Rolling forming continuous machining die
By setting up multi-station components within the mold, continuous processing of the printer shaft is achieved, solving the problems of high cost and low efficiency under the roller method, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423260376.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, the production of parts such as printer shafts using rollers has high processing costs and low production efficiency.
Design a mold for continuous rolling forming. By setting components such as punching holes, grooving, deburring, forming, bending and cutting inside the mold, continuous feeding and multi-station step-by-step processing can be realized, thereby improving production efficiency.
It enables automated continuous processing, improves processing efficiency, reduces production costs, and ensures processing accuracy and product quality.
Smart Images
Figure CN223616590U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of stamping die technology, specifically relating to a die for continuous rolling forming. Background Technology
[0002] For parts like printer shafts, current technology generally uses rollers for production. However, this roller method has drawbacks compared to stamping, including higher processing costs and lower production efficiency. Stamping is a pressure processing method that uses a die mounted on a press at room temperature to apply pressure to material, causing it to separate or plastically deform, thereby obtaining the desired part. If the stamping dies used in stamping can be designed as progressive dies, production efficiency can be significantly improved, and processing costs can be reduced. Utility Model Content
[0003] The purpose of this utility model is to address the above-mentioned problems by providing a mold for continuous rolling and forming. By setting up components such as drilling, forming, rolling, shaping, and finished product cutting in a single mold, continuous feeding and continuous batch processing can be achieved, thereby improving production efficiency and reducing processing costs.
[0004] This utility model is achieved through the following technical solution:
[0005] A mold for continuous rolling forming includes an upper mold and a lower mold, characterized in that: the upper mold and the lower mold are sequentially provided with a punching hole assembly, a grooving assembly, a deburring assembly, a first forming assembly, a second forming assembly, a third forming assembly, an upper bending assembly, a first rounding assembly, a second rounding assembly, a lower bending assembly, and a cutting assembly along the feeding direction of the material plate of the workpiece; the punching hole assembly punches equidistantly distributed edge holes on both sides of the material plate along the feeding direction; the grooving assembly cuts strip-shaped grooves perpendicular to the feeding direction and edge grooves at both ends of the strip-shaped grooves on the material plate, and the sheet material between adjacent strip-shaped grooves is a workpiece segment to be formed into a workpiece; the deburring assembly cuts the strip-shaped grooves into the material plate... The burrs on both sides of the workpiece segment are removed; the first forming component, the second forming component, and the third forming component sequentially extrude the workpiece segment upwards to form an arc surface with increasing curvature; the upper bending component bends the arc-shaped workpiece segment upwards by 90 degrees, with the arc opening of the workpiece segment facing the discharge direction, and the workpiece segments are connected by connecting pieces at the edge grooves; the first rounding component initially presses the arc-shaped workpiece segment into a circular workpiece; the second rounding component presses the workpiece into a circle again; the lower bending component bends the entire workpiece downwards, and the connecting pieces between the workpiece segments return to the horizontal position; the cutting component cuts off the connecting pieces between the workpiece segments, and the workpiece is cut off and discharged.
[0006] Furthermore, the connection point between the workpiece segment and the connecting piece at the edge groove is located at the middle of both ends of the workpiece segment.
[0007] Furthermore, one end of the lower mold discharge is provided with an inclined surface that guides the workpiece downwards to the outside of the mold.
[0008] Furthermore, the first rounding component and the second rounding component each include two punches in the vertical position direction.
[0009] Furthermore, at least two upper bending components are provided, and the bending angles are progressively increased.
[0010] The beneficial effects of this utility model are as follows: The mold for continuous rolling and forming of this utility model is equipped with a punching hole assembly, a grooving assembly, a deburring assembly, a forming assembly, an upper bending assembly, a rounding assembly, a lower bending assembly, and a cutting assembly within a single mold. This enables continuous feeding and multi-station progressive processing of workpieces, achieving automatic continuous processing, improving processing efficiency, and reducing production costs. The segmented and progressively transitioning processing assembly during continuous processing ensures processing accuracy and product quality. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of the mold of this utility model.
[0012] Figure 2 This is a top view of the workpiece gradually taking shape during continuous processing of the mold according to this utility model.
[0013] Figure 3 This is a side view of the workpiece gradually taking shape during continuous processing using the mold of this utility model.
[0014] In the diagram, 1 is the upper die, 2 is the lower die, 3 is the punching hole assembly, 4 is the grooving assembly, 5 is the deburring assembly, 6 is the first forming assembly, 7 is the second forming assembly, 8 is the third forming assembly, 9 is the upper bending assembly, 10 is the first rounding assembly, 11 is the second rounding assembly, 12 is the lower bending assembly, 13 is the cutting assembly, and 14 is the workpiece. Detailed Implementation
[0015] The present invention will be further illustrated below with reference to specific examples and accompanying drawings.
[0016] like Figures 1-3As shown, a mold for continuous rolling forming includes an upper mold 1 and a lower mold 2. The upper mold 1 and lower mold 2 are sequentially provided with a punching hole assembly 3, a grooving assembly 4, a deburring assembly 5, a first forming assembly 6, a second forming assembly 7, a third forming assembly 8, an upper bending assembly 9, a first rounding assembly 10, a second rounding assembly 11, a lower bending assembly 12, and a cutting assembly 13 along the feeding direction of the material plate. The punching hole assembly 3 punches equidistantly distributed edge holes on both sides of the material plate along the feeding direction. The grooving assembly 4 cuts strip-shaped grooves perpendicular to the feeding direction and edge grooves at both ends of the strip-shaped grooves on the material plate. The sheet material between adjacent strip-shaped grooves forms a workpiece segment to be formed into a workpiece 14. The deburring assembly 5... The burrs on both sides of the workpiece segment are removed; the first forming component 6, the second forming component 7, and the third forming component 8 sequentially extrude the workpiece segment upwards to form an arc surface with increasing curvature; the upper bending component 9 bends the arc-shaped workpiece segment upwards by 90 degrees, with the arc opening of the workpiece segment facing the discharge direction, and the workpiece segments are connected by connecting pieces at the edge groove; the first rounding component 10 initially presses the arc-shaped workpiece segment into a circular workpiece 14; the second rounding component 11 presses the workpiece 14 into a circle again; the lower bending component 12 bends the workpiece 14 downwards as a whole, and the connecting pieces between the workpiece segments return to the horizontal position; the cutting component 13 cuts the connecting pieces between the workpiece segments, and the workpiece 14 is cut off and discharged.
[0017] The connection point between the workpiece segment and the connecting piece at the side groove is located in the middle of both ends of the workpiece segment.
[0018] The lower mold 2 has a sloping surface at one end for discharging the workpiece 14 downwards to the outside of the mold.
[0019] The first rounding component 10 and the second rounding component 11 each include two punches in the vertical position direction.
[0020] Multiple upper bending components 9 are provided, and the bending angle is gradually increased.
[0021] This utility model discloses a mold for continuous rolling and forming, such as for continuous processing of printer shafts. Within a single mold, between the upper mold 1 and the lower mold 2, along the processing feed direction, are sequentially arranged a punching hole assembly 3, a grooving assembly 4, a deburring assembly 5, a first forming assembly 6, a second forming assembly 7, a third forming assembly 8, an upper bending assembly 9, a first rounding assembly 10, a second rounding assembly 11, a lower bending assembly 12, and a cutting assembly 13. Figure 2 and Figure 3At station A, the punching hole assembly 3 punches out circular edge holes. At station B, the grooving assembly 4 cuts out strip grooves to form workpiece segments (one workpiece segment, after being rolled into a circle, forms a printer shaft). At station C, the grooving assembly 4 cuts out edge grooves. At station D, the deburring assembly 5 removes burrs from the strip grooves. At station E, the first forming assembly 6 bends the workpiece segment upwards. At station F, the second forming assembly 7 increases the curvature of the workpiece segment and bends it upwards again. At stations G, H, and I, the upper bending assembly 9 gradually bends the workpiece segment upwards, ultimately bending it 90 degrees, resulting in a curved surface processed at station F. The rotation direction is such that the arc-shaped opening faces the discharge direction. Changing the orientation of the arc-shaped opening facilitates the subsequent rolling operation. Because the upper die 1 and the lower die 2 move relative to each other, station J uses the first rounding component 10 to initially roll the workpiece segment. Station K uses the second rounding component 11 to roll the workpiece segment again. Stations L, M, and N use the lower bending component 12 to gradually restore the bending completed by the upper bending component 9 before the rolling operation to the original bending state. Station O uses the shaping component to shape the workpiece, facilitating accurate cutting and unloading later. Station P uses the cutting component 13 to cut and separate the workpiece 14 from the material plate. Station Q completes the unloading of workpiece 14. The entire processing process is completed automatically and continuously, with high processing efficiency.
[0022] The above embodiments are merely preferred embodiments of the present utility model and are only used to explain the present utility model, not to limit the present utility model. Any changes, substitutions, combinations, simplifications, modifications, etc., made by those skilled in the art without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.
Claims
1. A mold for continuous rolling forming, comprising an upper mold and a lower mold, characterized in that: The upper and lower dies are sequentially equipped with a punching hole assembly, a grooving assembly, a deburring assembly, a first forming assembly, a second forming assembly, a third forming assembly, an upper bending assembly, a first rounding assembly, a second rounding assembly, a lower bending assembly, and a cutting assembly along the feeding direction of the workpiece material plate. The punching hole assembly punches equidistantly distributed edge holes on both sides of the material plate along the feeding direction. The grooving assembly cuts strip-shaped grooves perpendicular to the feeding direction and edge grooves at both ends of the strip-shaped grooves on the material plate. The sheet material between adjacent strip-shaped grooves forms a workpiece segment. The deburring assembly removes burrs from both sides of the workpiece segment. The first forming component, the second forming component, and the third forming component sequentially extrude the workpiece segments upwards to form increasingly curved surfaces. The upper bending component bends the curved workpiece segments upwards by 90 degrees, with the openings of the curved surfaces facing the discharge direction. The workpiece segments are connected by connecting pieces at the edge grooves. The first rounding component initially presses the curved workpiece segments into circular shapes. The second rounding component further rounds the workpiece. The lower bending component bends the entire workpiece downwards, and the connecting pieces between the workpiece segments return to a horizontal position. The cutting component cuts off the connecting pieces between the workpiece segments, and the workpiece is cut off and discharged.
2. The mold for continuous rolling forming according to claim 1, characterized in that: The connection point between the workpiece segment and the connecting piece at the side groove is located in the middle of both ends of the workpiece segment.
3. The mold for continuous rolling forming according to claim 1, characterized in that: The lower mold discharge end is provided with an inclined surface that guides the workpiece downwards to the outside of the mold.
4. The mold for continuous rolling forming according to claim 1, characterized in that: The first rounding component and the second rounding component each include two punches in the vertical position direction.
5. The mold for continuous rolling forming according to claim 1, characterized in that: The upper bending component is provided in at least two parts, and the bending angle is gradually increased.