Aluminum veneer forming, cutting and grinding equipment

By using an open-structure support platform and placement plate design, combined with clamping and driving mechanisms, the problems of cutting accuracy and debris collection in long aluminum panel cutting and grinding equipment are solved, achieving stable cutting and efficient grinding of aluminum panels.

CN223617177UActive Publication Date: 2025-12-02CHANGZHOU XINBANG DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422661743.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-12-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing aluminum panel forming, cutting, and grinding equipment suffers from low cutting and grinding efficiency and low precision when processing long aluminum panels due to the limited width of the opening between the bottom of the blocking box and the worktable.

Method used

An aluminum single-panel forming, cutting, and grinding equipment was designed. It adopts an open-structure support platform and placement plate, combined with a clamping mechanism, a driving mechanism, and a support mechanism. The placement plate is driven to move by a screw, and through holes and collection drawers are set on the placement plate to collect debris. The support mechanism is adjustable to accommodate aluminum single panels of different lengths.

Benefits of technology

It improves the cutting accuracy and debris collection efficiency of longer aluminum panels, ensures the stability and precision of aluminum panels during the cutting and polishing process, reduces friction, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses aluminum veneer forming, cutting and polishing equipment, relates to the technical field of aluminum veneer processing, solves the problem that in the prior art, the width of an opening formed between the bottom of a blocking box and a workbench is limited, and when a long aluminum veneer needs to be cut into blocks, the opening is limited, and comprises the workbench and a cutting and polishing mechanism, a supporting table is fixedly mounted on one side of the upper surface of the workbench, and one side of the bottom of the cutting and grinding mechanism is fixedly mounted on the supporting table. Through the arrangement of the supporting table, an open structure is formed between the other side of the cutting and polishing mechanism and the workbench, passing of a long aluminum single plate is facilitated, the aluminum single plate is placed on the placing plate and clamped and fixed through the clamping mechanism, the placing plate is moved under the driving of the driving mechanism, and therefore the aluminum single plate can be cut and polished conveniently. And therefore, the cutting and grinding mechanism above is used for cutting and grinding the aluminum veneer.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum panel processing, and in particular to an aluminum panel forming, cutting and grinding equipment. Background Technology

[0002] Currently, aluminum panels are widely used in the building decoration industry due to their lightweight, high strength, corrosion resistance, and aesthetic appeal. However, traditional methods in the processing of aluminum panels, especially in the forming, cutting, and polishing stages, are inefficient and lack precision, often leading to unstable product quality and increased production costs. In recent years, with the advancement of automation technology, various specialized equipment for processing metal sheets have emerged on the market. These machines, by incorporating CNC technology and precision mechanical design, have significantly improved production efficiency and finished product quality.

[0003] The aluminum panel forming, cutting, and grinding device disclosed in Chinese Utility Model 2 (Announcement No.: CN220863232U) fixes the aluminum panel between a first clamping plate and a second clamping plate. It then controls the operation of a first servo motor on a first sprocket. Under the transmission action of the two first sprockets and the chain, the two threaded rods rotate synchronously, thereby driving the L-shaped internal threaded slider and the blocking box to move. Simultaneously, it controls the operation of a second servo motor on a second sprocket. Under the transmission action of the second sprocket, a third sprocket, and the chain, the cutting wheel and the grinding wheel rotate. The cutting wheel moves to the aluminum panel. The device cuts aluminum panels, and a grinding wheel moves to the aluminum panel to grind it. A blocking box blocks the debris generated during cutting and grinding. At the same time, the air pump operates to extract air from the fixed hopper. Simultaneously, debris above the perforated support plate is drawn into the fixed hopper along with the air through the connection between the fixed hopper and the air. The debris is then filtered by a filter screen and collected above the screen. This device can collect debris generated during the cutting and grinding of aluminum panels, thus ensuring a high debris collection rate. At the same time, the debris collection ensures the cleanliness of the device.

[0004] In the process of developing this utility model, the inventors discovered at least the following problem: due to the limited width of the opening formed between the bottom of the blocking box and the worktable, it is restricted when it is necessary to cut long aluminum panels into pieces. Therefore, an aluminum panel forming, cutting, and grinding device is now proposed. Utility Model Content

[0005] To address the limitation of the opening width between the bottom of the blocking box and the worktable in existing technologies, which restricts the cutting of long aluminum panels into sections, this invention provides an aluminum panel forming, cutting, and grinding device.

[0006] This utility model provides an aluminum single-panel forming, cutting, and grinding equipment, which adopts the following technical solution:

[0007] An aluminum single-panel forming, cutting, and grinding equipment includes a worktable and a cutting and grinding mechanism. A support platform is fixedly installed on one side of the upper surface of the worktable, and a support platform is fixedly installed on one side of the bottom of the cutting and grinding mechanism. A placement plate is installed on the upper surface of the worktable, a driving mechanism is installed on the worktable, the placement plate is installed on the driving mechanism, a clamping mechanism is installed on the placement plate, and a support mechanism for supporting the ends of the aluminum single-panel is installed on one side of the worktable.

[0008] By adopting the above technical solution, the support platform creates an open structure between the other side of the cutting and grinding mechanism and the worktable, which facilitates the passage of longer aluminum panels. Furthermore, by placing the aluminum panel on the placement plate and clamping it with a clamping mechanism, the placement plate moves under the drive of the driving mechanism, allowing the cutting and grinding mechanism above to cut and grind the aluminum panel. Simultaneously, the support mechanism supports one end of the longer aluminum panel, ensuring stability during its movement and thus improving the cutting accuracy of the aluminum panel.

[0009] Optionally, the drive mechanism includes a mounting groove formed on the upper surface of the worktable, a screw rotatably installed inside the mounting groove, and a motor fixedly installed at one end of the worktable. One end of the screw is fixedly connected to the output end of the motor. A connecting block is fixedly installed at the bottom of the placement plate, and the screw passes through the interior of the connecting block and is threadedly connected to the connecting block.

[0010] By adopting the above technical solution, the rotation of the motor output end drives the screw to rotate synchronously. When the screw rotates, it drives the connecting block and the placement plate to move.

[0011] Optionally, a plurality of first ball bearings are rotatably mounted on both sides of the bottom of the placement plate, and the bottom of the first ball bearings contacts the upper surface of the worktable.

[0012] By adopting the above technical solution, the setting of the first ball reduces the friction between the bottom of the placement plate and the surface of the worktable, which is conducive to the movement of the placement plate.

[0013] Optionally, the placement plate has an internal cavity, and the surface of the placement plate has several through holes communicating with the cavity. A collection drawer is slidably installed inside the cavity.

[0014] By adopting the above technical solution, through the setting of through holes and collection drawers, when cutting and polishing aluminum panels, the debris generated enters the interior of the collection drawer through the through holes, thereby achieving the collection of debris.

[0015] Optionally, the support mechanism includes two telescopic components and a support crossbar. The two telescopic components are fixedly installed on the bottom of the workbench, and the bottom of the support crossbar is fixedly connected to the telescopic end of the telescopic components.

[0016] By adopting the above technical solution and setting the telescopic component, the distance between the support crossbar and the worktable can be adjusted, thereby adapting to the placement of aluminum panels of different lengths.

[0017] Optionally, the telescopic assembly includes a sleeve fixedly installed at the bottom of the workbench, a rod inserted into the sleeve, and a locking bolt threaded to the top of one end of the sleeve, wherein the support crossbar is fixedly connected to the rod.

[0018] By adopting the above technical solution, by changing the length of the insertion rod inside the sleeve, and then rotating the locking bolt so that the bottom of the locking bolt abuts against the surface of the insertion rod, the extension length of the insertion rod is fixed.

[0019] Optionally, a plurality of second ball bearings are rotatably mounted on the upper surface of the support crossbar.

[0020] By adopting the above technical solution, the second ball reduces the friction between the aluminum panel and the support crossbar, which is beneficial for the aluminum panel to move on the support crossbar.

[0021] Optionally, a U-shaped limiting groove is provided at the bottom of the sleeve, and a limiting block is fixedly installed at the bottom of the insertion rod, with the limiting block slidably installed inside the U-shaped limiting groove.

[0022] In summary, this utility model has the following beneficial effects:

[0023] 1. This utility model, through the setting of the support platform, forms an open structure between the other side of the cutting and grinding mechanism and the worktable, which is conducive to the passage of long aluminum panels. Moreover, by placing the aluminum panel on the placement plate and clamping it with the clamping mechanism, the placement plate is moved under the drive of the drive mechanism, so that the cutting and grinding mechanism above can cut and grind the aluminum panel. At the same time, the setting of the support mechanism can support one end of the long aluminum panel, ensuring the stability of the aluminum panel during the movement process, thereby improving the cutting accuracy of the cutting and grinding mechanism on the aluminum panel. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0025] Figure 2 This is a schematic diagram of the connection structure between the placement plate and the screw of this utility model.

[0026] Figure 3This is a schematic diagram illustrating the connection structure between the limiting block and the U-shaped limiting groove of this utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Workbench; 2. Cutting and grinding mechanism; 3. Support platform; 4. Placement plate; 5. Clamping mechanism; 6. Mounting slot; 7. Screw; 8. Motor; 9. Connecting block; 10. First ball bearing; 11. Receiving cavity; 12. Through hole; 13. Collection drawer; 14. Support crossbar; 15. Tube sleeve; 16. Insert rod; 17. Locking bolt; 18. U-shaped limiting groove; 19. Limiting block; 20. Second ball bearing. Detailed Implementation

[0029] The following description, in conjunction with the embodiments of this utility model, includes appendices. Figure 1-3 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] Please refer to Figure 1-3 A single-panel forming, cutting, and polishing equipment includes a worktable 1 and a cutting and polishing mechanism 2. The cutting and polishing mechanism 2 has the same structure and working principle as that disclosed in the prior art patent (publication number: CN220863232U). A support platform 3 is fixedly installed on one side of the upper surface of the worktable 1, and the bottom side of the cutting and polishing mechanism 2 is fixedly installed on the support platform 3. The setting of the support platform 3 creates an open structure between the other side of the cutting and polishing mechanism 2 and the worktable 1, which is beneficial for the passage of long single-panels. A placement plate 4 is installed on the upper surface of the worktable 1, and a driving mechanism is installed on the worktable 1. The placement plate 4 is installed on the driving mechanism, and a clamping mechanism 5 is installed on the placement plate 4. The clamping mechanism 5 has the same structure for clamping aluminum single panels disclosed in the prior art patent (publication number: CN220863232U). An aluminum panel is placed on a placement plate 4 and clamped in place by a clamping mechanism 5. Driven by a driving mechanism, the placement plate 4 moves, allowing the cutting and polishing mechanism 2 above to cut and polish the aluminum panel. The placement plate 4 has an internal cavity 11, and its surface has several through holes 12 communicating with the cavity 11. A collection drawer 13 is slidably installed inside the cavity 11. Through the through holes 12 and the collection drawer 13, debris generated during the cutting and polishing of the aluminum panel enters the collection drawer 13 through the through holes 12, thus collecting the debris.

[0031] Reference Figure 1 and Figure 2The driving mechanism includes a mounting groove 6 formed on the upper surface of the worktable 1, a screw 7 rotatably mounted inside the mounting groove 6, and a motor 8 fixedly mounted at one end of the worktable 1. One end of the screw 7 is fixedly connected to the output end of the motor 8, and the rotation of the output end of the motor 8 drives the screw 7 to rotate synchronously. A connecting block 9 is fixedly mounted on the bottom of the placement plate 4. The screw 7 passes through the interior of the connecting block 9 and is threadedly connected to the connecting block 9. When the screw 7 rotates, it drives the connecting block 9 and the placement plate 4 to move. Several first ball bearings 10 are rotatably mounted on both sides of the bottom of the placement plate 4. The bottom of the first ball bearings 10 contacts the upper surface of the worktable 1. The arrangement of the first ball bearings 10 reduces the friction between the bottom of the placement plate 4 and the surface of the worktable 1, which is beneficial to the movement of the placement plate 4.

[0032] Reference Figure 1 and Figure 3 A support mechanism is installed on one side of the workbench 1 to support the end of the aluminum panel. This mechanism supports one end of longer aluminum panels, ensuring stability during movement and improving the cutting accuracy of the cutting and grinding mechanism 2. The support mechanism includes two telescopic components and a support crossbar 14. The two telescopic components are fixedly installed at the bottom of the workbench 1, and the bottom of the support crossbar 14 is fixedly connected to the telescopic ends of the telescopic components. The telescopic components allow adjustment of the distance between the support crossbar 14 and the workbench 1, accommodating aluminum panels of different lengths. Several second ball bearings 20 are rotatably mounted on the upper surface of the support crossbar 14. These ball bearings reduce friction between the aluminum panel and the support crossbar 14, facilitating movement of the aluminum panel on the support crossbar 14. The telescopic assembly includes a sleeve 15 fixedly installed at the bottom of the workbench 1, a rod 16 inserted into the sleeve 15, and a locking bolt 17 threaded to the top of one end of the sleeve 15. A support crossbar 14 is fixedly connected to the rod 16. By changing the length of the rod 16 inside the sleeve 15 and then rotating the locking bolt 17, the bottom of the locking bolt 17 abuts against the surface of the rod 16, thus fixing the extension length of the rod 16. A U-shaped limiting groove 18 is provided at the bottom of the sleeve 15, and a limiting block 19 is fixedly installed at the bottom of the rod 16. The limiting block 19 is slidably installed inside the U-shaped limiting groove 18. The U-shaped limiting groove 18 and the limiting block 19 prevent the rod 16 from falling out of the sleeve 15 when it is moved, thus improving safety during use.

[0033] The implementation principle of this utility model is as follows: By setting up the support platform 3, an open structure is formed between the other side of the cutting and grinding mechanism 2 (which operates on the same principle as the structure disclosed in the existing patent (publication number: CN220863232U)) and the workbench 1, facilitating the passage of longer aluminum panels. When it is necessary to cut longer aluminum panels into pieces, the aluminum panels are placed horizontally on the placement plate 4, making them perpendicular to the workbench 1. The aluminum panels are then clamped and fixed by the clamping mechanism 5 (which operates on the same structure as the one disclosed in the existing patent (publication number: CN220863232U) for clamping aluminum panels. Simultaneously, according to the length of the aluminum panel, the insertion rod 16 extends beyond the sleeve 15 by a certain length. Then, the locking bolt 17 is rotated so that the bottom of the locking bolt 17 abuts against the surface of the insertion rod 16, thus clamping the insertion rod 16. The aluminum panel is fixed so that one end overlaps the support crossbar 14. Then, the motor 8 is started. The rotation of the output end of the motor 8 drives the screw 7 to rotate synchronously, driving the connecting block 9 and the placement plate 4 to move, so that the upper cutting and grinding mechanism 2 can cut and grind the aluminum panel. In this way, through the through hole 12 and the collection drawer 13, the debris generated during the cutting and grinding of the aluminum panel enters the interior of the collection drawer 13 through the through hole 12, realizing the collection of debris. In addition, the bottom of the sleeve 15 is provided with a U-shaped limiting groove 18, and the bottom of the insertion rod 16 is fixedly installed with a limiting block 19. The limiting block 19 is slidably installed inside the U-shaped limiting groove 18. The setting of the U-shaped limiting groove 18 and the limiting block 19 prevents the insertion rod 16 from falling out of the inside of the sleeve 15 when it is moved, thus improving the safety during use.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum single-panel forming, cutting, and grinding equipment, comprising a worktable (1) and a cutting and grinding mechanism (2), characterized in that: A support platform (3) is fixedly installed on one side of the upper surface of the workbench (1). The support platform (3) is fixedly installed on one side of the bottom of the cutting and grinding mechanism (2). A placement plate (4) is installed on the upper surface of the workbench (1). A driving mechanism is installed on the workbench (1). The placement plate (4) is installed on the driving mechanism. A clamping mechanism (5) is installed on the placement plate (4). A support mechanism for supporting the end of the aluminum single plate is installed on one side of the workbench (1).

2. The aluminum single-panel forming, cutting, and grinding equipment according to claim 1, characterized in that: The drive mechanism includes a mounting groove (6) on the upper surface of the workbench (1), a screw (7) rotatably installed inside the mounting groove (6), and a motor (8) fixedly installed at one end of the workbench (1). One end of the screw (7) is fixedly connected to the output end of the motor (8). A connecting block (9) is fixedly installed at the bottom of the placement plate (4). The screw (7) passes through the interior of the connecting block (9) and is threadedly connected to the connecting block (9).

3. The aluminum single-panel forming, cutting, and grinding equipment according to claim 1, characterized in that: Several first ball bearings (10) are rotatably installed on both sides of the bottom of the placement plate (4), and the bottom of the first ball bearings (10) is in contact with the upper surface of the workbench (1).

4. The aluminum single-panel forming, cutting, and grinding equipment according to claim 1, characterized in that: The placement plate (4) has an internal cavity (11), and the surface of the placement plate (4) has several through holes (12) communicating with the cavity (11). A collection drawer (13) is slidably installed inside the cavity (11).

5. The aluminum single-panel forming, cutting, and grinding equipment according to claim 1, characterized in that: The support mechanism includes two telescopic components and a support crossbar (14). The two telescopic components are fixedly installed on the bottom of the workbench (1), and the bottom of the support crossbar (14) is fixedly connected to the telescopic end of the telescopic components.

6. The aluminum single-panel forming, cutting, and grinding equipment according to claim 5, characterized in that: The telescopic assembly includes a sleeve (15) fixedly installed at the bottom of the workbench (1), a plug rod (16) inserted inside the sleeve (15), and a locking bolt (17) threaded to the top of one end of the sleeve (15). The support crossbar (14) is fixedly connected to the plug rod (16).

7. The aluminum single-panel forming, cutting, and grinding equipment according to claim 5, characterized in that: A plurality of second ball bearings (20) are rotatably mounted on the upper surface of the support crossbar (14).

8. The aluminum single-panel forming, cutting, and grinding equipment according to claim 6, characterized in that: The bottom of the sleeve (15) is provided with a U-shaped limiting groove (18), and the bottom of the insertion rod (16) is fixedly installed with a limiting block (19), which is slidably installed inside the U-shaped limiting groove (18).

Citation Information

Patent Citations

  • Aluminum veneer forming, cutting and polishing device

    CN220863232U