Photovoltaic support machining angle adjusting equipment

By using a linkage mechanism consisting of support rods and connecting rods, combined with a slider and a cutting machine, the complexity of photovoltaic bracket processing equipment and the requirements for cutting equipment are solved, enabling symmetrical cutting and efficient welding of square tubes.

CN223617345UActive Publication Date: 2025-12-02ANHUI DIANYUAN ELECTRIC POWER INSTALLATION CO LTD
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Patent Information

Application Number
CN202423124742.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-02
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing photovoltaic bracket processing equipment is complex in structure, inconvenient to operate, and costly. In addition, it requires additional cutting equipment before welding, resulting in low efficiency.

Method used

A photovoltaic bracket processing angle adjustment device was designed. It utilizes a linkage mechanism composed of support rods and connecting rods, adjusts the angle through a slider, and is equipped with a cutting machine to achieve symmetrical cutting and welding of square tubes.

Benefits of technology

It simplifies the operation process, improves welding efficiency, ensures consistent cuts, and reduces equipment complexity and cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223617345U_ABST
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Abstract

The utility model provides photovoltaic support machining angle adjusting equipment, and belongs to the technical field of photovoltaic support machining equipment. The photovoltaic support machining angle adjusting equipment comprises a bottom strip and a sliding block, the sliding block is slidably connected with the bottom strip, supporting rods are hinged to the two sides of the head end of the bottom strip respectively, connecting rods are hinged to the other ends of the supporting rods, the two connecting rods are hinged to the sliding block, clamps are fixedly connected to the supporting rods, and the clamping blocks are fixedly connected to the clamping rods. The head end of the bottom strip is fixedly connected with an elastic pitching seat, and the pitching seat is used for installing a cutting machine. The square tube welding device has the advantages that by means of the connecting rod mechanism composed of the supporting rods and the connecting rods, symmetry of the angles of square tubes on the two sides is guaranteed, the angles can be adjusted by moving the sliding blocks along the bottom strips, cutting is conducted from the middle through the cutting machine, consistency of notches is guaranteed, welding is directly conducted after cutting is completed, the welding efficiency is improved, the overall structure is simple, and operation is easy.
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Description

Technical Field

[0001] This application relates to the field of photovoltaic bracket processing equipment technology, and more specifically, to a photovoltaic bracket processing angle adjustment device. Background Technology

[0002] Photovoltaic support poles are an important component of solar photovoltaic module installation, and are mostly made of square tubes welded into triangles. To provide support for the welded square tubes, Chinese patent application number CN202410895438.4 discloses a photovoltaic support pole fastening device. This solution mainly...

[0003] In response, Chinese patent application number [number missing] discloses the following solution: 1. This invention achieves rotation of the bracket by manually rotating the protrusion on the outside of the bracket. The bracket drives the round rod I to rotate, and the cam on the inside of the round rod I rotates, making the clamping groove between the bracket I and the vertical plate I smaller, thus clamping photovoltaic support rods of different thicknesses and saving manpower. 2. This invention achieves rotation of the arc-shaped frame by manually rotating, which drives the adjusting disc to rotate. The adjusting disc drives the clamping plate II, which clamps the photovoltaic support rod, to rotate. When the photovoltaic support rod rotates to the required angle, the bolt is manually pushed to insert into the corresponding locking hole on the annular bracket, thus fixing the arc-shaped frame and the annular bracket, thereby fixing the adjusting disc and the annular bracket, facilitating subsequent manual welding connections. 3. This invention achieves rotation of the ring frame by starting motor I, which drives the support plate to rotate. Each side of the support plate can be moved sequentially to the inside of the transverse groove as needed, facilitating the equipment to pick up and tighten the long crossbars of photovoltaic support rods in other positions, improving equipment utilization.

[0004] However, in the process of implementing the technical solutions in the embodiments of this application, the inventors of this utility model discovered that the above-mentioned technology has at least the following technical problems:

[0005] 1. The above solutions are complex in structure and operation, costly, and inconvenient to implement;

[0006] 2. Before welding, the end face of the square tube needs to be beveled, which requires another set of cutting equipment. Utility Model Content

[0007] To overcome the above deficiencies, this application provides a photovoltaic bracket processing angle adjustment device, which aims to improve the problems mentioned in the background art.

[0008] This application provides a photovoltaic bracket processing angle adjustment device, including a base strip and a slider. The slider is slidably connected to the base strip. Support rods are respectively hinged to both sides of the head end of the base strip, and connecting rods are hinged to the other end of the support rods. Both connecting rods are hinged to the slider. A clamp is fixedly connected to the support rod. An elastic pitch seat is fixedly connected to the head end of the base strip. The pitch seat is used to install a cutting machine.

[0009] In one specific implementation, a foot pad is provided at the hinge joint of the support rod and the connecting rod.

[0010] In the above implementation process, the foot pad is used to provide support for the support rod, so as to provide support for the square tube on the clamp.

[0011] In one specific implementation, a screw is screwed onto the slider, and the screw abuts against the bottom strip.

[0012] In the above implementation process, a claw screw is used. Tightening the screw will fix the slider on the bottom strip and maintain the angle of the two support rods.

[0013] In one specific implementation, the bottom strip is provided with a scale.

[0014] In the above implementation process, the angle of the support rod is determined by the position of the slider relative to the scale, and then the screw is tightened to fix it.

[0015] In one specific implementation, the clamp includes a slot that is fixedly connected to the support rod.

[0016] In the above process, the slot direction is the same as the support rod, and the square tube can be placed into the slot to keep it parallel to the support rod.

[0017] In one specific embodiment, the clamp further includes a clamping plate and a screw, the screw being threadedly connected to the slot, the clamping plate being slidably connected to the slot, and the screw being rotatably connected to the clamping plate.

[0018] In the above process, rotating the screw pushes the clamping plate to press the square tube against the slot, thereby fixing the square tube in place.

[0019] In one specific implementation, the pitch mount includes a base block and a mounting plate, the mounting plate being hinged to the base block.

[0020] In the above process, the handheld cutter is mounted on the mounting plate, and then pressed down to cut the square tube along the welding line.

[0021] In one specific implementation, a tension spring is provided between the base block and the mounting plate.

[0022] In the above process, the elasticity of the mounting plate is maintained by a tension spring, keeping the cutting machine in a raised state. When cutting, simply press down and release after cutting. The tension spring adopts a hook-and-loop design and has extra hook holes. The number of tension springs can be selected according to the actual weight of the cutting machine and personal usage habits to adjust the elastic force.

[0023] Compared with the prior art, the beneficial effects of this application are: by using a linkage mechanism composed of a support rod and a connecting rod, the symmetry of the angle of the square tubes on both sides is ensured; the angle can be adjusted by moving the slider along the bottom strip; the cutting machine cuts from the middle, ensuring the consistency of the cut; welding can be carried out directly after cutting, which improves welding efficiency; the overall structure is simple and easy to operate. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a first-view schematic diagram of the photovoltaic bracket processing angle adjustment device provided in the embodiments of this application;

[0026] Figure 2 A second-view schematic diagram of the photovoltaic bracket processing angle adjustment device provided in the embodiments of this application;

[0027] Figure 3 Provided for the implementation of this application Figure 1 The intention is to magnify a portion of point A in the middle.

[0028] Figure 4 Provided for the implementation of this application Figure 2 A magnified view of a portion of point B in the middle.

[0029] In the diagram: 10-bottom strip; 20-slider; 30-support rod; 40-connecting rod; 50-clamp; 51-slot; 52-clamping plate; 53-screw; 60-tilt seat; 61-bottom block; 62-mounting plate; 63-tension spring; 70-foot pad; 80-screw. Detailed Implementation

[0030] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0031] Please see Figures 1-4This application provides a photovoltaic bracket processing angle adjustment device, including a base strip 10 and a slider 20. The slider 20 is slidably connected to the base strip 10. Support rods 30 are hinged to both sides of the head end of the base strip 10, and connecting rods 40 are hinged to the other end of the support rods 30. Both connecting rods 40 are hinged to the slider 20. A clamp 50 is fixedly connected to the support rod 30. An elastic pitch seat 60 is fixedly connected to the head end of the base strip 10, and the pitch seat 60 is used to mount a cutting machine. The connecting rod 40 mechanism, composed of the support rods 30 and the connecting rods 40, ensures the symmetry of the angle of the square tubes on both sides. The angle can be adjusted by moving the slider 20 along the base strip 10. The cutting machine cuts from the middle, ensuring consistent cuts. Welding can be performed directly after cutting, improving welding efficiency. The overall structure is simple and easy to operate.

[0032] Please see Figures 1-4 A foot pad 70 is provided at the hinge of the support rod 30 and the connecting rod 40. The foot pad 70 is used to provide support for the support rod 30 so as to provide support for the square tube on the clamp 50.

[0033] Please see Figures 1-4 A screw 80 is screwed onto the slider 20, and the screw 80 is tightened against the base strip 10. The slider 20 is fixed to the base strip 10 by tightening the screw 80, thus maintaining the angle of the two support rods 30.

[0034] Please see Figures 1-4 The bottom strip 10 has a scale. The angle of the support rod 30 is determined by the position of the slider 20 relative to the scale, and then the screw 80 is tightened to fix it.

[0035] Please see Figures 1-4 The clamp 50 includes a slot 51, which is fixedly connected to the support rod 30. The slot 51 is oriented in the same direction as the support rod 30, so that the square tube can be placed into the slot 51 to keep it parallel to the support rod 30.

[0036] Please see Figures 1-4 The clamp 50 also includes a clamping plate 52 and a screw 53. The screw 53 is threadedly connected to the slot 51, the clamping plate 52 is slidably connected to the slot 51, and the screw 53 is rotatably connected to the clamping plate 52. Rotating the screw 53 pushes the clamping plate 52 to press the square tube against the slot 51, thereby fixing the square tube in place.

[0037] Please see Figures 1-4 The pitch seat 60 includes a base block 61 and a mounting plate 62, which is hinged to the base block 61. A handheld cutter is mounted on the mounting plate 62 and then pressed down to cut the square tube along the welding line.

[0038] Please see Figures 1-4A tension spring 63 is provided between the base block 61 and the mounting plate 62. The tension spring 63 maintains the elasticity of the mounting plate 62, keeping the cutting machine in the raised state. When cutting, simply press down and release after cutting. The tension spring 63 adopts a hook-and-loop design and has extra hook holes. The number of tension springs 63 can be selected according to the actual weight of the cutting machine and personal usage habits to adjust the elastic force.

[0039] The working principle of this photovoltaic bracket processing angle adjustment device is as follows: the angle of the support rod 30 is determined by the position of the slider 20 relative to the scale, and then the screw 80 is tightened to fix it. The square tube is then pressed against one side of the slot 51, and the end face of the square tube is cut obliquely by the cutting machine. The end face of the square tube on the other side is cut in the same way. Then the screw 53 is tightened to fix the two square tubes, and welding can be performed. After welding one side, the square tube is removed, flipped over, and welding is continued to complete the process. In summary, the connecting rod 40 mechanism composed of the support rod 30 and the connecting rod 40 ensures the symmetry of the angle of the square tubes on both sides. The angle can be adjusted by moving the slider 20 along the bottom strip 10. The cutting machine cuts from the middle to ensure the consistency of the cut. Welding is performed directly after cutting, which improves welding efficiency. The overall structure is simple and easy to operate.

[0040] The above are merely embodiments of this application and are not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, improvements, or equivalent substitutions made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

Claims

1. A photovoltaic bracket processing angle adjustment device, characterized in that, The device includes a base strip (10) and a slider (20). The slider (20) is slidably connected to the base strip (10). Support rods (30) are hinged to both sides of the head end of the base strip (10). A connecting rod (40) is hinged to the other end of the support rod (30). Both connecting rods (40) are hinged to the slider (20). A clamp (50) is fixedly connected to the support rod (30). An elastic pitch seat (60) is fixedly connected to the head end of the base strip (10). The pitch seat (60) is used to mount the cutting machine.

2. The photovoltaic bracket processing angle adjustment device according to claim 1, characterized in that, A foot pad (70) is provided at the hinge joint of the support rod (30) and the connecting rod (40).

3. The photovoltaic bracket processing angle adjustment device according to claim 2, characterized in that, A screw (80) is screwed onto the slider (20), and the screw (80) abuts against the bottom strip (10).

4. The photovoltaic bracket processing angle adjustment device according to claim 3, characterized in that, The bottom strip (10) is provided with a scale.

5. The photovoltaic bracket processing angle adjustment device according to claim 4, characterized in that, The clamp (50) includes a slot (51) which is fixedly connected to the support rod (30).

6. The photovoltaic bracket processing angle adjustment device according to claim 5, characterized in that, The clamp (50) further includes a clamping plate (52) and a screw (53). The screw (53) is threadedly connected to the slot (51), the clamping plate (52) is slidably connected to the slot (51), and the screw (53) is rotatably connected to the clamping plate (52).

7. The photovoltaic bracket processing angle adjustment device according to claim 6, characterized in that, The pitch mount (60) includes a base block (61) and a mounting plate (62), the mounting plate (62) being hinged to the base block (61).

8. The photovoltaic bracket processing angle adjustment device according to claim 7, characterized in that, A tension spring (63) is provided between the base block (61) and the mounting plate (62).

Citation Information

Patent Citations

  • Photovoltaic support pole fastening device

    CN118432512B