Anti-corrosion coating integrated metal processing equipment
By introducing baffles and chip removal systems into metal processing equipment, and using a servo motor to drive a worm gear mechanism to collect spark debris, the problem of chip splattering during forging is solved, thus ensuring environmental cleanliness and ingot quality.
Patent Information
- Application Number
- CN202422527975.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-18
AI Technical Summary
During the forging process, existing integrated anti-corrosion coating metal processing equipment generates sparks and metal shavings that cause pollution to the forging platform and the environment, affecting the quality of the ingot.
A baffle and a chip-sweeping system are used to collect spark debris. A servo motor drives a worm gear mechanism, and a chip collection trough collects the debris, preventing spark debris from splashing onto the forging table and the surrounding ground.
It effectively prevents sparks and debris from splashing, reduces environmental pollution, ensures the quality of ingot processing, and enables centralized collection and treatment of debris.
Smart Images

Figure CN223616686U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal processing technology, and specifically relates to an integrated anti-corrosion coating metal processing equipment. Background Technology
[0002] The anti-corrosion mechanism of anti-corrosion coatings is to form a shielding coating on the metal surface, preventing water and oxygen from contacting the metal surface. For example, nickel-based coatings are alloy systems with nickel as the base material, combined with other metals, non-metals, or hard phase particles. Due to their excellent corrosion resistance, nickel-based coatings can be applied to ultra-large-scale integrated equipment, microelectromechanical systems, in-mold inserts, magnetic heads, internal combustion engine cylinders, watch movements, and oil container coatings. In the processing of these alloy metals, after the alloy ingots from different heat treatments are removed from the furnace, they all require electro-hydraulic hammers to forge the ingots.
[0003] Existing anti-corrosion coating integrated metal processing equipment generates sparks and metal shavings when the hammer comes into contact with the ingot during alloy ingot forging. These sparks fly everywhere with each hammer blow and fall onto the forging platform and the surrounding ground, which not only affects the quality of subsequent forging of the ingot but also pollutes the environment and accumulates metal waste. Utility Model Content
[0004] The purpose of this invention is to provide an integrated anti-corrosion coating metal processing equipment. By using a baffle to block the sparks and debris generated during the processing of alloy ingots, the debris is collected in a chip collection tank, preventing it from splashing onto the forging table and surrounding ground and accumulating as metal waste. This reduces the pollution of the surrounding environment by the debris and avoids the debris affecting the quality of alloy ingot processing.
[0005] The specific technical solution adopted by this utility model is as follows:
[0006] An integrated anti-corrosion coating metal processing equipment includes a hydraulic gantry and a second baffle. A first baffle is detachably connected to one side of the hydraulic gantry and above the second baffle. A forging table is fixedly connected to the center of the second baffle. A hollow column is rotatably connected to the outer wall of the forging table. A toothed groove is fixedly connected to the outer wall of the hollow column. A chip-sweeping table is fixedly connected to the second baffle via a support block. A rotating disk is fixedly connected to one end of the hollow column and above the chip-sweeping table. Chip-sweeping brushes are symmetrically fixedly assembled on the outer wall of the rotating disk. Chip-leakage grooves are opened on both sides of the top of the chip-sweeping table. A transmission chamber is opened inside the chip-sweeping table. Chip-collecting grooves are symmetrically slidably connected inside the second baffle and at the bottom of the chip-sweeping table.
[0007] The hydraulic gantry is configured as two symmetrical ones, one of which has a servo motor fixedly assembled inside one end, and the second baffle is fixedly disposed between the two hydraulic gantry.
[0008] The bottom of the transmission chamber is rotatably connected to a rotating column, and a worm gear is fixedly connected to the outer wall of the rotating column.
[0009] A gear is fixedly connected to the outer wall of the rotating column and above the worm gear, and the gear meshes with the tooth groove.
[0010] One end of the servo motor is connected to a drive shaft, and one end of the drive shaft, located inside the drive chamber, is fixedly connected to a worm gear.
[0011] The worm gear meshes with the worm wheel, and the inner wall of the chip sweeping table has a through groove for the gear to rotate.
[0012] The technical effect achieved by this utility model is as follows: the baffle blocks the sparks and debris generated during the processing of alloy ingots, and collects the debris into the chip collection groove, preventing the sparks and debris from splashing onto the forging table and the surrounding ground and accumulating metal waste, reducing the pollution of the surrounding environment by the debris, and avoiding the debris affecting the processing quality of the alloy ingots. Attached Figure Description
[0013] Figure 1 This is an overall view of the metal processing equipment provided in the embodiments of this utility model;
[0014] Figure 2 This is a structural exploded view of the baffle two provided in an embodiment of this utility model;
[0015] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;
[0016] Figure 4 This is a side view showing the disassembled structure of baffle two provided in an embodiment of this utility model;
[0017] Figure 5 yes Figure 4 A magnified view of a section at point B.
[0018] The attached diagram lists the components represented by each number as follows:
[0019] 1. Hydraulic gantry; 101. Baffle 1; 102. Servo motor; 2. Baffle 2; 201. Chip collection trough; 202. Chip sweeping table; 203. Chip leakage trough; 204. Forging table; 205. Rotary disc; 206. Hollow column; 207. Chip sweeping brush; 208. Transmission chamber; 209. Gear groove; 210. Transmission shaft; 211. Worm gear; 212. Rotating column; 213. Worm wheel; 214. Gear; 215. Through groove; 216. Support block. Detailed Implementation
[0020] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0021] like Figure 1-3 , Figure 5 As shown, an integrated anti-corrosion coating metal processing equipment includes a hydraulic gantry 1 and a second baffle 2. Two hydraulic gantry 1s are arranged symmetrically. A servo motor 102 is fixedly assembled inside one end of one of the hydraulic gantry 1s. The second baffle 2 is fixedly disposed between the two hydraulic gantry 1s. A chip sweeping table 202 is fixedly connected to the second baffle 2 via a support block 216. A transmission chamber 208 is opened inside the chip sweeping table 202. A rotating column 212 is rotatably connected to the bottom of the transmission chamber 208. A worm gear 213 is fixedly connected to the outer wall of the rotating column 212 and above the worm gear 213. The gear 214 is fixedly connected to the outer wall of the rotating column 212 and above the worm gear 213. The gear 214 meshes with the tooth groove 209. One end of the servo motor 102 is connected to the drive shaft 210. One end of the drive shaft 210 and inside the drive chamber 208 is fixedly connected to the worm 211. The worm 211 meshes with the worm gear 213. A through groove 215 for the gear 214 to rotate is opened through the inner wall of the chip sweeping table 202.
[0022] According to the above structure, the servo motor 102 drives the transmission shaft 210 and the worm gear 211 to rotate. The worm gear 211 drives the worm wheel 213, the rotating column 212 and the gear 214 to rotate together. The through groove 215 facilitates the rotation of the gear 214. The support block 216 provides fixed support for the chip sweeping table 202.
[0023] See attached document Figure 1 , Figure 2 , Figure 4 A baffle 101 is detachably connected to one side of the hydraulic gantry 1 and above the baffle 2. A forging table 204 is fixedly connected to the center of the baffle 2. A hollow column 206 is rotatably connected to the outer wall of the forging table 204. A toothed groove 209 is fixedly connected to the outer wall of the hollow column 206. A rotating disk 205 is fixedly connected to one end of the hollow column 206 and above the chip sweeping table 202. A chip sweeping brush 207 is symmetrically fixedly assembled on the outer wall of the rotating disk 205. Chip leakage grooves 203 are opened on both sides of the top of the chip sweeping table 202. A chip collection groove 201 is symmetrically slidably connected inside the baffle 2 and at the bottom of the chip sweeping table 202.
[0024] According to the above structure, the forging table 204 is used to place the alloy ingot. The first baffle 101 deflects the splashed metal chips and sparks, which fall onto the surface of the chip sweeping table 202 or inside the second baffle 2. When the gear 214 rotates, it drives the tooth groove 209 and the hollow column 206 to rotate. The hollow column 206 drives the rotating disk 205 and the chip sweeping brush 207 to rotate. The rotating chip sweeping brush 207 sweeps the chips on the surface of the chip sweeping table 202 through the chip leakage groove 203 into the chip collection groove 201. The chip collection groove 201 is slidably disassembled to remove the metal waste inside for centralized processing. This utility model uses the first baffle 101 to block the sparks and chips generated during the processing of the alloy ingot and collects the chips into the chip collection groove 201, preventing the sparks and chips from splashing onto the forging table 204 and the surrounding ground to accumulate metal waste, reducing the pollution of the surrounding environment by the chips, and avoiding the chips affecting the processing quality of the alloy ingot.
[0025] The working principle of this utility model is as follows: the servo motor 102 drives the transmission shaft 210 and the worm 211 to rotate. The worm 211 drives the worm wheel 213, the rotating column 212 and the gear 214 to rotate together. The through groove 215 facilitates the rotation of the gear 214. The support block 216 provides fixed support for the chip sweeping table 202. The forging table 204 is used to place the alloy ingot. The baffle 101 deflects the splashed metal chips and sparks, which fall onto the surface of the chip sweeping table 202 or inside the baffle 2. When the gear 214 rotates, it drives the tooth groove 209 and the hollow column 206 to rotate. The hollow column 206 drives the rotating disk 205 and the chip sweeping brush 207 to rotate. The chip sweeping brush 207 rotates and sweeps the chips on the surface of the chip sweeping table 202 through the chip leakage groove 203 into the chip collection groove 201. The chip collection groove 201 is slidably disassembled to remove the metal waste inside for centralized processing.
[0026] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. An integrated anti-corrosion coating metal processing equipment, comprising a hydraulic gantry (1) and a second baffle (2), characterized in that: A baffle (101) is detachably connected to one side of the hydraulic gantry (1) and above the baffle (2). A forging table (204) is fixedly connected to the center of the baffle (2). A hollow column (206) is rotatably connected to the outer wall of the forging table (204). A toothed groove (209) is fixedly connected to the outer wall of the hollow column (206). A chip sweeping table (202) is fixedly connected to the baffle (204) via a support block (216). The hollow column (209) is rotatably connected to the chip sweeping table (202). A rotating disk (205) is fixedly connected to one end of the 6) and above the shaving table (202). A shaving brush (207) is symmetrically fixedly assembled on the outer wall of the rotating disk (205). Shaving grooves (203) are provided on both sides of the top of the shaving table (202). A transmission chamber (208) is provided inside the shaving table (202). A shaving collection groove (201) is symmetrically slidably connected inside the baffle (2) and at the bottom of the shaving table (202).
2. The integrated anti-corrosion coating metal processing equipment according to claim 1, characterized in that: The hydraulic gantry (1) is configured as two symmetrical ones, and a servo motor (102) is fixedly assembled inside one end of one of the hydraulic gantry (1), and the baffle (2) is fixedly arranged between the two hydraulic gantry (1).
3. The integrated anti-corrosion coating metal processing equipment according to claim 2, characterized in that: The bottom of the transmission chamber (208) is rotatably connected to a rotating column (212), and a worm gear (213) is fixedly connected to the outer wall of the rotating column (212).
4. The integrated anti-corrosion coating metal processing equipment according to claim 3, characterized in that: A gear (214) is fixedly connected to the outer wall of the rotating column (212) and above the worm gear (213), and the gear (214) meshes with the tooth groove (209).
5. The integrated anti-corrosion coating metal processing equipment according to claim 4, characterized in that: One end of the servo motor (102) is connected to a drive shaft (210), and one end of the drive shaft (210) and located inside the drive chamber (208) is fixedly connected to a worm gear (211).
6. The integrated anti-corrosion coating metal processing equipment according to claim 5, characterized in that: The worm (211) is meshed with the worm wheel (213), and the inner wall of the chip sweeping table (202) is provided with a through groove (215) for the gear (214) to rotate.