread of the threaded rod 7 is connected to the threaded displacement block 8. Therefore, the rotation of the threaded rod 7 will drive the threaded displacement block 8 to move back and forth along the axial direction. The threaded displacement block 8 will then drive the connecting block 9 to move linearly in the back and forth direction within the sliding opening of the mounting frame 5. The hydraulic rod 10 is fixedly connected to the bottom of the connecting block 9. The bottom end of the piston rod of the hydraulic rod 10 is fixedly connected to the punch head 11. Therefore, when the connecting block 9 moves, it will drive the entire hydraulic rod 10 and the punch head 11 to move synchronously, thereby realizing the back and forth movement of the stamping equipment.

[0036] When it is necessary to clamp the stamped part, the electric push rod 13 is activated, and its movable end pushes the clamping block 14 closer to the stamped part. A rubber pad 15 is fixed on the opposite side wall of the clamping block 14 to increase the friction during clamping and protect the surface of the stamped part from damage. By adjusting the extension and retraction of the electric push rod 13, stable clamping of stamped parts of different sizes can be achieved.

[0037] The grid plate 4 is installed in the inner mounting opening of the placement platform 3 to support the stamping parts and allow the waste to fall into the waste receiving box 16 below through the grid holes. The waste receiving box 16 is placed on the inner bottom wall of the frame 1, and support rods 17 are fixedly connected to the four corners of its inner bottom wall. The top of the support rods 17 contacts the bottom of the grid plate 4 to provide additional support.

[0038] When it is necessary to clean or replace the grid plate 4, simply hold the handle 19 and pull it outwards to make the positioning rod 18 disengage from the positioning hole and the slide groove in sequence. Then, disconnect the grid plate 4 from the installation port. After cleaning, put the grid plate 4 back into the installation port and fix it with the positioning rod 18 and the positioning hole.

[0039] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0040] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping device for producing aluminum profiles, comprising a frame (1), two support blocks (2) fixedly connected to the inner bottom wall of the frame (1), and a placement platform (3) fixedly connected between the upper surfaces of the two support blocks (2), characterized in that: The inner side of the placement platform (3) is provided with an installation port, and a grid plate (4) is installed on the inner side of the installation port. The inner top wall of the frame (1) is provided with a displacement structure for driving the stamping equipment to move back and forth. The displacement structure includes a mounting frame (5) fixedly connected to the inner top wall of the frame (1), a servo motor (6) fixedly connected to the front of the mounting frame (5), a threaded rod (7) fixedly connected to the output shaft of the servo motor (6), a threaded displacement block (8) threadedly connected to the outside of the threaded rod (7), a connecting block (9) fixedly connected to the bottom of the threaded displacement block (8), a hydraulic rod (10) fixedly connected to the bottom of the connecting block (9), and a punch head (11) fixedly connected to the bottom of the piston rod of the hydraulic rod (10). The upper surface of the placement platform (3) is provided with a clamping assembly for clamping the stamped part.

2. The stamping device for aluminum profile production according to claim 1, characterized in that: The frame (1) is composed of a base plate (101), four fixing rods (102) and a top plate (103). The four fixing rods (102) are fixedly connected to the four corners of the upper surface of the base plate (101), and the top plate (103) is fixedly connected between the tops of the four fixing rods (102).

3. The stamping device for aluminum profile production according to claim 1, characterized in that: The clamping assembly includes two fixed frames (12) fixedly connected to the upper surface of the placement platform (3), an electric push rod (13) fixedly connected to the inner side of the fixed frame (12), a clamping block (14) fixedly connected to the movable end of the electric push rod (13), and rubber pads (15) fixedly connected to the opposite sidewalls of the two clamping blocks (14).

4. The stamping device for aluminum profile production according to claim 3, characterized in that: The two fixing brackets (12) are respectively arranged on the left side and the right side of the upper surface of the placement platform (3), and the two fixing brackets (12) are respectively located on the left and right sides of the grid plate (4).

5. The stamping device for aluminum profile production according to claim 1, characterized in that: The bottom of the mounting frame (5) is provided with a sliding opening that is compatible with the connecting block (9). One end of the back of the threaded rod (7) passes through the front of the mounting frame (5) and the threaded hole of the threaded displacement block (8) in sequence and is rotatably connected to the inner rear side wall of the mounting frame (5).

6. The stamping device for aluminum profile production according to claim 1, characterized in that: The inner bottom wall of the frame (1) is provided with a waste receiving box (16), and the four corners of the inner bottom wall of the waste receiving box (16) are respectively fixedly connected with support rods (17), and the tops of the four support rods (17) are in contact with the bottom of the grid plate (4).

7. The stamping device for aluminum profile production according to claim 1, characterized in that: The left and right side walls of the placement platform (3) are provided with sliding grooves, and the installation port is located between the two sliding grooves. Both sliding grooves are connected to the installation port. The inner side of the two sliding grooves is slidably connected with positioning rods (18). The opposite ends of the two positioning rods (18) are fixedly connected with handles (19). The left and right side walls of the grid plate (4) are provided with positioning holes that are compatible with the positioning rods (18).

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