Aluminum alloy profile cutting machine
By designing the clamping and cleaning mechanism of the aluminum alloy profile cutting machine, the safety hazards of manual clamping and cleaning required by workers in the existing technology have been solved, realizing automatic clamping and cleaning, and improving safety and work efficiency.
Patent Information
- Application Number
- CN202423036234.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing aluminum alloy profile cutting machines require workers to hold the profile down by hand during cutting, which poses a significant safety hazard.
An aluminum alloy profile cutting machine was designed, which includes a clamping mechanism and a cleaning mechanism. The clamping mechanism clamps the profile through a clamping plate and a transmission roller, and the cleaning mechanism automatically cleans up the debris through a cutting table and a scraper, reducing manual operation.
By designing the clamping and cleaning mechanisms, the problem of existing automated aluminum alloy profile cutting machines requiring workers to manually hold the profiles during cutting, which poses a significant safety hazard, has been solved. The new technology achieves automatic clamping and cleaning, improving both safety and work efficiency.
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Figure CN223616880U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting tool technology, and in particular to an aluminum alloy profile cutting machine. Background Technology
[0002] Aluminum alloy is an alloy material based on aluminum, made by adding one or more other elements to pure aluminum. The addition of alloying elements can change the physical and chemical properties of aluminum. Aluminum alloys are not only lightweight, but also have good electrical conductivity, corrosion resistance and high strength. The aluminum alloy profile industry refers to various profiles made of aluminum alloys, which are widely used in industrial production and industrial equipment.
[0003] An aluminum alloy profile cutting machine is a device specifically designed for cutting aluminum alloy profiles. It uses a power unit to drive the cutting blade to achieve cutting. The motor provides power, enabling the cutting blade to rotate at high speed. When the aluminum alloy profile is placed on the worktable and close to the rotating blade, the serrations or abrasive on the edge of the blade come into contact with the profile. The powerful cutting force generated by the high-speed rotation of the blade gradually removes the profile material, thereby achieving the cutting purpose.
[0004] During actual cutting, due to the huge impact force during cutting, the cutting machine blade can easily knock the profile away. Therefore, existing aluminum alloy profile cutting machines require workers to hold the profile down with their hands before cutting it. However, this method of operation poses certain safety risks and significant safety hazards to workers when using the cutting machine to cut aluminum alloy profiles. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an aluminum alloy profile cutting machine, which aims to improve the problem that the existing cutting machine requires the worker to hold the profile down by hand before cutting the aluminum alloy profile, which poses a significant safety hazard.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an aluminum alloy profile cutting machine, comprising two side panels, with multiple transmission rollers rotatably connected to adjacent sides of the two side panels, and rubber sleeves fixedly connected to the outer walls of the multiple transmission rollers; a clamping mechanism is provided at the top of the two side panels for clamping the aluminum alloy profiles conveyed by the transmission rollers; and a cleaning mechanism is provided on adjacent sides of the two side panels for collecting and cleaning the debris generated during the cutting of the aluminum alloy profiles, thereby reducing the cleaning burden on the workers.
[0007] The clamping mechanism includes two upright plates, the bottoms of which are fixedly connected to the top of the guardrail. A bidirectional threaded rod is rotatably connected to an adjacent side of the two upright plates. A gear is fixedly connected to the left end of the bidirectional threaded rod. A toothed plate is meshed with the outer wall of the gear. An electric push rod is fixedly connected to the bottom of the toothed plate. Slider blocks are threaded to the left and right sides of the outer wall of the bidirectional threaded rod. A limiting groove is opened inside each of the two sliders. A sleeve is set inside each of the two limiting grooves. Multiple sector blocks are set at the top of each of the two sleeves. A connecting member is rotatably connected to the inward end of each of the multiple sector blocks. A moving rod is rotatably connected to the inward end of each of the multiple connecting members. A connecting rod is fixedly connected to the outer wall of the moving rod. A rotating member is slidably connected to the outer wall of the connecting rod. A rotating rod is fixedly connected to one end of the rotating member. A clamping plate is fixedly connected to the bottom of the sleeve.
[0008] As a further description of the above technical solution:
[0009] The cleaning mechanism includes a cutting table, which is disposed on an adjacent side of two side panels. The inner wall of the cutting table has grooves on both the left and right sides, and scrapers are slidably connected to adjacent sides of the two grooves. Connecting shafts are fixedly connected to both the left and right sides of the cutting table. Guide grooves are provided on both the left and right sides of the bottom of the cutting table, and sliding members are slidably connected inside the two guide grooves. Connecting rods are rotatably connected to the bottom of the two sliding members, and hydraulic rods are fixedly connected to the bottom of the two connecting rods. A stop groove is provided at the bottom of the cutting table, and stop blocks are fixedly connected to adjacent sides of the two side panels.
[0010] As a further description of the above technical solution:
[0011] A truss is fixedly connected to the top of the two railings, and a power component is slidably connected inside the truss. A cutting blade is fixedly connected to the bottom end of the power component.
[0012] As a further description of the above technical solution:
[0013] A fixing plate is fixedly connected to the outer wall of the left-side railing, and the top of the fixing plate is fixedly connected to the bottom of the electric push rod.
[0014] As a further description of the above technical solution:
[0015] Multiple support legs are fixedly connected to the bottom of the two railings, and anti-slip pads are fixedly connected to the bottom of each of the multiple support legs. Support plates are fixedly connected to the outer walls of the multiple support legs.
[0016] As a further description of the above technical solution:
[0017] A collection box is provided on the top of the support plate, and a handle is fixedly connected to the left side of the collection box.
[0018] As a further description of the above technical solution:
[0019] A controller is fixedly connected to the outer wall of the left-side panel. The controller is electrically connected to the power component, the electric push rod, and the cutting table.
[0020] As a further description of the above technical solution:
[0021] The two sliders are symmetrical about the centerline of the bidirectional threaded rod, and the two stop blocks are rotatably connected to adjacent sides of the guardrail.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the rotation of the rotating rod can drive the rotating part to rotate, which in turn drives the connecting rod to move. The connecting rod will drive the moving rod to move. When the moving rod moves down, the angle of the connecting part changes, which in turn pulls the sector block to move, causing the sector block to disengage from the limiting groove. The sleeve can be pulled out from the inside of the limiting groove, thereby completing the disassembly of the clamping plate. When the moving rod moves up, the connecting part drives the sector block to expand outward. The sector block is stuck into the upper part of the limiting groove, preventing the sleeve from disengaging from the limiting groove, thereby completing the installation of the clamping plate.
[0024] 2. In this utility model, the hydraulic rod is pushed upward, which drives the connecting rod to move upward, and then drives the sliding member to move upward. The sliding member rotates upward, and when the cutting table is lifted, it can restrict the movement of the sliding member on the guide groove. Thus, the hydraulic rod is pushed upward, which drives the cutting table to rotate axially about the connecting shaft. The scraper slides downward inside the groove due to gravity, which can scrape off the waste inside the cutting table. Attached Figure Description
[0025] Figure 1 This is a front perspective view of an aluminum alloy profile cutting machine proposed in this utility model;
[0026] Figure 2 This is a rear perspective view of an aluminum alloy profile cutting machine proposed in this utility model;
[0027] Figure 3 This is a cross-sectional view of a clamping plate for an aluminum alloy profile cutting machine according to the present invention.
[0028] Figure 4 This is a schematic diagram of the cutting table of an aluminum alloy profile cutting machine proposed in this utility model;
[0029] Figure 5 This is an exploded view of the sliding component of an aluminum alloy profile cutting machine proposed in this utility model.
[0030] Legend:
[0031] 1. Side panel; 2. Drive roller; 3. Rubber sleeve; 4. Clamping mechanism; 401. Gear; 402. Tooth plate; 403. Electric push rod; 404. Double-threaded rod; 405. Slider; 406. Restricting groove; 407. Sector block; 408. Moving rod; 409. Connecting part; 410. Sleeve; 411. Connecting rod; 412. Rotating part; 413. Rotating rod; 414. Clamping plate; 415. Vertical plate; 5. Truss 801. Frame; 802. Power component; 803. Cutting blade; 804. Cleaning mechanism; 805. Cutting table; 806. Scraper; 807. Slide groove; 808. Connecting shaft; 809. Guide groove; 8000. Stop groove; 801. Stop block; 802. Sliding component; 803. Connecting rod; 810. Hydraulic rod; 9. Fixing plate; 10. Support leg; 11. Anti-slip mat; 12. Collection box; 13. Handle; 14. Controller; 15. Support plate. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of an aluminum alloy profile cutting machine, comprising two side panels 1, with multiple transmission rollers 2 rotatably connected to adjacent sides of the two side panels 1. Rubber sleeves 3 are fixedly connected to the outer walls of each transmission roller 2. The transmission rollers 2 are used to convey aluminum alloy profiles. Through the cooperation of the side panels 1 and the rubber sleeves 3, it is ensured that the aluminum alloy profiles will not slip or easily deviate from their designated path and fall off the transmission rollers 2 during conveying. A clamping mechanism 4 is provided at the top of the two side panels 1 to clamp the aluminum alloy profiles conveyed by the transmission rollers 2. The clamping mechanism 4 includes two upright plates 415, the bottoms of which are fixedly connected to the top of the side panels 1. A bidirectional thread is rotatably connected to adjacent sides of the two upright plates 415. A rod 404, a bidirectional threaded rod, has one end rotatably connected to a vertical plate 415 on one side, but the other end extends to the outer wall of the vertical plate 415 on the other side, and the two are rotatably connected. A gear 401 is fixedly connected to the left end of the bidirectional threaded rod 404, and the end of the bidirectional threaded rod 404 extending out of the vertical plate 415 is fixedly connected to the gear 401. The rotation of the gear 401 drives the bidirectional threaded rod 404 to rotate. A toothed plate 402 is meshed with the outer wall of the gear 401. An electric push rod 403 is fixedly connected to the bottom of the toothed plate 402. Activating the electric push rod 403 causes the toothed plate 402 to move, and the side wall of the toothed plate 402 meshes with the gear 401. Thus, when the toothed plate 402 moves, due to the meshing of the toothed plate 402 and the gear 401... The meshing action between the wheels 401 drives the electric push rod 403 to rotate, indirectly causing the bidirectional threaded rod 404 to rotate. The outer walls of the bidirectional threaded rod 404 are threaded with sliders 405 on both sides. As the bidirectional threaded rod 404 rotates, the sliders 405 move relative to each other. Each slider 405 has a limiting groove 406 inside, and each limiting groove 406 has a sleeve 410 inside. The top of each sleeve 410 has multiple sector-shaped blocks 407. The diameter of the sleeve 410 is the same as the diameter of the lower part of the limiting groove 406. When the sleeve 410 enters the limiting groove 406, the limiting groove 406 guides the sleeve 410. Furthermore, the upper diameter of the limiting groove 406 is larger than its lower diameter. When the sleeve 410 enters the limiting groove 406, the sector blocks 407 will be locked inside the limiting groove 406, completing the relevant fixing function. Each sector block 407 has a connecting member 409 rotatably connected to its inward end. Each connecting member 409 has a moving rod 408 rotatably connected to its inward end. A connecting rod 411 is fixedly connected to the outer wall of the moving rod 408. A rotating member 412 is slidably connected to the outer wall of the connecting rod 411. A rotating rod 413 is fixedly connected to one end of the rotating member 412. A clamping plate 414 is fixedly connected to the bottom of the sleeve 410. The diameter of the sleeve 410 is the same as the diameter of the lower part of the limiting groove 406. When the sleeve 410 enters the limiting groove 406, the limiting groove 406 will guide the sleeve 410.Furthermore, the upper diameter of the limiting groove 406 is larger than its lower diameter. When the sleeve 410 enters the limiting groove 406, the sector block 407 will be locked inside the limiting groove 406, thus completing the relevant fixing function.
[0034] The rotating rod 413 is rotatably connected inside the clamping plate 414. When the rotating rod 413 rotates, it drives the rotating component 412 at its end to rotate. An annular groove is formed on one side of the rotating component 412. The width of the annular groove is the same as the diameter of the connecting rod 411, and the connecting rod 411 is slidably connected inside the annular groove. When the rotating rod 413 rotates, it drives the rotating component 412 to rotate. Since the rotating component 412 and the rotating rod 413 are eccentrically connected, that is, the end of the rotating rod 413 is connected to the rotating component 412 near the edge, when the rotating component 412 rotates, the annular groove on its surface will make eccentric movements, thereby driving the connecting rod 411 to move. The connecting rod 411 is fixed to the moving rod 408. Therefore, during the movement of the connecting rod 411, the moving rod 408 will be driven to move. When the moving rod 408 moves downward, it will drive the connecting piece 409 to rotate, causing the angle of the connecting piece 409 to change, thereby pulling the sector block 407 to move, causing the sector block 407 to disengage from the limiting groove 406, allowing the sleeve 410 to be pulled out from the inside of the limiting groove 406, and the sleeve 410 to be fixedly connected to the clamping plate 414, thus completing the disassembly of the clamping plate 414. When the moving rod 408 moves upward, it will cause the connecting piece 409 to move and push the sector block 407 to expand outward. At this time, the sector block 407 will be stuck into the upper part of the limiting groove 406, preventing the sleeve 410 from disengaging from the limiting groove 406, thus indirectly completing the installation of the clamping plate 414. The whole process facilitates the installation and disassembly of the clamping plate 414, and indirectly facilitates the replacement of the clamping plate 414 to adapt to different models of aluminum alloy profiles.
[0035] Reference Figure 1 , Figure 4 and Figure 5A cleaning mechanism 8 is provided on one adjacent side of the two side panels 1. The cleaning mechanism 8 is used to collect and clean the debris generated from cutting aluminum alloy profiles, reducing the cleaning burden on the workers. The cleaning mechanism 8 includes a cutting table 801, which provides a worktable for the aluminum alloy profiles conveyed by the transmission roller 2. Cutting work is performed on the cutting table 801. The cutting table 801 is located on one adjacent side of the two side panels 1. Slide grooves 803 are provided on both the left and right sides of the inner wall of the cutting table 801. Scrapers 802 are slidably connected to the adjacent side of the two slide grooves 803. Sliding grooves 803 are provided on both sides of the cutting table 801, allowing the scraper 802 to slide inside the cutting table 801, scraping away the waste generated from cutting aluminum alloy profiles and preventing the waste from accumulating on the cutting table 801, thus affecting the cutting work. Connecting shafts 804 are fixedly connected to both the left and right sides of the cutting table 801, and the other end of the connecting shaft 804 is rotatably connected to the inner wall of the guardrail 1, which restricts the rotation of the cutting table 801 about the connecting shaft 804 when the cutting table 801 is lifted. Guide grooves 805 are provided on both the left and right sides of the bottom of the cutting table 801. Both guide grooves 805 have sliding members 808 slidably connected inside. By opening guide grooves 805 at the bottom of the cutting table 801, the movement of sliding members 808 on the guide grooves 805 can be restricted when the cutting table 801 is lifted. The bottom of each sliding member 808 is rotatably connected to a connecting rod 809, and the bottom of each connecting rod 809 is fixedly connected to a hydraulic rod 810. Activating the hydraulic rod 810 to push upwards can drive the connecting rod 809 to move upwards, thereby driving the sliding member 808 to move upwards. Through the restrictive effect of the guide grooves 805, the activation of the hydraulic rod is achieved. The upward push of the pressure rod 810 can drive the cutting table 801 to rotate axially about the connecting shaft 804. The scraper 802 slides downward due to gravity, thereby scraping away the waste inside the cutting table 801. A stop groove 806 is provided at the bottom of the cutting table 801. A stop block 807 is fixedly connected to the adjacent side of the two side panels 1. The two stop blocks 807 are rotatably connected to the adjacent side of the side panels 1. By setting the stop blocks 807 on the inner wall of the two side panels 1, it is possible to restrict the cutting table 801 from rotating, so that the cutting table 801 is always at the top of the side panels 1.
[0036] Reference Figure 1 and Figure 2A truss 5 is fixedly connected to the top of each of the two side panels 1. A power component 6 is slidably connected inside the truss 5. A cutting blade 7 is fixedly connected to the bottom of the power component 6. The power component 6 drives the cutting blade 7 to perform cutting operations. A fixing plate 9 is fixedly connected to the outer wall of the left side panel 1. The top of the fixing plate 9 is fixedly connected to the bottom of the electric push rod 403. The fixing plate 9 can fix the electric push rod 403, provide a point of force, and prevent the electric push rod 403 from falling during operation. Multiple support legs 10 are fixedly connected to the bottom of the two side panels 1. Anti-slip pads 11 are fixedly connected to the bottom of each support leg 10. The multiple support legs 10 can support the equipment and play a supporting role. Moreover, the anti-slip pads 11 are fixedly connected to the top of the fixing plate 9 to prevent the anti-slip pads from falling during operation. To prevent safety accidents caused by movement during equipment operation, multiple support legs 10 are fixedly connected to support plates 15 on their outer walls. A collection box 12 is installed on the top of the support plate 15. By setting the collection box 12 at the bottom of the connecting shaft 804 corresponding to the top of the support plate 15, the waste scraped from inside the cutting table 801 can be collected and processed. A handle 13 is fixedly connected to the left side of the collection box 12. The handle 13 makes it easy for the staff to pull the collection box 12 away from the support plate 15, and then pour out the waste scrap inside the collection box 12 to complete the waste scrap cleaning. A controller 14 is fixedly connected to the outer wall of the left side panel 1. The controller 14 is electrically connected to the power component 6, the electric push rod 403 and the cutting table 801. The two sliders 405 are symmetrical about the center line of the bidirectional threaded rod 404.
[0037] Working principle: When the rotating rod 413 rotates, it drives the rotating part 412 at its end to rotate. An annular groove is formed on one side of the rotating part 412, the width of which is the same as the diameter of the connecting rod 411. The connecting rod 411 is slidably connected inside the annular groove, which in turn drives the rotating part 412 to rotate. When the rotating part 412 rotates, the annular groove on its surface will undergo eccentric motion, thereby driving the connecting rod 411 to move. Since the connecting rod 411 is fixed to the moving rod 408, the movement of the connecting rod 411 will drive the moving rod 408 to move. Specifically, when the moving rod 408 moves downwards… This will cause the connector 409 to rotate, causing the angle of the connector 409 to change, thereby pulling the sector block 407 to move, causing the sector block 407 to disengage from the limiting groove 406, allowing the sleeve 410 to be pulled out from the inside of the limiting groove 406, and the sleeve 410 to be fixedly connected to the clamping plate 414, thereby completing the disassembly of the clamping plate 414. When the moving rod 408 moves upward, it will cause the connector 409 to move and push the sector block 407 to expand outward. At this time, the sector block 407 will be stuck into the upper part of the limiting groove 406, preventing the sleeve 410 from disengaging from the limiting groove 406, thus indirectly completing the installation of the clamping plate 414.
[0038] When the hydraulic rod 810 is activated and pushed upward, it drives the connecting rod 809 to move upward, which in turn drives the sliding member 808 to move upward. The sliding member 808 drives the cutting table 801 to rotate upward, and when the cutting table 801 is pushed up, it can restrict the movement of the sliding member 808 on the guide groove 805. Thus, when the hydraulic rod 810 is activated and pushed upward, it drives the cutting table 801 to rotate axially about the connecting shaft 804. The scraper 802 slides downward inside the groove 803 due to gravity, thereby scraping away the waste inside the cutting table 801.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An aluminum alloy profile cutting machine, comprising two side panels (1), characterized in that: Multiple transmission rollers (2) are rotatably connected to adjacent sides of the two guardrails (1). Rubber sleeves (3) are fixedly connected to the outer walls of the multiple transmission rollers (2). A clamping mechanism (4) is provided on the top of the two guardrails (1). The clamping mechanism (4) is used to clamp the aluminum alloy profile conveyed by the transmission rollers (2). A cleaning mechanism (8) is provided on adjacent sides of the two guardrails (1). The cleaning mechanism (8) is used to collect and clean the debris generated from cutting the aluminum alloy profile, reducing the cleaning burden on the staff. The clamping mechanism (4) includes two upright plates (415). The bottoms of the two upright plates (415) are fixedly connected to the top of the guardrail (1). A bidirectional threaded rod (404) is rotatably connected to an adjacent side of the two upright plates (415). A gear (401) is fixedly connected to the left end of the bidirectional threaded rod (404). A toothed plate (402) is meshed with the outer wall of the gear (401). An electric push rod (403) is fixedly connected to the bottom of the toothed plate (402). Slider blocks (405) are threadedly connected to the left and right sides of the outer wall of the bidirectional threaded rod (404). A limiting groove (406) is opened inside the two sliders (405). The inner cavity of each limiting groove (406) is provided with a sleeve (410). The top of each sleeve (410) is provided with a plurality of sector blocks (407). The inward end of each sector block (407) is rotatably connected to a connector (409). The inward end of each connector (409) is rotatably connected to a moving rod (408). The outer wall of the moving rod (408) is fixedly connected to a connecting rod (411). The outer wall of the connecting rod (411) is slidably connected to a rotating component (412). One end of the rotating component (412) is fixedly connected to a rotating rod (413). The bottom of the sleeve (410) is fixedly connected to a clamping plate (414).
2. The aluminum alloy profile cutting machine according to claim 1, characterized in that: The cleaning mechanism (8) includes a cutting table (801), which is located on one side of two adjacent panels (1). The inner wall of the cutting table (801) has grooves (803) on both the left and right sides. Scrapers (802) are slidably connected to the adjacent sides of the two grooves (803). Connecting shafts (804) are fixedly connected to the left and right sides of the cutting table (801). Guide grooves (805) are provided on the left and right sides of the bottom of the cutting table (801). Sliding parts (808) are slidably connected inside the two guide grooves (805). Connecting rods (809) are rotatably connected to the bottom of the two sliding parts (808). Hydraulic rods (810) are fixedly connected to the bottom of the two connecting rods (809). A stop groove (806) is provided at the bottom of the cutting table (801). A stop block (807) is fixedly connected to the adjacent sides of the two panels (1).
3. The aluminum alloy profile cutting machine according to claim 1, characterized in that: A truss (5) is fixedly connected to the top of the two railings (1), and a power component (6) is slidably connected inside the truss (5). A cutting blade (7) is fixedly connected to the bottom end of the power component (6).
4. The aluminum alloy profile cutting machine according to claim 1, characterized in that: A fixing plate (9) is fixedly connected to the outer wall of the left side panel (1), and the top of the fixing plate (9) is fixedly connected to the bottom of the electric push rod (403).
5. The aluminum alloy profile cutting machine according to claim 1, characterized in that: Multiple support legs (10) are fixedly connected to the bottom of the two railings (1), and anti-slip pads (11) are fixedly connected to the bottom of each of the multiple support legs (10). Support plates (15) are fixedly connected to the inner walls of the multiple support legs (10).
6. The aluminum alloy profile cutting machine according to claim 5, characterized in that: A collection box (12) is provided on the top of the support plate (15), and a handle (13) is fixedly connected to the left side of the collection box (12).
7. The aluminum alloy profile cutting machine according to claim 1, characterized in that: A controller (14) is fixedly connected to the outer wall of the left-side panel (1). The controller (14) is electrically connected to the power component (6), the electric push rod (403), and the cutting table (801).
8. The aluminum alloy profile cutting machine according to claim 2, characterized in that: The two sliders (405) are symmetrical about the centerline of the bidirectional threaded rod (404), and the two stop blocks (807) are rotatably connected to the adjacent side of the guardrail (1).