Crankshaft signal panel stamping high-precision guide device
By combining the base, guide column, top plate, lifting frame, positioning column and positioning groove, the problems of easy bending of guide column and insufficient mold stability of traditional crankshaft signal disc stamping guide device are solved, and high-precision and stable mold closing effect is achieved.
Patent Information
- Application Number
- CN202423298965.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional crankshaft signal disc stamping guide devices lack support at the upper end of the guide column, making them prone to bending or deformation. Furthermore, the guiding method is limited, making it difficult to ensure the overall stability of the die during the stamping process. This is especially true when dealing with large or complex shapes, which can easily lead to die misalignment and deformation.
The system adopts a combination structure of base, guide column, top plate, lifting frame, positioning column and positioning groove, which is fixed to the mold with bolts. Combined with the shock absorption plate and spring buffer design, it ensures the mold closing accuracy and stability, prevents the guide column from bending, and avoids mold misalignment through the cooperation of positioning groove and positioning column.
It improves the closing accuracy and stability of the crankshaft signal disc stamping die, avoids guide column bending and severe die collision, and enhances the overall guiding effect of the die.
Smart Images
Figure CN223616609U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of crankshaft signal disc manufacturing technology, and in particular relates to a high-precision guide device for crankshaft signal disc stamping. Background Technology
[0002] The crankshaft signal disc, as one of the core components of the automotive engine control system, is precisely mounted on the engine crankshaft and bears the crucial responsibility of providing crankshaft speed and position information. This information is essential for formulating control strategies such as fuel injection and ignition timing. In the manufacturing process of the crankshaft signal disc, the stamping stage is particularly critical. It not only shapes the final form of the signal disc but also directly affects its dimensional accuracy, shape stability, and surface quality, thus profoundly influencing the overall performance and reliability of the engine.
[0003] In the stamping process of crankshaft signal discs, the guiding device plays a crucial role in ensuring the accuracy and stability of the mold closing. Traditional guiding devices mainly consist of guide posts and guide sleeves. The guide posts are firmly fixed to the lower mold, while the guide sleeves are installed in the upper mold. These two parts, through precise sliding contact, jointly guide the rising and falling movements of the mold, ensuring a smooth and accurate stamping process.
[0004] However, in practical applications, traditional crankshaft signal disc stamping guide devices have gradually revealed a series of defects that cannot be ignored:
[0005] First, in traditional designs, the upper part of the guide post is often suspended in the air, lacking effective support and protection. This design makes the guide post prone to bending or deformation when faced with impacts or wear after long-term use, which in turn seriously affects the mold's closing accuracy and stability, reducing the quality of the stamped parts.
[0006] Secondly, traditional guiding devices mainly rely on guide pillars to guide the edges of the mold, but they are inadequate for guiding the center of the mold. This limited guiding method makes it difficult to ensure the overall stability of the mold during the stamping process, especially when dealing with large or complex-shaped crankshaft signal discs, which may lead to problems such as mold misalignment and deformation.
[0007] Therefore, it is essential to invent a high-precision guide device for crankshaft signal disc stamping. Utility Model Content
[0008] The purpose of this invention is to provide a high-precision guide device for crankshaft signal disc stamping, thereby solving the problems mentioned in the background art.
[0009] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0010] This utility model relates to a high-precision guiding device for crankshaft signal disc stamping, comprising a base, guide columns, a top plate, a lifting frame, positioning columns, and positioning grooves. The base is fixed to the outer side of the lower die of the crankshaft signal disc stamping mold by bolts. Several guide columns are fixed to the upper end of the base by bolts, and the top plate is fixed to the upper end of the guide columns by bolts. A lifting frame is provided between the base and the top plate, wherein the lifting frame is slidably connected to the guide columns, and the lifting frame is fixed to the outer side of the upper die of the crankshaft signal disc stamping mold by bolts. Several positioning columns are fixed to the lower side of the lifting frame by bolts. Positioning grooves corresponding to the positioning columns are formed on the upper side of the base.
[0011] Furthermore, damping plates are slidably installed inside the positioning grooves, and springs are fixed between the lower side of the damping plates and the bottom of the positioning grooves. This arrangement can prevent violent collisions between the upper and lower molds when the crankshaft signal disc stamping mold is closed.
[0012] Furthermore, the lower end of the positioning post and the opening of the positioning groove are both provided with corresponding chamfers, which allows the positioning post to be smoothly inserted into the corresponding positioning groove.
[0013] Furthermore, the top plate includes a frame, a cross, a sliding column, and a mounting plate. The frame is fixed to the upper end of the guide column by bolts, and the cross is fixed inside the frame by welding. The sliding column slides through the center of the cross, and the mounting plate is fixed to the lower end of the sliding column by bolts. The mounting plate is fixed to the upper side of the upper mold of the crankshaft signal disc stamping die by bolts. This arrangement can prevent the guide column from bending and improve the mold closing accuracy of the crankshaft signal disc stamping die.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The top plate of this utility model has the following advantages: when in use, the frame can connect the upper ends of the guide columns together, thereby preventing the guide columns from bending. Secondly, the cross can strengthen the structural strength of the frame. In addition, when the upper mold of the crankshaft signal disk stamping die is raised or lowered, it can drive the sliding column to slide on the cross accordingly, thereby improving the mold closing accuracy of the crankshaft signal disk stamping die.
[0016] 2. This utility model, through the cooperation of the positioning pin and the positioning groove, can prevent misalignment between the upper and lower molds when the crankshaft signal disc stamping mold is closed. Secondly, through the cooperation of the damping plate and the spring, the movement of the positioning pin inside the positioning groove can be buffered, thereby avoiding violent collisions between the upper and lower molds. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a cross-sectional structural diagram of the base of this utility model.
[0020] Figure 3 This is a structural schematic diagram of the lifting frame and positioning column of this utility model.
[0021] Figure 4 This is a schematic diagram of the top plate of this utility model.
[0022] In the picture:
[0023] 1-Base, 2-Guide column, 3-Top plate, 31-Frame, 32-Cross, 33-Sliding column, 34-Mounting plate, 4-Lifting frame, 5-Positioning column, 6-Positioning groove, 7-Spring, 8-Shock damping plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] Please see Figures 1 to 4As shown, this utility model is a high-precision guiding device for crankshaft signal disc stamping, including a base 1, guide columns 2, a top plate 3, a lifting frame 4, positioning columns 5, and positioning grooves 6. The base 1 is fixed to the outer side of the lower die of the crankshaft signal disc stamping mold by bolts. Several guide columns 2 are fixed to the upper end of the base 1 by bolts, and the top plate 3 is fixed to the upper end of the guide columns 2 by bolts. A lifting frame 4 is provided between the base 1 and the top plate 3, wherein the lifting frame 4 is slidably connected to the guide columns 2, and the lifting frame 4 is fixed to the outer side of the upper die of the crankshaft signal disc stamping mold by bolts. Several positioning columns 5 are fixed to the lower side of the lifting frame 4 by bolts. The upper side of the base 1 is provided with positioning grooves 6 corresponding to the positioning columns 5.
[0027] Specifically, damping plates 8 are slidably installed inside the positioning groove 6. A spring 7 is fixed between the lower side of the damping plate 8 and the bottom of the positioning groove 6. When the positioning post 5 can be slidably inserted into the corresponding positioning groove 6, the movement of the positioning post 5 can be buffered by the cooperation of the damping plate 8 and the spring 7, thereby avoiding violent collision between the upper and lower molds when the crankshaft signal disk stamping mold is closed.
[0028] Specifically, the lower end of the positioning post 5 and the opening of the positioning groove 6 are both provided with corresponding chamfers. With this setting, the positioning post 5 can be smoothly inserted into the corresponding positioning groove 6.
[0029] Specifically, the top plate 3 includes a frame 31, a cross 32, a sliding column 33, and a mounting plate 34. The frame 31 is fixed to the upper end of the guide column 2 by bolts, and the cross 32 is fixed inside the frame 31 by welding. The sliding column 33 slides through the center of the cross 32, and the mounting plate 34 is fixed to the lower end of the sliding column 33 by bolts. The mounting plate 34 is fixed to the upper side of the upper mold of the crankshaft signal disk stamping die by bolts. In use, the frame 31 can connect the upper ends of the guide column 2 together, thereby preventing the guide column 2 from bending. Secondly, the cross 32 can strengthen the structural strength of the frame 31. In addition, when the upper mold of the crankshaft signal disk stamping die is raised or lowered, it can drive the sliding column 33 to slide on the cross 32 accordingly, thereby improving the mold closing accuracy of the crankshaft signal disk stamping die.
[0030] Please see Figure 1-4 As shown, this utility model is a high-precision guiding device for crankshaft signal disk stamping. Its working principle is as follows: When in use, the lifting frame 4 can move with the movement of the upper mold. The guide column 2 and the sliding column 33 can guide the movement of the upper mold. In addition, when the crankshaft signal disk stamping mold is closed, the positioning column 5 and the positioning groove 6 can prevent the upper mold from shifting.
[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-precision guide device for crankshaft signal disc stamping, comprising a base (1), a guide column (2), a top plate (3), a lifting frame (4), a positioning column (5), and a positioning groove (6), characterized in that: The base (1) is fixed on the outer side of the lower mold of the crankshaft signal disk stamping die. Several guide posts (2) are fixed at the upper end of the base (1), and a top plate (3) is fixed at the upper end of the guide posts (2). A lifting frame (4) is provided between the base (1) and the top plate (3). The lifting frame (4) is slidably connected to the guide posts (2), and the lifting frame (4) is fixed on the outer side of the upper mold of the crankshaft signal disk stamping die. Several positioning posts (5) are fixed on the lower side of the lifting frame (4). A positioning groove (6) corresponding to the positioning posts (5) is opened on the upper side of the base (1).
2. The high-precision guide device for crankshaft signal disc stamping as described in claim 1, characterized in that: The positioning groove (6) is equipped with a damping plate (8) which is slidably installed inside. A spring (7) is fixed between the lower side of the damping plate (8) and the bottom of the positioning groove (6).
3. The high-precision guide device for crankshaft signal disc stamping as described in claim 1, characterized in that: The lower end of the positioning post (5) and the opening of the positioning groove (6) are both provided with corresponding chamfers.
4. The high-precision guide device for crankshaft signal disc stamping as described in claim 1, characterized in that: The top plate (3) includes a frame (31), a cross (32), a sliding column (33), and a mounting plate (34). The frame (31) is fixed to the upper end of the guide column (2), and the cross (32) is fixed inside the frame (31). The center of the cross (32) slides through the sliding column (33), and the lower end of the sliding column (33) is fixed with the mounting plate (34). The mounting plate (34) is fixed to the upper side of the upper mold of the crankshaft signal disk stamping die.