Fixture for photovoltaic support machining
By designing a combination structure for the fixture, stable clamping and flexible adjustment of photovoltaic bracket workpieces were achieved, solving the problem of cumbersome operation of existing fixtures and improving processing efficiency and results.
Patent Information
- Application Number
- CN202422964524.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing fixed fixtures for photovoltaic bracket processing are cumbersome to operate, difficult to adjust flexibly according to workpiece size and height, and cannot meet the requirements for angle adjustment, resulting in low processing efficiency.
A fixture for processing photovoltaic brackets was designed, which adopts components such as base, movable groove, bidirectional lead screw, guide rod, slider, side plate, lifting block, cylinder, and clamping mechanism. The spacing, angle and height of the clamping plate are adjusted by motor drive. Combined with the lifting function of the cylinder, it can meet the positioning and angle requirements of different workpieces.
It achieves stable clamping and flexible adjustment of photovoltaic bracket workpieces, improving processing efficiency and results, and meeting diverse processing needs.
Smart Images
Figure CN223617538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of photovoltaic bracket clamping equipment, specifically a clamp for processing photovoltaic brackets. Background Technology
[0002] Solar photovoltaic (PV) brackets are specialized supports designed for placing, installing, and fixing solar panels in a solar photovoltaic power generation system. They are typically made of aluminum alloy or stainless steel. PV bracket products are categorized into ground-mounted, rooftop, wall-mounted, and portable types. With the continuous improvement of people's living standards and the development of new energy sources, solar energy is an essential energy resource, and PV brackets are required for its use. Currently, existing PV bracket processing fixtures require different types of fixtures to be selected based on the size and height of the workpiece, making operation cumbersome and hindering angle adjustment during workpiece positioning, thus failing to meet processing requirements. Therefore, we propose a new type of fixture for PV bracket processing. Utility Model Content
[0003] The purpose of this utility model is to provide a fixture for processing photovoltaic brackets, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fixture for processing photovoltaic brackets, comprising a base, a movable groove on the base, a bidirectional lead screw and a guide rod arranged in parallel within the movable groove, a slider screwed onto the bidirectional lead screw, a side plate on the top of the slider, a cross groove on the side plate, a lifting block clamped within the cross groove, a cylinder below the lifting block, a clamping plate on the inner side of the side plate, a clamping mechanism on the clamping plate, the clamping mechanism including a screw screwed to the clamping plate, one end of the screw screw being movably connected to the clamping plate, a second motor on the outer side of the lifting block, the output shaft of the second motor passing through the lifting block and being connected to the clamping plate for transmission.
[0005] In the above scheme, casters are provided at the bottom of the base, and push rods are provided on the side of the base.
[0006] In the above scheme, the guide rod is movably inserted into the through hole on the side of the slider.
[0007] In the above scheme, a limiting block is provided on the side of the clamping plate, and the limiting block is movably engaged in the limiting groove on the inner side of the clamping plate.
[0008] In the above scheme, the end of the bidirectional lead screw is connected to a first motor.
[0009] In the above scheme, a motor base is provided at the bottom of the second motor, and the motor base is fixedly connected to the lifting block.
[0010] In the above scheme, a collection compartment with a top opening is provided above the base.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This type of photovoltaic bracket processing fixture has a simple and reasonable structural design and strong practicality. By opening a movable groove on the top of the base and setting a bidirectional lead screw and guide rod in the movable groove, the bidirectional lead screw rotates under the drive of the first motor, thereby driving the slider to move in the movable groove, thus achieving the purpose of adjusting the distance between the two side plates. Therefore, it can meet the purpose of adjusting the distance between the two clamping mechanisms. By setting an adjustable clamping device on the clamping plate, the height of the clamping plate can be adjusted by manually rotating the screw. Thus, the end of the workpiece is clamped by the two clamping plates distributed above and below. With the cooperation of the above mechanisms, the purpose of stable clamping of the photovoltaic bracket workpiece is achieved, ensuring the structural stability of the photovoltaic bracket workpiece during the clamping process. By setting a second motor as a driving mechanism, the clamping plate can be driven to rotate and adjust, thereby adjusting the workpiece to a suitable posture and angle, thus improving the processing effect of the workpiece. By using a cylinder as a lifting adjustment mechanism, the height of the lifting block can be adjusted, thereby adjusting the height of the workpiece and improving the efficiency of assembling and processing the photovoltaic bracket workpiece. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This utility model Figure 1 Schematic diagram of the structure at point A in the middle.
[0014] Figure 3 This is a schematic diagram of the side plate of this utility model.
[0015] In the diagram: 1. Base; 11. Casters; 12. Push rod; 13. Movable groove; 14. Two-way lead screw; 15. Guide rod; 16. First motor; 17. Slider; 18. Side plate; 19. Cross groove; 2. Lifting block; 21. Cylinder; 22. Clamping plate; 23. Screw; 24. Clamping plate; 25. Limiting block; 26. Limiting groove; 27. Second motor; 28. Motor base; 29. Collection bin. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution: a fixture for processing photovoltaic brackets, including a base 1, on which a movable groove 13 is provided. A bidirectional lead screw 14 and a guide rod 15 are arranged in parallel within the movable groove 13. A slider 17 is screwed onto the bidirectional lead screw 14. A side plate 18 is provided on the top of the slider 17. A cross groove 19 is provided within the side plate 18. A lifting block 2 is clamped within the cross groove 19. A cylinder 21 is provided below the lifting block 2. A clamping plate 22 is provided on the inner side of the side plate 18. A clamping mechanism is provided on the clamping plate 22. The clamping mechanism includes a screw 23 screwed to the clamping plate 22. One end of the screw 23 is movably connected to a clamping plate 24. A second motor 27 is provided on the outer side of the lifting block 2. The output shaft of the second motor 27 passes through the lifting block 2 and is connected to the clamping plate 22 for transmission.
[0018] In the above scheme, a caster 11 is provided at the bottom of the base 1, and a push rod 12 is provided on the side of the base 1. Specifically, the caster 11 is a self-locking caster. By using the caster 11 and the push rod 12 together, the position of the equipment can be easily adjusted.
[0019] In the above scheme, the guide rod 15 is movably inserted into the through hole on the side of the slider 17.
[0020] In the above scheme, a limiting block 25 is provided on the side of the clamping plate 24, and the limiting block 25 is movably engaged in the limiting groove 26 on the inner side of the clamping plate 22. By setting an adjustable clamping device on the clamping plate 22, the height of the clamping plate 24 can be adjusted by manually rotating the screw 23, thereby clamping the end of the workpiece through the two clamping plates 24 distributed vertically. With the cooperation of the above mechanism, the purpose of stably clamping the photovoltaic bracket workpiece is achieved, ensuring the structural stability of the photovoltaic bracket workpiece during the clamping process.
[0021] In the above scheme, the end of the bidirectional lead screw 14 is connected to a first motor 16. By opening a movable groove 13 on the top of the base 1, and setting the bidirectional lead screw 14 and guide rod 15 in the movable groove 13, the bidirectional lead screw 14 is rotated under the drive of the first motor 16, thereby driving the slider 17 to move in the movable groove 13, thus achieving the purpose of adjusting the distance between the two side plates 18. Therefore, it can meet the purpose of adjusting the distance between the two clamping mechanisms. During operation, the bidirectional lead screw 14 is driven to rotate by the first motor 16, thereby causing the two sliders 17 to move laterally along the guide rod 15, thereby achieving the effect of adjusting the distance between the two side plates 18, so that the two ends of the photovoltaic bracket workpiece are correspondingly clamped in the clamping plate 22, achieving the initial positioning of the photovoltaic bracket workpiece.
[0022] In the above scheme, the second motor 27 is provided with a motor base 28 at its bottom, and the motor base 28 is fixedly connected to the lifting block 2. Specifically, both the first motor 16 and the second motor 27 are reversible motors, and they are connected to a power supply and switch via wires. By setting the second motor 27 as a drive mechanism, the clamping plate 22 can be driven to rotate and adjust, thereby adjusting the workpiece to a suitable posture and angle, thus improving the processing effect of the workpiece. By using the cylinder 21 as a lifting adjustment mechanism, the height of the lifting block 2 can be adjusted, thereby adjusting the height of the workpiece and improving the efficiency of assembling and processing photovoltaic bracket workpieces.
[0023] In the above scheme, a collection compartment 29 with an open top is provided above the base 1. During construction, tools and other equipment that need to be used can be placed in the collection compartment 29 for easy access by the user.
[0024] Working principle:
[0025] In practical use, the photovoltaic bracket processing fixture places the two ends of the photovoltaic bracket workpiece to be fixed inside the two clamping plates 22 respectively. Then, the first motor 16 is started, which drives the bidirectional lead screw 14 to rotate, thereby causing the two sliders 17 to move laterally along the guide rod 15. This achieves the effect of adjusting the distance between the two side plates 18, so that the two ends of the photovoltaic bracket workpiece are correspondingly clamped in the clamping plates 22. Then, the user can manually rotate the screw 23 to adjust the height of the clamping plate 24. Thus, the ends of the workpiece are clamped by the two clamping plates 24 distributed vertically. With the cooperation of the above mechanism, the purpose of stably clamping the photovoltaic bracket workpiece is achieved. During this process, the height of the clamping mechanism can be adjusted by the cylinder 21, and the clamping mechanism can be driven to rotate by the second motor 27, thereby achieving the purpose of adjusting the height and angle of the workpiece, which can meet different processing needs.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixture for processing photovoltaic brackets, comprising a base (1), characterized in that: The base (1) has a movable groove (13). A bidirectional lead screw (14) and a guide rod (15) are arranged in parallel in the movable groove (13). A slider (17) is screwed onto the bidirectional lead screw (14). A side plate (18) is provided on the top of the slider (17). A cross groove (19) is provided in the side plate (18). A lifting block (2) is clamped in the cross groove (19). A cylinder (21) is provided below the lifting block (2). A clamping plate (22) is provided on the inner side of the side plate (18). A clamping mechanism is provided on the clamping plate (22). The clamping mechanism includes a screw (23) screwed onto the clamping plate (22). A clamping plate (24) is movably connected to one end of the screw (23). A second motor (27) is provided on the outer side of the lifting block (2). The output shaft of the second motor (27) passes through the lifting block (2) and is connected to the clamping plate (22) for transmission.
2. The fixture for processing photovoltaic brackets according to claim 1, characterized in that: The base (1) is provided with casters (11) at its bottom and push rods (12) on its side.
3. The fixture for processing photovoltaic brackets according to claim 1, characterized in that: The guide rod (15) is movably inserted into the through hole on the side of the slider (17).
4. The fixture for processing photovoltaic brackets according to claim 1, characterized in that: The clamping plate (24) is provided with a limiting block (25) on its side, and the limiting block (25) is movably engaged in the limiting groove (26) on the inner side of the clamping plate (22).
5. A fixture for processing photovoltaic brackets according to claim 1, characterized in that: The end of the bidirectional lead screw (14) is connected to a first motor (16).
6. A fixture for processing photovoltaic brackets according to claim 1, characterized in that: The second motor (27) has a motor base (28) at its bottom, and the motor base (28) is fixedly connected to the lifting block (2).
7. A fixture for processing photovoltaic brackets according to claim 1, characterized in that: A collection chamber (29) with a top opening is provided above the base (1).