Photovoltaic panel frame recovery assembly

The automated disassembly design of the photovoltaic panel frame recycling module solves the problem of glass panel damage caused by manual disassembly, and realizes an efficient and safe frame disassembly process.

CN223617081UActive Publication Date: 2025-12-02LANXI BOYUAN
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Patent Information

Application Number
CN202422031002.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-12-02
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In the current process of disassembling photovoltaic panel frames, manual disassembly is prone to damaging the glass panel, making it difficult to completely separate the frame from the glass panel, resulting in poor disassembly performance and failing to meet user needs.

Method used

A photovoltaic panel frame recycling assembly was designed, comprising a connecting base, a photovoltaic panel drive assembly, and a clamping assembly. It utilizes a servo motor and clamping screws to achieve automated disassembly of the photovoltaic panel frame. The frame is removed one by one through the cooperation of the upper and lower claw hooks, avoiding damage to the glass panel.

Benefits of technology

It enables quick and convenient disassembly of the photovoltaic panel frame, with high disassembly efficiency, avoids damage to the glass panel, and meets the user's requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic panel recycling equipment, and discloses a photovoltaic panel frame recycling assembly which comprises a connecting base, a connecting plate is vertically arranged on the side edge of the top end of the connecting base, balls are arranged at the top end of a supporting plate, and a photovoltaic panel driving assembly is arranged on the connecting base. And a clamping assembly is arranged on the photovoltaic panel driving assembly. According to the photovoltaic panel frame dismounting device, the dismounting assembly, the photovoltaic panel driving assembly and the clamping assembly are arranged on the connecting base, the abutting clamping plate in the clamping assembly can be driven by the driving motor to clamp and fix the photovoltaic panel frame, so that one side of the photovoltaic panel frame is dismounted, the position of the photovoltaic panel frame is continuously adjusted, operation is convenient and fast, and the dismounting efficiency is improved. The photovoltaic panel dismounting device is simple in structure and high in dismounting efficiency, cannot damage a glass panel on the photovoltaic panel, accords with the distance between a photovoltaic panel frame and the glass panel of a user, and can meet the use requirements of the user.
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Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic panel recycling equipment, specifically a photovoltaic panel frame recycling component. Background Technology

[0002] A photovoltaic (PV) panel is a power generation device that produces direct current (DC) electricity when exposed to sunlight. It consists of thin, solid-state photovoltaic cells made almost entirely of semiconductor materials, such as silicon. The frame of the PV panel is made of recyclable materials such as aluminum alloy or stainless steel. During the recycling process, the PV panel needs to be disassembled to separate and recycle various materials.

[0003] A search revealed a Chinese patent publication number (CN 219027399 U) for a photovoltaic panel frame removal device. The device places the photovoltaic panel on top of a support platform. A first hydraulic cylinder extends, causing a first pressing seat to press down on top of the support platform. A moving device adjusts the position of a pressurizing device, causing it to press the photovoltaic panel. Further adjustments to the pressurizing device's position allow it to remove the photovoltaic panel's frame. Simultaneously, a dust removal device collects the floating dust, thus improving the device's practicality. The device includes a support platform, a moving device, a pressurizing device, and a dust removal device. The moving device is mounted on the support platform, the pressurizing device is mounted on the moving device, and the dust removal device is installed inside the support platform. The support platform supports the photovoltaic panel, the moving device adjusts the position of the pressurizing device, the pressurizing device removes the photovoltaic panel's frame, and the dust removal device collects the dust.

[0004] The photovoltaic panel removal device in the aforementioned patent still has certain shortcomings. Currently, solar panels have entered the replacement period, and bulk purchases are extremely cheap. The material used to make the solar panel frame is aluminum alloy, which can be recycled into aluminum. The photovoltaic panel frame is composed of spliced ​​components. However, when disassembling the photovoltaic panel frame, since the existing photovoltaic panel frame is composed of spliced ​​components, the disassembly method is mostly manual. However, during manual disassembly, it is easy to cause some damage to the glass panel in the middle of the photovoltaic panel. It is difficult to completely separate the photovoltaic panel frame from the glass panel, resulting in poor disassembly effect and failing to meet the user's requirements. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a photovoltaic panel frame recycling component. This solves the problem that existing photovoltaic panel frames are composed of spliced ​​parts, and the disassembly method is mostly manual. However, during manual disassembly, it is easy to cause damage to the glass panel in the middle of the photovoltaic panel, making it difficult to completely separate the photovoltaic panel frame from the glass panel, resulting in poor disassembly effect and failing to meet the user's requirements.

[0006] This utility model provides the following technical solution: a photovoltaic panel frame recycling component, including a connecting base, characterized in that: two support plates are symmetrically arranged on both sides of the top of the connecting base, a ball bearing is provided at the top of the support plate, a photovoltaic panel driving component is provided on the connecting base, a clamping component is provided on the photovoltaic panel driving component, a connecting plate is provided on the side of the top of the connecting base, and two disassembly components are symmetrically arranged on the connecting plate.

[0007] The disassembly assembly includes a fixing block, an upper claw hook, and a lower claw hook disposed on the side of the connecting plate. The upper claw hook and the lower claw hook are mounted on the fixing block, and the tail ends of the upper claw hook and the lower claw hook are hinged and can be elastically opened or closed.

[0008] Preferred technical solution 1: The photovoltaic panel driving assembly includes a top groove formed in the middle of the top of the connecting base. A driving screw is rotatably disposed in the top groove. The end of the driving screw rotatably extends through the top groove to the outside of the connecting base. A driving sleeve is sleeved on the driving screw. A push connecting plate is connected to the top of the driving sleeve. A servo motor is disposed on the side of the connecting base. The drive shaft of the servo motor is fixedly connected to the end of the driving screw.

[0009] Preferred technical solution 2: The clamping assembly includes a clamping connecting seat disposed at the top of the pushing connecting plate. Two driving grooves are symmetrically opened on both sides of the side of the clamping connecting seat. A clamping screw is rotatably disposed in each of the driving grooves, and the top end of the clamping screw rotatably passes through the driving groove.

[0010] Preferred technical solution 3: Two drive motors are symmetrically arranged at the top of the clamping connecting seat. The drive shaft of the drive motor is fixedly connected to the end of the clamping screw. Two clamping screw sleeves are symmetrically sleeved on the clamping screw. Each clamping screw sleeve is connected to an abutting clamping plate on its side.

[0011] Preferred technical solution four: Two support blocks are symmetrically arranged at the bottom of the connecting base.

[0012] This solution makes the connecting base more stable when placed on the ground.

[0013] Preferred technical solution five: The ends of the upper claw hook and the lower claw hook are provided with barbed protrusions.

[0014] This solution allows the photovoltaic panel frame to be pushed to the sides of the upper and lower claw hooks, where the barbs set there can abut against the photovoltaic panel frame.

[0015] Preferred technical solution six: also includes a connecting plate for preventing detachment at the end of the limiting slide rod.

[0016] This solution can prevent the movable sleeve on the limit slide rod from falling off.

[0017] Preferred technical solution seven: The longitudinal section of the drive screw sleeve and the top groove is rectangular, and the drive screw sleeve is slidably inserted into the top groove.

[0018] This solution enables the drive screw sleeve to be limited by the top groove under the drive of the drive screw, allowing the drive screw sleeve to move more smoothly in the top groove.

[0019] Preferred technical solution eight: The thread directions at both ends of the clamping screw are opposite.

[0020] This solution enables the clamping screw, driven by the drive motor, to simultaneously move the two clamping sleeves closer to or further apart.

[0021] Preferred technical solution nine: The inner side of the abutment clamping plate is provided with anti-slip texture.

[0022] This solution enables the clamping plate to clamp the photovoltaic panel more stably under the action of the clamping screw sleeve.

[0023] Compared with the prior art, the present invention provides a photovoltaic panel frame recycling component, which has the following beneficial effects:

[0024] (1) This utility model is provided with a disassembly component, a photovoltaic panel drive component and a clamping component on the connecting base. The abutting clamping plate in the clamping component can clamp and fix the photovoltaic panel frame under the drive of the drive motor. The servo motor can drive the photovoltaic panel fixed on the clamping component to move to the side of the upper and lower claw hooks in the disassembly component through the drive screw. When the side of the photovoltaic panel frame is withdrawn, it can be abutted by the upper and lower claw hooks, thereby disassembling one side of the photovoltaic panel frame. By continuously adjusting the position of the photovoltaic panel frame, the photovoltaic panel frame can be quickly and conveniently disassembled and recycled one by one. The operation is convenient, the disassembly efficiency is high, and it will not damage the glass panel on the photovoltaic panel. It meets the user's requirements for the separation between the photovoltaic panel frame and the glass panel and can meet the user's usage needs. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 For the present utility model Figure 1 A cross-sectional view of the disassembled components;

[0027] Figure 3 For the present utility model Figure 1 A cross-sectional view of the middle clamping component;

[0028] Figure 4 This is a top view of the structure of this utility model.

[0029] In the diagram: 1. Connecting base; 2. Connecting plate; 3. Disassembly assembly; 4. Support plate; 5. Ball bearing; 6. Photovoltaic panel drive assembly; 7. Clamping assembly;

[0030] 301. Fixing block; 302. Connecting screw; 303. Fixing nut; 304. Side movable groove; 305. Upper claw hook; 306. Lower claw hook; 307. Fixing connecting plate; 308. Inner wall groove; 309. Moving slide; 310. Limiting slide rod; 311. Moving slide sleeve; 312. Connecting spring; 313. Abutting connecting rod;

[0031] 601. Top groove; 602. Drive screw; 603. Drive sleeve; 604. Push connecting plate; 605. Servo motor;

[0032] 701. Clamping connector; 702. Drive groove; 703. Clamping screw; 704. Drive motor; 705. Clamping sleeve; 706. Abutting clamping plate. Detailed Implementation

[0033] Please see Figure 1-4

[0034] Example 1: A photovoltaic panel frame recycling component includes a connecting base 1, a connecting plate 2 on the side of the top of the connecting base 1, two disassembly components 3 symmetrically arranged on the connecting plate 2, two support plates 4 symmetrically arranged on both sides of the top of the connecting base 1, a ball bearing 5 at the top of the support plate 4, a photovoltaic panel driving component 6 on the connecting base 1, and a clamping component 7 on the photovoltaic panel driving component 6.

[0035] The disassembly assembly 3 includes a fixing block 301, an upper claw hook 305, and a lower claw hook 306 disposed on the side of the connecting plate 2. The upper claw hook 305 and the lower claw hook 306 are mounted on the fixing block 301, and the tail ends of the upper claw hook 305 and the lower claw hook 306 are hinged and can be elastically opened or closed.

[0036] Specifically, the disassembly assembly 3 includes a fixing block 301 disposed on the side of the connecting plate 2. Two connecting screws 302 are symmetrically disposed on the side of the fixing block 301. The ends of the connecting screws 302 penetrate the connecting plate 2. A fixing nut 303 is sleeved on the connecting screws 302. A side movable groove 304 is opened on the side of the fixing block 301. An upper claw hook 305 is disposed in the side movable groove 304. A lower claw hook 306 is disposed on the bottom side of the upper claw hook 305. The ends of the upper claw hook 305 and the lower claw hook 306 are rotatably connected by a pin.

[0037] Two fixed connecting plates 307 are symmetrically arranged on the inner wall of the side movable groove 304. Both ends of the pin are fixedly connected to the fixed connecting plates 307. Two inner wall grooves 308 are symmetrically opened on both sides of the inner wall of the side movable groove 304. The inner wall of each inner wall groove 308 is provided with a movable slide groove 309. A limiting slide rod 310 is horizontally arranged in the movable slide groove 309. A movable slide sleeve 311 is slidably sleeved on the limiting slide rod 310.

[0038] A connecting spring 312 is fitted on the limiting slide rod 310. One end of the connecting spring 312 is connected to the inner wall of the movable slide groove 309, and the other end of the connecting spring 312 is connected to the movable slide sleeve 311. The bottom end of the movable slide sleeve 311 is hinged to an abutting connecting rod 313. The ends of the abutting connecting rod 313 are rotatably connected to the ends of the upper claw hook 305 and the lower claw hook 306, respectively.

[0039] The photovoltaic panel drive assembly 6 includes a top groove 601 formed in the middle of the top of the connecting base 1. A drive screw 602 is rotatably disposed in the top groove 601. The end of the drive screw 602 rotatably extends through the top groove 601 to the outside of the connecting base 1. A drive sleeve 603 is sleeved on the drive screw 602. A push connecting plate 604 is connected to the top of the drive sleeve 603. A servo motor 605 is disposed on the side of the connecting base 1. The drive shaft of the servo motor 605 is fixedly connected to the end of the drive screw 602.

[0040] The clamping assembly 7 includes a clamping connecting seat 701 disposed at the top of the push connecting plate 604. Two drive grooves 702 are symmetrically opened on both sides of the side of the clamping connecting seat 701. A clamping screw 703 is rotatably disposed in each drive groove 702. The top end of the clamping screw 703 rotatably passes through the drive groove 702. Two drive motors 704 are symmetrically disposed at the top of the clamping connecting seat 701. The drive shaft of the drive motor 704 is fixedly connected to the end of the clamping screw 703. Two clamping screw sleeves 705 are symmetrically sleeved on the clamping screw 703. The sides of the clamping screw sleeves 705 are connected to abutting clamping plates 706.

[0041] Example 2: The difference between this example and Example 1 is that two support blocks are symmetrically arranged at the bottom of the connecting base 1.

[0042] This makes the connecting base 1 more stable when placed on the ground.

[0043] Example 3: The difference between this example and Example 1 is that the ends of the upper claw hook 305 and the lower claw hook 306 are provided with barbed protrusions.

[0044] This allows the frame of the photovoltaic panel to be pushed to the side of the upper claw hook 305 and the lower claw hook 306, where the barbs set there can abut against the frame of the photovoltaic panel.

[0045] Example 4: The difference between this example and Example 1 is that the end of the limiting slide bar 310 is provided with a connecting plate for preventing detachment.

[0046] To prevent the movable sleeve 311, which is slidably fitted on the limit slide bar 310, from falling off.

[0047] Example 5: The difference between this example and Example 1 is that the longitudinal section of the drive screw sleeve 603 and the top groove 601 is rectangular, and the drive screw sleeve 603 is slidably inserted into the top groove 601.

[0048] This allows the drive screw sleeve 603 to be limited by the top groove 601 under the drive of the drive screw 602, so that the drive screw sleeve 603 can move more smoothly in the top groove 601.

[0049] Example 6: The difference between this example and Example 1 is that the thread directions at both ends of the clamping screw 703 are opposite.

[0050] This allows the clamping screw 703, driven by the drive motor 704, to simultaneously move the two clamping sleeves 705 closer to or further apart from each other.

[0051] Example 7: The difference between this example and Example 1 is that the inner side of the contact clamping plate 706 is provided with anti-slip texture.

[0052] This allows the clamping plate 706 to clamp the photovoltaic panel more stably under the action of the clamping screw sleeve 705.

[0053] In this embodiment, since the existing photovoltaic panel frame is composed of spliced ​​parts, the disassembly method is mostly manual. However, during the manual disassembly process, it is easy to cause some damage to the glass panel in the middle of the photovoltaic panel, making it difficult to completely separate the photovoltaic panel frame from the glass panel. The disassembly effect is poor and does not meet the user's requirements.

[0054] In summary, in practical implementation, when the user needs to disassemble and recycle the photovoltaic panel frame, the user first needs to place the photovoltaic panel on the top of the two support plates 4, so that one side of the photovoltaic panel frame moves to the side of the clamping screw 703, start the drive motor 704, and drive the clamping screw 703, so that the two clamping sleeves 705 on the clamping screw 703 move closer to each other, thereby driving the abutting clamping plate 706 to clamp one side of the photovoltaic panel frame.

[0055] Then, by activating the servo motor 605, the servo motor 605 drives the screw 602 to rotate. The screw 602 then moves the drive sleeve 603 fitted on it within the top groove 601. The drive sleeve 603, in turn, drives the photovoltaic panel clamped and fixed on the clamping connecting seat 701 to move towards one side of the disassembly assembly 3 by pushing the connecting plate 604. This allows the frame of one side of the photovoltaic panel to gradually move to the side of the upper claw hook 305 and lower claw hook 306 of the disassembly assembly 3. When the frame of the photovoltaic panel abuts against the upper claw hook 305 and lower claw hook 306, the upper claw... Hook 305 and lower claw hook 306 can rotate. When the photovoltaic panel frame moves to the middle of the side of the upper claw hook 305 and lower claw hook 306, the abutting connecting rod 313 connected to the end of the upper claw hook 305 and lower claw hook 306 can push the moving sliding sleeve 311 by the connecting spring 312 sleeved on the limiting slide rod 310. The moving sliding sleeve 311 pushes the abutting connecting rod 313 to abut the end of the upper claw hook 305 and lower claw hook 306, so that the barbed part of the end of the upper claw hook 305 and lower claw hook 306 can be locked on one side of the photovoltaic panel frame.

[0056] At this point, the user starts the servo motor 605, causing it to drive the drive screw 602 to rotate in the opposite direction. The drive screw 602 then drives the drive sleeve 603 to move in the opposite direction, thereby pulling the photovoltaic panel clamped and fixed on the clamping assembly 7. This allows one side of the photovoltaic panel frame to be detached under the combined abutment of the upper claw hook 305 and the lower claw hook 306. By continuously adjusting the clamping of the photovoltaic panel frame side, the user can quickly and easily remove and recycle the entire photovoltaic panel frame. The operation is convenient, the disassembly efficiency is high, and it will not damage the glass panel on the photovoltaic panel. It meets the user's requirements for the distance between the photovoltaic panel frame and the glass panel, thus fulfilling the user's needs.

Claims

1. A photovoltaic panel frame recycling assembly, comprising a connecting base (1), characterized in that: Two support plates (4) are symmetrically arranged on both sides of the top of the connecting base (1). A ball bearing (5) is provided at the top of the support plate (4). A photovoltaic panel drive assembly (6) is provided on the connecting base (1). A clamping assembly (7) is provided on the photovoltaic panel drive assembly (6). A connecting plate (2) is provided on the side of the top of the connecting base (1). Two disassembly assemblies (3) are symmetrically arranged on the connecting plate (2). The disassembly assembly (3) includes a fixing block (301), an upper claw hook (305), and a lower claw hook (306) disposed on the side of the connecting plate (2). The upper claw hook (305) and the lower claw hook (306) are mounted on the fixing block (301). The tail ends of the upper claw hook (305) and the lower claw hook (306) are hinged and can be elastically opened or closed.

2. The photovoltaic panel frame recycling module according to claim 1, characterized in that: The photovoltaic panel drive assembly (6) includes a top groove (601) formed in the middle of the top of the connecting base (1). A drive screw (602) is rotatably disposed in the top groove (601). The end of the drive screw (602) extends through the top groove (601) to the outside of the connecting base (1). A drive sleeve (603) is sleeved on the drive screw (602). A push connecting plate (604) is connected to the top of the drive sleeve (603). A servo motor (605) is disposed on the side of the connecting base (1). The drive shaft of the servo motor (605) is fixedly connected to the end of the drive screw (602).

3. A photovoltaic panel frame recycling module according to claim 2, characterized in that: The clamping assembly (7) includes a clamping connecting seat (701) disposed at the top of the push connecting plate (604). Two drive grooves (702) are symmetrically opened on both sides of the side of the clamping connecting seat (701). A clamping screw (703) is rotatably disposed in each of the drive grooves (702). The top end of the clamping screw (703) rotatably passes through the drive groove (702).

4. A photovoltaic panel frame recycling module according to claim 3, characterized in that: Two drive motors (704) are symmetrically arranged at the top of the clamping connector (701). The drive shaft of the drive motor (704) is fixedly connected to the end of the clamping screw (703). Two clamping sleeves (705) are symmetrically sleeved on the clamping screw (703). The sides of the clamping sleeves (705) are connected to abutting clamping plates (706).

5. A photovoltaic panel frame recycling module according to claim 4, characterized in that: The bottom of the connecting base (1) is symmetrically provided with two support blocks.

6. A photovoltaic panel frame recycling module according to claim 5, characterized in that: The ends of the upper claw hook (305) and the lower claw hook (306) are provided with barbed protrusions.

7. A photovoltaic panel frame recycling module according to claim 6, characterized in that: The longitudinal section of the drive screw sleeve (603) and the top groove (601) is rectangular, and the drive screw sleeve (603) is slidably inserted into the top groove (601).

8. A photovoltaic panel frame recycling module according to claim 7, characterized in that: The threads at both ends of the clamping screw (703) are in opposite directions.

9. A photovoltaic panel frame recycling module according to claim 8, characterized in that: The inner side of the contact clamping plate (706) is provided with anti-slip texture.

Citation Information

Patent Citations

  • Photovoltaic panel frame dismantling device

    CN219027399U