Automatic lathe capable of collecting materials conveniently
By designing a sliding headstock machine that facilitates material collection, and using a cylinder-driven rotating ring to clamp parts and a filter screen to intercept waste, the problem of existing equipment being unable to adapt to different sizes and materials has been solved, thus improving production efficiency and equipment versatility.
Patent Information
- Application Number
- CN202422833317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing technologies cannot quickly adapt to different sizes and materials, resulting in poor equipment versatility and an inability to meet diverse production needs.
A sliding headstock machine with easy material collection was designed, comprising a base plate, a base, control components, a receiving mechanism, a cylinder, a rotating ring, a clamping plate, and a filter assembly. The rotating ring is driven by the cylinder to move the clamping plate to fix the parts, and the filter screen intercepts chips and waste materials, which are then conveyed to the collection box by a blower.
It enables rapid adaptation to parts of different sizes and materials, improves production efficiency and equipment versatility, and reduces equipment procurement costs and workshop floor space.
Smart Images
Figure CN223617278U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of CNC lathe technology, and in particular to a Swiss-type lathe that facilitates material collection. Background Technology
[0002] Easy-to-receive Swiss-type lathes are widely used in fields with high requirements for precision and production efficiency, such as precision hardware, medical devices, electronic equipment, automobiles, and aerospace. With their advantages of high-precision machining and convenient material collection, they bring significant benefits to various industries, such as improving product quality, increasing production efficiency, and ensuring high standards.
[0003] A Swiss-type lathe that facilitates material handling typically consists of a bed and base, a tool post and cutting tools, control components, and a feeder. Through the coordinated work of various components in the stages of start-up preparation, feeding, processing, material handling, cyclic processing, and end, a Swiss-type lathe that facilitates material handling achieves efficient and high-precision processing and material handling from bar stock to finished parts, meeting the needs of different production scenarios.
[0004] Existing Swiss-type headstock lathes, while designed for easy material handling, cannot quickly adapt to different sizes and materials. This inability to adapt quickly means the lathe can only process a specific range of workpieces, resulting in poor versatility and an inability to meet diverse production needs. For example, if a production workshop needs to process both small precision hardware parts and medium-sized automotive components, and the Swiss-type headstock lathe cannot quickly switch between them, multiple different types of lathes would be required to handle different workpieces, increasing equipment procurement costs and workshop floor space. This hinders the rational allocation of enterprise resources and the improvement of economic efficiency. Therefore, a Swiss-type headstock lathe with easy material handling is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a Swiss-type lathe that facilitates material collection, aiming to improve the problem that the existing technology cannot clamp parts more accurately.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A sliding headstock machine for easy material collection includes a base plate, a base fixedly connected to the top of the base plate, a control component for controlling the device fixedly connected to the top of the base plate, a receiving mechanism rotatably connected to one side of the control component, a fixed ring fixedly connected to one end of the receiving mechanism, a cylinder fixedly connected to the inner side of the fixed ring, a rotating ring fixedly connected to the driving end of the cylinder, a limiting block rotatably connected to the inside of the rotating ring, a rotating plate slidably connected to the inside of the limiting block, a clamping plate fixedly connected to the end of the rotating plate away from the rotating ring, and a filter component for filtering waste material fixedly connected to the top of the base plate.
[0008] As a further description of the above technical solution:
[0009] The control component includes a control mechanism, the bottom of which is fixedly connected to the top of the base, and a control panel is fixedly connected to one side of the control mechanism.
[0010] As a further description of the above technical solution:
[0011] The filtering assembly includes a collection box, the bottom of which is fixedly connected to the top of the base plate. A sliding box is slidably connected inside the collection box. Three limiting frames are fixedly connected inside the sliding box. A filter screen is slidably connected inside the limiting frames. A limiting block two is slidably connected to the top of the filter screen. A fixing post is fixedly connected inside the limiting block two. A spring is slidably connected inside the fixing post. Sliding rods are fixedly connected to both ends of the springs. A handle is fixedly connected to the outside of the sliding rods.
[0012] As a further description of the above technical solution:
[0013] The end of the sliding rod away from the spring is slidably connected inside the limiting frame, and the outer side of the handle is slidably connected inside the limiting block 2;
[0014] As a further description of the above technical solution:
[0015] The outer side of the receiving mechanism is rotatably connected to the inside of the control mechanism, and the inside of the control mechanism is slidably connected to a tool holder;
[0016] As a further description of the above technical solution:
[0017] A collection box is slidably connected inside the control mechanism, and a blower is fixedly connected to the outside of the control mechanism;
[0018] As a further description of the above technical solution:
[0019] The blower has a pipe fixedly connected inside, and the side of the pipe away from the blower is fixedly connected inside the pipe.
[0020] As a further description of the above technical solution:
[0021] A feeder is fixedly connected to the top of the base plate, and one side of the feeder is rotatably connected to the outside of the receiving mechanism.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the rotating ring is driven by the starting cylinder, which in turn drives the rotating plate, which in turn drives the clamping plate to fix the part. If this fixing method is designed properly, it is relatively convenient and efficient to operate. Compared with some traditional and complicated clamping methods, it can position and fix the part faster and reduce the clamping and adjustment time of the part on the machine tool.
[0024] 2. In this utility model, by pulling the handle to drive the sliding rod, the restriction on the limiting block is removed, thereby achieving the restriction on the filter screen. During the processing, the filter screen will continuously intercept chips and waste. As the usage time increases, the filter screen is prone to clogging or a large amount of impurities adhering to its surface. This requires regular cleaning or replacement to ensure its filtration effect and normal working performance. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of a Swiss-type machine that facilitates material collection, as proposed in this utility model.
[0026] Figure 2 This is a schematic diagram of the structure of a collecting box for a Swiss-type machine that facilitates material collection, as proposed in this utility model.
[0027] Figure 3 This is a schematic diagram of the clamping plate of a Swiss-type machine that facilitates material collection, as proposed in this utility model.
[0028] Figure 4 This is a schematic diagram of the limiting frame of a Swiss-type machine that facilitates material collection, as proposed in this utility model.
[0029] Legend:
[0030] 1. Base plate; 2. Base; 3. Control mechanism; 4. Control panel; 5. Tool holder; 6. Receiving mechanism; 7. Fixed ring; 8. Cylinder; 9. Rotating ring; 10. Limiting block one; 11. Rotating plate; 12. Clamping plate; 13. Collection box; 14. Blower; 15. Pipe; 16. Collection box; 17. Sliding box; 18. Limiting frame; 19. Filter screen; 20. Sliding rod; 21. Limiting block two; 22. Fixed column; 23. Spring; 24. Handle; 25. Feeder. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 3 This utility model provides an embodiment of a Swiss-type lathe that facilitates material collection, comprising a base plate 1, which provides a stable foundation for the device and ensures stability during operation. A base 2 is fixedly connected to the top of the base plate 1, and the base 2 can withstand the weight of each component and the forces generated during operation, ensuring the robustness of the device structure. A control component is fixedly connected to the top of the base 2, which can precisely coordinate the orderly operation of each part to achieve an efficient processing and material collection process. A receiving mechanism 6 is rotatably connected to one side of the control component, and the receiving mechanism 6 can adjust its position as needed according to the processing situation to facilitate the receiving of processed parts.
[0033] A feeder 25 is fixedly connected to the top of the base plate 1. The feeder 25 can achieve precise and stable feeding action, ensuring that the bar stock is accurately delivered to the designated processing position. One side of the feeder 25 is rotatably connected to the outside of the receiving mechanism 6. The two work together smoothly to ensure the continuity of processing. A fixing ring 7 is fixedly connected to one end of the receiving mechanism 6. The fixing ring 7 facilitates the flexible rotation of the receiving mechanism 6. A cylinder 8 is fixedly connected to the inside of the fixing ring 7. The cylinder 8 can quickly push the relevant components to achieve the fixing action of the part. A rotating ring 9 is fixedly connected to the drive end of the cylinder 8. When the rotating ring 9 rotates, it cooperates tightly with other components and has low friction. A limiting block 10 is rotatably connected inside the rotating ring 9. The limiting block 10 can ensure the stable part fixing function.
[0034] A rotating plate 11 is slidably connected inside the limiting block 10. The rotating plate 11 can work stably for a long time during repeated movement and stress. A clamping plate 12 is fixedly connected to the end of the rotating plate 11 away from the rotating ring 9. The clamping plate 12 can clamp the parts more firmly and prevent them from loosening during processing. A filter assembly is fixedly connected to the top of the base plate 1. The filter assembly can effectively separate waste materials from useful materials, ensuring a clean working environment and facilitating the unified treatment of waste materials in the future.
[0035] The control components include a control mechanism 3, which can precisely control the movement and processing parameters of each component, ensuring that the device operates efficiently according to the preset program. A collection box 13 is slidably connected inside the control mechanism 3, which facilitates the timely collection of waste materials such as chips, preventing waste accumulation from affecting the normal operation of the device. A blower 14 is fixedly connected to the outside of the control mechanism 3, which can generate sufficient airflow to smoothly transport the waste material to the subsequent collection device. A pipe 15 is fixedly connected inside the blower 14, which can ensure that the entire waste material conveying channel is unobstructed. The receiving mechanism 6 is rotatably connected to the inside of the control mechanism 3. The connection between the two allows the rotation of the receiving mechanism 6 to be effectively controlled by the control mechanism 3, achieving precise receiving operation.
[0036] The control mechanism 3 has a sliding connection to a tool holder 5, which facilitates quick tool changes and tool position adjustments to meet the needs of different processing steps. The bottom of the control mechanism 3 is fixedly connected to the top of the base 2. The connection between the two ensures that the control mechanism 3 is in a stable working position and guarantees the accuracy of its control over each component. A control panel 4 is fixedly connected to one side of the control mechanism 3. Operators can conveniently input commands, set parameters, and monitor the operating status of the device in real time through the control panel 4.
[0037] Reference Figure 2 , Figure 4 The filter assembly includes a collection box 16, which can store waste for a long time. A sliding box 17 is slidably connected inside the collection box 16. The sliding box 17 is easy to pull out for cleaning or replacement of internal parts. Three limiting frames 18 are fixedly connected inside the sliding box 17. The limiting frames 18 can accurately position and limit the filter screen 19. The filter screen 19 is slidably connected inside the limiting frames 18. The filter screen 19 can effectively filter waste of different sizes.
[0038] The filter screen 19 intercepts chips and other impurities. A limiting block 21 is slidably connected to the top of the filter screen 19. The limiting block 21 can stabilize the position of the filter screen 19 and prevent it from accidentally falling out. A fixing post 22 is fixedly connected inside the limiting block 21. The fixing post 22 plays a supporting and connecting role. A spring 23 is slidably connected inside the fixing post 22. The spring 23 can provide stable elastic force to related components to ensure that the filter screen 19 is reliably restrained. Sliding rods 20 are fixedly connected to both ends of the spring 23. The sliding rods 20 and the spring 23 cooperate to realize the transmission of force and the linkage of components, ensuring that the installation and removal of the filter screen 19 can be carried out smoothly. A handle 24 is fixedly connected to the outside of the sliding rod 20. By pulling the handle 24, the sliding rod 20 and other components can be easily operated to realize the replacement operation of the filter screen 19.
[0039] Working principle: When the operator needs to process the part, the feeder 25 can be started to drive the connection. The receiving mechanism 6 is connected to one side of the feeder 25. After the connection is driven to the designated position by the feeder 25, the rotating ring 9 can be pushed by the starting cylinder 8. The rotating ring 9 drives the limiting block 10. The rotating plate 11 is connected inside the limiting block 10. One end of the rotating plate 11 is connected to the inside of the fixed ring 7. Because the fixed ring 7 rotates, the rotating plate 11 is limited to a small range of rotation due to the fixed ring 7 connected to one side of the fixed ring 7. This allows the clamping plate 12 to fix the part. When the part is fixed, the receiving mechanism 6 can be controlled to rotate through the control panel 4, which in turn drives the fixed ring 7. The fixed ring 7 drives the clamping assembly, which rotates the part. The tool holder 5 can then be controlled through the control panel 4 to process the part.
[0040] During the processing of parts, chips and waste are generated, which fall into the collection box 13. The blower 14 is then activated to transport the chips and waste through the pipe 15 to the collection box 16. The collection box 16 is connected to a sliding box 17, which is connected to a limiting frame 18. The limiting frame 18 is connected to a filter screen 19, which filters and collects the chips and waste. When the filter screen 19 needs to be cleaned or replaced, the handle 24 is slid inward, which drives the sliding rod 20, allowing the limiting block 21 to be removed from the limiting frame 18, thus replacing the filter screen 19. Because the limiting block 21 is connected to a spring 23, when the handle 24 is not pulled, the sliding rod 20 is pushed into the limiting frame 18 by the spring 23, thus restricting the filter screen 19.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A Swiss-type machine for easy material collection, comprising a base plate (1), characterized in that: A base (2) is fixedly connected to the top of the base plate (1). A control component for controlling the device is fixedly connected to the top of the base (2). A receiving mechanism (6) is rotatably connected to one side of the control component. A fixing ring (7) is fixedly connected to one end of the receiving mechanism (6). A cylinder (8) is fixedly connected to the inner side of the fixing ring (7). A rotating ring (9) is fixedly connected to the driving end of the cylinder (8). A limiting block (10) is rotatably connected inside the rotating ring (9). A rotating plate (11) is slidably connected inside the limiting block (10). A clamping plate (12) is fixedly connected to the end of the rotating plate (11) away from the rotating ring (9). A filter component for filtering waste is fixedly connected to the top of the base plate (1).
2. The Swiss-type headstock machine for easy material collection according to claim 1, characterized in that: The control component includes a control mechanism (3), the bottom of which is fixedly connected to the top of the base (2), and a control panel (4) is fixedly connected to one side of the control mechanism (3).
3. The Swiss-type headstock machine for easy material collection according to claim 1, characterized in that: The filter assembly includes a collection box (16), the bottom of which is fixedly connected to the top of the base plate (1). A sliding box (17) is slidably connected inside the collection box (16). Three limiting frames (18) are fixedly connected inside the sliding box (17). A filter screen (19) is slidably connected inside the limiting frames (18). A limiting block (21) is slidably connected to the top of the filter screen (19). A fixing post (22) is fixedly connected inside the limiting block (21). A spring (23) is slidably connected inside the fixing post (22). Sliding rods (20) are fixedly connected to both ends of the spring (23). A handle (24) is fixedly connected to the outside of the sliding rod (20).
4. The Swiss-type headstock machine for easy material collection according to claim 3, characterized in that: The end of the sliding rod (20) away from the spring (23) is slidably connected inside the limiting frame (18), and the outer side of the handle (24) is slidably connected inside the limiting block (21).
5. A Swiss-type headstock machine for easy material collection according to claim 2, characterized in that: The outer side of the receiving mechanism (6) is rotatably connected to the inside of the control mechanism (3), and the inside of the control mechanism (3) is slidably connected to the tool holder (5).
6. A Swiss-type headstock machine for easy material collection according to claim 2, characterized in that: The control mechanism (3) has a collection box (13) slidably connected inside, and a blower (14) is fixedly connected to the outside of the control mechanism (3).
7. A Swiss-type headstock machine for easy material collection according to claim 6, characterized in that: The blower (14) is fixedly connected to a pipe (15), and the side of the pipe (15) away from the blower (14) is fixedly connected to the inside of the pipe (15).
8. The Swiss-type headstock machine for easy material collection according to claim 1, characterized in that: A feeder (25) is fixedly connected to the top of the base plate (1), and one side of the feeder (25) is rotatably connected to the outside of the receiving mechanism (6).