Saw blade breaking wire clamp tool

Abstract

The utility model provides a saw blade breaking wire clamp tool which comprises a butt joint assembly, the driving end of the butt joint assembly is connected with a clamping assembly, one side of the clamping assembly is further provided with a feeding assembly, and the feeding assembly is connected with a saw blade assembly in a driving mode. According to the scheme, the cable clamp breaking and dismounting tool based on robot operation is high in operation efficiency, the clamping guide mechanism can provide good butt joint precision, cable clamp cutting is complete, and the dismounting success rate is high.

Description

Technical Field

[0001] This utility model belongs to the field of wire clamp breaking technology, specifically relating to a saw blade tool for breaking wire clamps. Background Technology

[0002] CN209886785U provides a tool for manually dismantling wire clamps, which requires high operational intensity and precise cutting accuracy. CN215267013U provides a tool for manually dismantling piercing wire clamps, which falls under the category of bolt dismantling and suffers from bolt corrosion that prevents dismantling. Furthermore, it requires high precision in manual operation and involves significant labor intensity. Summary of the Invention

[0003] Purpose of the invention: To address the aforementioned prior art, a saw blade wire clamp breaking tool is proposed.

[0004] Technical solution: A saw blade wire clamp breaking tool includes a docking component, a clamping component connected to the driving end of the docking component, and a feeding component on one side of the clamping component, wherein a saw blade component is driven and connected to the feeding component.

[0005] Preferably, the clamping assembly includes a second bevel gear, which meshes with a first bevel gear. The first bevel gear is connected to the drive end of the docking assembly. A transition support is provided on one side of the second bevel gear, which is connected to the end of the docking assembly. A clamping screw is connected to one side of the transition support, and the second bevel gear is connected to the clamping screw. A clamping nut is meshed on the clamping screw. A clamping transverse plate is connected above the clamping nut. Lower jaws are also connected to both sides of the clamping transverse plate. A clamping slider is also connected to the clamping transverse plate. The clamping slider is slidably connected to a clamping guide rail. The clamping guide rail is connected to the lower part of the mounting base plate. The mounting base plate is connected to the upper part of the control compartment. An upper jaw is connected to one end of the mounting base plate. A torque spring is connected to one side of the bottom of the upper jaw via a screwdriver. A clamping block is connected to one side of the torque spring.

[0006] Preferably, the feed assembly includes a traverse motor connected to a traverse motor mounting base, which is connected to the mounting plate. A first reversing bevel gear is connected to the drive end of the traverse motor. The first reversing bevel gear meshes with a second reversing bevel gear. One end of the second reversing bevel gear is fixedly connected to a traverse lead screw. A traverse nut is meshed with the traverse lead screw. A feed bracket is connected to one side of the traverse nut. A moving block is connected below the feed bracket and slidably connected to a guide rail. The guide rail is connected to the mounting bracket. A feed motor is connected to one side of the feed bracket. A first spur gear is connected to the drive end of the feed motor. The first spur gear meshes with a second spur gear. The second spur gear is connected to a feed lead screw. One end of the feed lead screw is connected to one side of the feed bracket. A feed nut is connected to the feed lead screw. A bracket is connected to one side of the feed nut, and the saw blade assembly is connected to the bracket.

[0007] Preferably, the saw blade assembly includes a cutting support frame connected to one side of the bracket, and both sides of the cutting support frame slidably connected to the feed bracket; the saw blade assembly also includes a cutting box connected above the cutting support frame, a cutting motor connected inside the cutting support frame, a connecting cutting pinion gear connected to the drive end of the cutting motor, a cutting gear meshing with the cutting pinion gear, a cutting output shaft connected to the cutting output shaft, the end of the cutting output shaft passing through the cutting box and connected to a disc milling cutter, and a cold-cutting saw blade connected to one side of the disc milling cutter and to the cutting output shaft.

[0008] Beneficial effects: This solution proposes a robotic-based tool for breaking wire clamps, which has high operating efficiency, the clamping and guiding mechanism can provide good docking accuracy, and the wire clamp is cut completely, resulting in a high success rate of disassembly. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0010] Figure 2 This is a schematic diagram of the overall side view structure of this utility model;

[0011] Figure 3 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0012] Figure 4 This is a schematic diagram of the overall front view of the present invention;

[0013] Figure 5 This is a schematic diagram of the position of the wire clamp of this utility model.

[0014] The diagram includes: 1. Docking assembly, 2. Clamping assembly, 3. Feed assembly, 4. Saw blade assembly, 101. Guide positioning plate, 102. Locking rod, 103. Tool plate, 104. Inclined block, 105. Diamond pin, 106. Drive shaft, 107. Transition base, 108. Bearing housing, 109. First bevel gear, 110. First keyless bushing, 201. Adapter support, 202. Second keyless bushing, 203. Second... 204. Bevel gear, 205. Bearing end cover, 206. Clamping screw, 207. Clamping nut, 208. Mounting base plate, 209. Clamping guide rail, 210. Clamping slider, 211. Clamping transverse plate, 212. Lower jaw, 213. Endoscope, 214. Plug screw, 215. Rectangle spring, 216. Clamping block, 301. Transverse motor, 302. Transverse motor mounting base, 303. First reversing bevel gear 304. Second reversing bevel gear; 305. Lateral travel end cover; 306. Lateral travel screw; 307. Lateral travel nut; 308. Feed bracket; 309. Lateral travel cable chain; 310. Cable chain connecting bracket; 311. Feed motor; 312. First spur gear; 313. Second spur gear; 314. Bearing end cover; 315. Feed screw; 316. Feed nut; 317. Nut bracket; 318. Slider; 319. Feed connector Proximity switch, 320, guide rail, 401, cutting support frame, 402, cutting motor, 403, cutting pinion, 404, cutting gear, 405, cutting output shaft, 406, cutting bearing end cover, 407, cutting bearing seat, 408, saw blade guard plate, 409, saw blade pad, 410, disc milling cutter, 411, saw blade pressure plate, 412, cold cutting saw blade, 501, main line, 502, branch line, 503, parallel groove clamp. Detailed Implementation

[0015] The invention will now be further explained with reference to the accompanying drawings.

[0016] A saw blade wire clamping tool includes a docking component 1, a clamping component 2 connected to the driving end of the docking component 1, a feeding component 3 on one side of the clamping component 2, and a saw blade component 4 drivenly connected to the feeding component 3.

[0017] The clamping assembly 2 includes a second bevel gear 203, which meshes with a first bevel gear 109. The first bevel gear 109 is connected to the drive end of the docking assembly 1. A transition support 201 is provided on one side of the second bevel gear 203, which is connected to the end of the docking assembly 1. A clamping screw 205 is connected to one side of the transition support 201, and the second bevel gear 203 is connected to the clamping screw 205. A clamping nut 206 is meshed on the clamping screw 205, and a clamping nut 206 is connected above the clamping nut 206. A clamping transverse plate 210 is connected to the clamping transverse plate 210. Lower clamping jaws 211 are also connected to both sides of the clamping transverse plate 210. A clamping slider 209 is also connected to the clamping transverse plate 210. The clamping slider 209 is slidably connected to the clamping guide rail 208. The clamping guide rail 208 is connected to the lower part of the mounting base plate 207. The mounting base plate 207 is connected to the upper part of the control compartment. An upper clamping jaw 216 is connected to one end of the mounting base plate 207. A torque spring 214 is connected to one side of the bottom of the upper clamping jaw 216 through a screw 213. A clamping block 215 is connected to one side of the torque spring 214.

[0018] The feed assembly 3 includes a transverse motor 301, which is connected to a transverse motor mounting base 302. The transverse motor mounting base 302 is connected to the mounting base 207. A first reversing bevel gear 303 is connected to the drive end of the transverse motor 301. The first reversing bevel gear 303 meshes with a second reversing bevel gear 304. One end of the second reversing bevel gear 304 is fixedly connected to a transverse lead screw 306. A transverse nut 307 is meshed with the transverse lead screw 306. A feed bracket 308 is connected to one side of the transverse nut 307. A moving block is connected below the feed bracket 308. The moving block is slidably connected to the guide rail, which is connected to the mounting bracket 207. A feed motor 311 is connected to one side of the feed bracket 308. The drive end of the feed motor 311 is connected to a first spur gear 312. The first spur gear 312 meshes with a second spur gear 313. The second spur gear 313 is connected to a feed screw 315. One end of the feed screw 315 is connected to one side of the feed bracket 308. A feed nut 316 is connected to the feed screw 315. A bracket 307 is connected to one side of the feed nut 316. The saw blade assembly 4 is connected to the bracket 307.

[0019] The saw blade assembly 4 includes a cutting support frame 401, which is connected to one side of the bracket 307. The two sides of the cutting support frame 401 are slidably connected to the feed bracket 308. The saw blade assembly 4 also includes a cutting box, which is connected above the cutting support frame 401. A cutting motor 402 is connected inside the cutting support frame 401. The drive end of the cutting motor 402 is connected to a connecting cutting pinion gear 403. The cutting pinion gear 403 is meshed with a cutting gear 404. The cutting gear 404 is connected to a cutting output shaft 405. The end of the cutting output shaft 405 passes through the cutting box and is connected to a disc milling cutter 410. A cold-cutting saw blade 412 is also connected to one side of the disc milling cutter 410 and the cutting output shaft 405.

[0020] Operating principle:

[0021] Regarding the docking component 1, which is existing technology, it will not be described in detail here. The docking component 1 includes 101, a guide positioning plate, 102, a locking rod, 103, a tool plate, 104, an inclined block, 105, a diamond pin, 106, a drive shaft, 107, a transition base, 108, a bearing seat, 109, a first bevel gear, and 110, a keyless bushing. The drive shaft 106 is connected to the output end of the external drive and drives the first bevel gear 109 to rotate.

[0022] Regarding clamping assembly 2, it includes an adapter support 201, a second keyless bushing 202, a second bevel gear 203, a bearing end cover 204, a clamping screw 205, a clamping nut 206, a mounting base plate 207, a clamping guide rail 208, a clamping slider 209, a clamping transverse plate 210, a lower jaw 211, an endoscope 212, a plug screw 213, a torque spring 214, a clamping block 215, an upper jaw 216, and a first bevel gear 10. After rotation, the second bevel gear 203, which is engaged with the clamping screw 205, rotates. The clamping screw 205 rotates, engaging the clamping nut 206. A clamping transverse plate 210 is connected above the clamping nut 206. Both ends of the clamping transverse plate 210 are equipped with clamping sliders 209, which are slidably connected to the bottom of the clamping guide rail 208. 8 is connected to the lower part of the mounting base plate 207, which is connected to the upper part of the control compartment (the control compartment is not shown here for the sake of structural clarity). In this way, the clamping nut 206 is actually limited by the clamping transverse plate 210, the clamping slider 209, the clamping guide rail 208, and the mounting base plate 207. Therefore, the clamping nut 206 moves, thereby driving the clamping transverse plate 210 to move. The two ends of the moving clamping transverse plate 210 are connected to the lower jaw 211, which drives the lower jaw 211 to move, while the upper jaw 216 remains fixed. At the same time, the lower jaw 211 is also connected to the torque spring 214, which clamps the branch line 502. The upper main line 501 is clamped by the upper jaw 216 and the lower jaw 211 installed on the mounting base plate 207. The endoscope 212 is installed on the lower jaw 211 to determine whether the wire is pressed into the corresponding V-groove.

[0023] Regarding feed assembly 3, the components include: transverse motor 301, transverse motor mounting base 302, first reversing bevel gear 303, second reversing bevel gear 304, transverse end cover 305, transverse lead screw 306, transverse nut 307, feed bracket 308, transverse cable chain 309, cable chain connecting bracket 310, feed motor 311, first spur gear 312, second spur gear 313, feed end cover 314, feed lead screw 315, feed nut 316, and feed end cover. 317, feed end cover 318, feed proximity switch 319, feed proximity switch 320, traverse motor mounting base 302 is connected to mounting base plate 207, traverse motor 301 is connected to traverse motor mounting base 302, the drive end of traverse motor 301 is connected to first reversing bevel gear 303, first reversing bevel gear 303 meshes with second reversing bevel gear 304, second reversing bevel gear 304 is connected to traverse lead screw 306, traverse lead screw 306... One end bearing is connected to the transverse end cover 305, and the other end bearing is connected to the upper jaw 216 on the other side. A transverse nut 307 is provided on the transverse lead screw 306, and a feed bracket 308 is connected to one side of the transverse nut 307. The bottom of the feed bracket 308 is provided with a slider and a slide rail, which is connected to the mounting base plate 207. Thus, the feed bracket 308 moves when the transverse lead screw 306 rotates. The feed bracket 308 is also connected to a feed motor 311. The drive end of the feed motor 311 is connected to the first spur gear 312, which meshes with the second spur gear 313. The second spur gear 313 is connected to one end of the feed screw 315. The feed screw 315 is provided with a feed nut 316. One side of the feed nut 316 is connected to the feed end cover 317. The feed end cover 317 is connected to the saw blade assembly 4. The saw blade assembly 4 moves up and down as the feed motor 311 rotates.

[0024] Regarding the saw blade assembly 4, it includes a cutting support frame 401, a cutting motor 402, a cutting pinion 403, a cutting gear 404, a cutting output shaft 405, a cutting bearing end cover 406, a cutting bearing seat 407, a saw blade guard plate 408, a saw blade pad block 409, a disc milling cutter 410, a saw blade pressure plate 411, a cold-cutting saw blade 412, a main cable 501, a branch cable 502, and a parallel groove clamp 503. The cutting support frame 401 is connected to one side of the feed end cover 317, and both sides are connected to the feed bracket 308 via slider rails. The cutting motor 402 is placed on... Inside the chassis, the chassis is connected above the cutting support frame 401. Its drive end passes through the cutting support frame 401 and connects to a small cutting gear 403. The small cutting gear 403 meshes with a vertical large cutting gear 404. The large cutting gear 404 is connected to the end of the cutting output shaft 405. The cutting output shaft 405 is connected to the cutting support frame 401 via a cutting bearing seat 407, and its end is connected to a disc milling cutter 410. A cold-cutting saw blade 412 is also connected to the shaft. The rotation of the cutting motor 402 drives the cold-cutting saw blade 412 to rotate and cut the parallel groove clamp 503. 408 prevents aluminum chips from splashing, 409 acts as a saw blade pad, and 411 locks the saw blade to the motor shaft.

[0025] It is worth noting that although the disc milling cutter 410 and the cold-cutting saw blade 412 cut simultaneously, they cut at different positions and serve different purposes: the disc milling cutter 410 is used to cut the plastic shell of the wire clamp, while the cold-cutting saw blade 412 is used to cut the wire clamp itself. An offset cutting method is also used to prevent damage to the main cable.

[0026] If the 410 disc milling cutter is not used, and only the wire clamp is cut, the plastic shell covering the wire clamp will not fall off. After both the plastic shell and the wire clamp are cut, the wire clamp will automatically fall off. The main cable can be shaken to dislodge any remaining wire clamp components.

[0027] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A saw blade wire clamp breaking tool, characterized in that, It includes a docking component (1), the driving end of which is connected to a clamping component (2), and a feeding component (3) is provided on one side of the clamping component (2), and a saw blade component (4) is driven and connected to the feeding component (3).

2. The saw blade wire clamping tool as described in claim 1, characterized in that, The clamping assembly (2) includes a second bevel gear (203), which meshes with a first bevel gear (109). The first bevel gear (109) is connected to the drive end of the docking assembly (1). A transition support (201) is provided on one side of the second bevel gear (203), which is connected to the end of the docking assembly (1). A clamping screw (205) is connected to one side of the transition support (201), and the second bevel gear (203) is connected to the clamping screw (205). A clamping nut (206) meshes with the clamping screw (205), and the clamping nut (206) is connected above the clamping nut (206). A clamping transverse plate (210) is connected to the clamping transverse plate (210), and lower jaws (211) are connected to both sides of the clamping transverse plate (210). A clamping slider (209) is also connected to the clamping transverse plate (210). The clamping slider (209) is slidably connected to the clamping guide rail (208). The clamping guide rail (208) is connected to the bottom of the mounting base plate (207). The mounting base plate (207) is connected to the top of the control compartment. An upper jaw (216) is connected to one end of the mounting base plate (207). A rectangular spring (214) is connected to one side of the bottom of the upper jaw (216) through a screw (213). A clamping block (215) is connected to one side of the rectangular spring (214).

3. A saw blade wire clamping tool as described in claim 2, characterized in that, The feed assembly (3) includes a transverse motor (301), which is connected to a transverse motor mounting base (302). The transverse motor mounting base (302) is connected to the mounting base plate (207). A first reversing bevel gear (303) is connected to the drive end of the transverse motor (301). The first reversing bevel gear (303) meshes with a second reversing bevel gear (304). One end of the second reversing bevel gear (304) is fixedly connected to a transverse lead screw (306). A transverse nut (307) meshes with the transverse lead screw (306). A feed bracket (308) is connected to one side of the transverse nut (307). A moving block is connected below the feed bracket (308). The moving block is slidably connected to the guide rail, which is connected to the mounting base plate (207). A feed motor (311) is connected to one side of the feed bracket (308). The drive end of the feed motor (311) is connected to a first spur gear (312). The first spur gear (312) meshes with a second spur gear (313). The second spur gear (313) is connected to a feed screw (315). One end of the feed screw (315) is connected to one side of the feed bracket (308). A feed nut (316) is connected to the feed screw (315). A nut bracket (317) is connected to one side of the feed nut (316). The saw blade assembly (4) is connected to the nut bracket (317).

4. A saw blade wire clamping tool as described in claim 3, characterized in that, The saw blade assembly (4) includes a cutting support frame (401), which is connected to one side of the nut bracket (317). The two sides of the cutting support frame (401) are slidably connected to the feed bracket (308). The saw blade assembly (4) also includes a cutting box, which is connected above the cutting support frame (401). A cutting motor (402) is connected inside the cutting support frame (401). The driving end of the cutting motor (402) is connected to a connecting cutting pinion (403). The cutting pinion (403) is meshed with a cutting gear (404). The cutting gear (404) is connected to a cutting output shaft (405). The end of the cutting output shaft (405) passes through the cutting box and is connected to a disc milling cutter (410). A cold-cutting saw blade (412) is also connected to one side of the disc milling cutter (410) and the cutting output shaft (405).

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