Rapid combination tool for rim and end cover
By designing a quick assembly fixture for wheel rim end caps and utilizing the magnetic attraction between the locking and attracting units, the problems of complex clamping components and cumbersome disassembly in existing technologies are solved, thus achieving efficient production of wheel rim processing.
Patent Information
- Application Number
- CN202423232217.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing wheel rim processing technology, the clamping components have complex structures, are cumbersome to disassemble, and require the cooperation of sealing components, resulting in low processing efficiency.
A quick assembly tooling for wheel rim end caps was designed, including a locking unit and a suction unit. The suction unit seals and fastens the end cap unit to both ends of the axial direction of the wheel rim. The magnetic suction component and the axial insertion protrusion cooperate to achieve quick assembly and disassembly.
This reduces the complexity of the wheel rim processing, improves production efficiency, and reduces the assembly time between the end cap unit and the wheel rim.
Smart Images

Figure CN223617563U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wheel rim end cap manufacturing technology, and in particular to a quick assembly tooling for wheel rim end caps. Background Technology
[0002] Currently, wheel rims are manufactured using electrophoresis and spray painting processes. During the manufacturing process, in order to prevent electrophoresis liquid and paint from entering the inner side of the wheel rim end caps, tooling is generally required to fix the two end caps to the axial ends of the iron ring using clamping components, and at the same time, sealing components are used to seal the shaft holes of the end caps. Because the current clamping components have complex structures and are cumbersome to disassemble, and require the cooperation of sealing components, the wheel rim manufacturing process is cumbersome and inefficient. Utility Model Content
[0003] The purpose of this invention is to provide a quick assembly tooling for wheel rim end caps, which aims to solve the technical problems of cumbersome and inefficient existing wheel rim processing technology.
[0004] To address the aforementioned problems, according to one aspect of this application, an embodiment of the present invention provides a quick assembly fixture for wheel rim end caps, used to position two end cap units at both axial ends of a wheel rim. The quick assembly fixture includes two locking units and two suction units. The two suction units are respectively located on the side of the two end cap units that are close to each other. The two locking units are respectively inserted into the shaft holes of the two end cap units and are detachably connected to the two suction units on the inner side of the two end cap units, so as to lock the two suction units on the side of the two end cap units that are close to each other and to block the shaft holes of the two end cap units.
[0005] When the two end cap units are respectively sealed and fastened to the axial ends of the iron ring, the two suction units can be suctioned together.
[0006] In some embodiments, the two suction units are a first suction cup and a second suction cup, each of which is provided with an even number of magnetic suction elements evenly distributed along the circumference, and the magnetic poles of adjacent magnetic suction elements are opposite in the axial direction of the iron ring.
[0007] In some embodiments, the first suction cup has a first axial insertion protrusion on the side facing the second suction cup, and the second suction cup has a first axial insertion hole adapted to the first axial insertion protrusion on the side facing the first suction cup; or, the second suction cup has a second axial insertion protrusion on the side facing the first suction cup, and the first suction cup has a second axial insertion hole adapted to the second axial insertion protrusion on the side facing the second suction cup.
[0008] In some embodiments, the first suction cup is coaxial with the first axial insertion protrusion, and the second suction cup is coaxial with the first axial insertion hole; or, the second suction cup is coaxial with the second axial insertion protrusion, and the first suction cup is coaxial with the second axial insertion hole.
[0009] In some embodiments, one of the two locking units is a first locking unit, the first locking unit includes a first connecting rod and a first handle connected to the first connecting rod, one of the two end cap units is a first end cap unit, the first end cap unit has a first shaft hole coaxially arranged, the first suction cup is located inside the first end cap unit, the first connecting rod passes through the first shaft hole and is detachably connected to the first suction cup, and the first handle is located outside the first end cap unit.
[0010] In some embodiments, the other of the two locking units is a second locking unit, which includes a second connecting rod and a second handle connected to the second connecting rod. The other of the two end cap units is a second end cap unit, which has a second shaft hole coaxially arranged. The second suction cup is located inside the second end cap unit. The second connecting rod passes through the second shaft hole and is detachably connected to the second suction cup. The second handle is located outside the second end cap unit.
[0011] In some embodiments, the first shaft hole facing the opening of the first suction cup is provided with a first flared portion, and a first annular seal is provided in the first flared portion, and the first connecting rod passes through the first annular seal; and / or, the second shaft hole facing the opening of the second suction cup is provided with a second flared portion, and a second annular seal is provided in the second flared portion, and the second connecting rod passes through the second annular seal.
[0012] In some embodiments, the quick assembly fixture for the rim end cap further includes a first elastic element, which is sleeved on the first connecting rod and clamped between the first end cap unit and the first suction cup; and / or, the quick assembly fixture for the rim end cap further includes a second elastic element, which is sleeved on the second connecting rod and clamped between the second end cap unit and the second suction cup.
[0013] In some embodiments, the quick assembly tooling for the rim end cap further includes a sealing ring; the sealing ring is provided between at least one axial end of the iron ring and the corresponding end cap unit.
[0014] In some embodiments, a first annular limiting ring is formed on the side of the sealing ring facing the end cap unit, and a second annular limiting ring is formed on the side of the end cap unit facing the iron ring. The iron ring is sleeved outside the second annular limiting ring, the first annular limiting ring is located inside the second annular limiting ring, and the outer wall of the sealing ring abuts against the inner wall of the iron ring.
[0015] Compared with the prior art, the quick assembly tooling for the rim end cap of this utility model has at least the following beneficial effects:
[0016] This utility model discloses a quick assembly fixture for wheel rim end caps. The fixture includes a locking unit and two suction units. The two suction units are located on the adjacent sides of the two end cap units. The two locking units pass through the shaft holes of the two end cap units and are detachably connected to the two suction units inside the two end cap units. The two suction units can lock the two end cap units to the adjacent sides of the two end cap units and seal the shaft holes. During assembly, when the two end cap units are respectively sealed and fastened to the axial ends of the iron ring, the two suction units can engage, allowing the two end cap units and the iron ring to be quickly assembled into one unit. This quick assembly fixture for wheel rim end caps reduces the complexity of wheel rim processing and shortens the assembly time between the two end cap units and the iron ring, thus improving production efficiency.
[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 An exploded structural diagram of the quick assembly tooling for the wheel rim end cap provided in an embodiment of this utility model;
[0020] Figure 2 This is an exploded structural diagram from another perspective of the wheel rim end cap quick assembly tooling provided in an embodiment of this utility model.
[0021] Explanation of reference numerals in the attached figures:
[0022] 11. First suction cup; 111. First axial insertion protrusion; 12. Second suction cup; 121. First axial insertion hole;
[0023] 31. First connecting rod; 32. First handle;
[0024] 41. Second linkage; 42. Second handle;
[0025] 51. First annular seal; 52. Second annular seal;
[0026] 61. First elastic element;
[0027] 7. Sealing ring; 71. First annular limiting ring;
[0028] 81. First end cap unit; 811. First shaft hole; 812. First flared portion; 813. Second annular limiting ring; 82. Second end cap unit; 821. Second shaft hole; 822. Second flared portion;
[0029] 83. Iron ring. Detailed Implementation
[0030] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the specific implementation methods, structures, features, and effects according to this utility model application are described in detail below with reference to the accompanying drawings and preferred embodiments. In the following description, different "an embodiment" or "an embodiment" do not necessarily refer to the same embodiment. Furthermore, specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0031] In the description of this utility model, it should be clarified that the terms "first," "second," etc., in the specification, claims, and drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence; the terms "vertical," "lateral," "longitudinal," "front," "back," "left," "right," "up," "down," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this utility model, and do not mean that the device or element referred to must have a specific orientation or position, and therefore should not be construed as a limitation of this utility model.
[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] Example 1
[0034] like Figure 1-2 As shown, this utility model embodiment provides a quick assembly tooling for wheel rim end caps, used to set two end cap units at both axial ends of an iron ring 83. The quick assembly tooling for wheel rim end caps includes two locking units and two suction units. The two suction units are respectively located on the side of the two end cap units that are close to each other. The two locking units are respectively inserted into the shaft holes of the two end cap units and are detachably connected to the two suction units on the inner side of the two end cap units, so as to lock the two suction units on the side of the two end cap units that are close to each other and to block the shaft holes of the two end cap units.
[0035] When the two end cap units are respectively sealed and fastened to the two axial ends of the iron ring 83, the two suction units can be suctioned together.
[0036] In this embodiment, the quick assembly fixture for the rim end cap includes a locking unit and two suction units. The two suction units are located on the side of the two end cap units that are close to each other. The two locking units are respectively inserted into the shaft holes of the two end cap units and are detachably connected to the two suction units on the inner side of the two end cap units, which facilitates the assembly and disassembly of the two end cap units and the two suction units. The detachable connection of the two suction units on the inner side of the two end cap units can lock the two suction units on the side of the two end cap units that are close to each other and seal the shaft holes of the two end cap units. After the shaft holes of the two end cap units are sealed, the electrophoretic liquid and paint can be prevented from entering the inner side of the rim end cap through the shaft holes. The two end cap units are respectively sealed and fastened to the axial ends of the iron ring 83, which can prevent the electrophoretic liquid and paint from entering the inner side of the rim end cap through the mating points between the two end cap units and the axial ends of the iron ring 83.
[0037] Specifically, the two suction units are a first suction cup 11 and a second suction cup 12, the two locking units are a first locking unit and a second locking unit, and the two end cap units are a first end cap unit 81 and a second end cap unit 83. The first end cap unit 81 and the second end cap unit 83 are located at the two axial ends of the iron ring 83, the first suction cup 11 is disposed on the side of the first end cap unit 81 facing the second end cap unit 83, and the second suction cup 12 is disposed on the side of the second end cap unit 83 facing the first end cap unit 81.
[0038] During assembly, when the two end cap units are sealed and fastened to the axial ends of the iron ring 83, the two suction units can be attracted, allowing the two end cap units and the iron ring 83 to be quickly assembled into one unit. The quick assembly tooling for the rim end caps in this embodiment reduces the complexity of the rim processing technology, while also reducing the assembly time between the two end cap units and the iron ring 83, thus improving production efficiency.
[0039] In some embodiments, the two suction units are a first suction cup 11 and a second suction cup 12. Both the first suction cup 11 and the second suction cup 12 are provided with an even number of magnetic suction elements evenly distributed circumferentially. The magnetic poles of adjacent magnetic suction elements are opposite in the axial direction of the iron ring 83. During assembly, each magnetic suction element on the first suction cup 11 is attracted to a magnetic suction element on the second suction cup 12 with opposite magnetic pole polarity at its opposite end. During disassembly, by rotating the two locking units, each magnetic suction element on the first suction cup 11 is aligned with a magnetic suction element on the second suction cup 12 with the same magnetic pole polarity at its opposite end, so that the two end cap units can be quickly disassembled from the iron ring 83, reducing the assembly time between the two end cap units and the iron ring 83 and improving production efficiency.
[0040] In some embodiments, the first suction cup 11 has a first axial insertion protrusion 111 on the side facing the second suction cup 12, and the second suction cup 12 has a first axial insertion hole 121 on the side facing the first suction cup 11 that is adapted to the first axial insertion protrusion 111, so as to prevent the first suction cup 11 and the second suction cup 12 from radially offset by the axial hole cooperation.
[0041] In some embodiments, the first suction cup 11 is coaxial with the first axial insertion protrusion 111, and the second suction cup 12 is coaxial with the first axial insertion hole 121, so that the first suction cup 11 and the second suction cup 12 are coaxial.
[0042] The head of the first axial insertion protrusion 111 has a tapered structure, and the opening of the first axial insertion hole 121 has a chamfer, which facilitates the insertion of the first axial insertion protrusion 111 into the first axial insertion hole 121.
[0043] In some embodiments, the second suction cup 12 has a second axial insertion protrusion on the side facing the first suction cup 11, and the first suction cup 11 has a second axial insertion hole on the side facing the second suction cup 12 that matches the second axial insertion protrusion. The axial hole fit prevents the first suction cup 11 and the second suction cup 12 from radially offset.
[0044] In some embodiments, the second suction cup 12 is coaxial with the second axial insertion protrusion, and the first suction cup 11 is coaxial with the second axial insertion hole, so that the first suction cup 11 and the second suction cup 12 are coaxial.
[0045] The head of the second axial insertion protrusion has a tapered structure, and the opening of the second axial insertion hole has a chamfer to facilitate the insertion of the second axial insertion protrusion into the second axial insertion hole.
[0046] In some embodiments, one of the two locking units is a first locking unit, which includes a first connecting rod 31 and a first handle 32 connected to the first connecting rod 31. One of the two end cap units is a first end cap unit 81, which has a first shaft hole 811 coaxially arranged. The first suction cup 11 is located inside the first end cap unit 81. The first connecting rod 31 passes through the first shaft hole 811 and is detachably connected to the first suction cup 11. The first handle 32 is located outside the first end cap unit 81.
[0047] In this embodiment, the first connecting rod 31 is inserted into the first shaft hole 811 and detachably connected to the first suction cup 11. An insertion hole is provided in the first suction cup 11 with an internal thread, and the first connecting rod 31 is provided with an external thread, so that the first connecting rod 31 and the first suction cup 11 are detachably connected. The first handle 32 is located on the outside of the first end cap unit 81, and the first suction cup 11 is fixed to the inside of the first end cap unit 81 by the first handle 32 and the first connecting rod 31.
[0048] The first handle 32 is perpendicular to the first connecting rod 31.
[0049] In some embodiments, the other of the two locking units is a second locking unit, which includes a second connecting rod 41 and a second handle 42 connected to the second connecting rod 41. The other of the two end cap units is a second end cap unit 82, which has a second shaft hole 821 coaxially arranged. The second suction cup 12 is located inside the second end cap unit 82. The second connecting rod 41 passes through the second shaft hole 821 and is detachably connected to the second suction cup 12. The second handle 42 is located outside the second end cap unit 82.
[0050] In this embodiment, the second connecting rod 41 is inserted into the second shaft hole 821 and detachably connected to the second suction cup 12. An insertion hole can be opened in the second suction cup 12, with an internal thread in the insertion hole and an external thread in the second connecting rod 41, so that the second connecting rod 41 and the second suction cup 12 can be detachably connected. The second handle 42 is located on the outside of the second end cap unit 82, and the second suction cup 12 is fixed to the inside of the second end cap unit 82 by the second handle 42 and the second connecting rod 41.
[0051] The second link 41 is set perpendicular to the second link 41.
[0052] In some embodiments, the first shaft hole 811 is provided with a first flared portion 812 facing the opening of the first suction cup 11. A first annular seal 51 is provided in the first flared portion 812. The first connecting rod 31 passes through the first annular seal 51. The first annular seal 51 can be an oil seal. The provision of the first annular seal 51 can improve the sealing performance between the first connecting rod 31 and the first shaft hole 811.
[0053] In some embodiments, the second shaft hole 821 facing the opening of the second suction cup 12 is provided with a second flared portion 822, and a second annular seal 52 is provided inside the second flared portion 822. The second connecting rod 41 passes through the second annular seal 52. The second annular seal 52 can be an oil seal. The second annular seal 52 has a sealing function, which can improve the sealing between the second connecting rod 41 and the second shaft hole 821 and prevent electrophoretic liquid and paint from entering the inner side of the rim end cover.
[0054] In some embodiments, the quick assembly tooling for the rim end cap further includes a first elastic element 61, which is sleeved on the first connecting rod 31 and clamped between the first end cap unit 81 and the first suction cup 11. The axial distance between the first suction cup 11 and the second suction cup 12 can be adjusted by the first elastic element 61 so that the first suction cup 11 and the second suction cup 12 fit together.
[0055] In some embodiments, the quick assembly tooling for the rim end cap further includes a second elastic element, which is sleeved on the second connecting rod 41 and clamped between the second end cap unit 82 and the second suction cup 12. The axial distance between the first suction cup 11 and the second suction cup 12 can be adjusted by the second elastic element so that the first suction cup 11 and the second suction cup 12 fit together.
[0056] In some embodiments, the quick assembly tooling for the rim end cap further includes a sealing ring 7; the sealing ring 7 is provided between at least one axial end of the iron ring 83 and the corresponding end cap unit, so that at least one end cap unit is sealed and fastened to at least one axial end of the iron ring 83 by the sealing ring 7, preventing electrophoretic liquid and paint from entering the inner side of the rim end cap.
[0057] In some embodiments, the sealing ring 7 has a first annular limiting ring 71 on the side facing the end cap unit, and the end cap unit has a second annular limiting ring 813 on the side facing the iron ring 83. The iron ring 83 is sleeved on the second annular limiting ring 813, and the first annular limiting ring 71 is located inside the second annular limiting ring 813. The outer wall of the sealing ring 7 abuts against the inner wall of the iron ring 83 to achieve a seal between the end cap unit and the iron ring 83.
[0058] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the devices, apparatuses, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.
[0059] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A quick assembly fixture for wheel rim end caps, used to position two end cap units at both axial ends of a wheel rim (83), characterized in that, The quick assembly fixture for the rim end cap includes two locking units and two suction units. The two suction units are located on the side of the two end cap units that are close to each other. The two locking units are respectively inserted into the shaft holes of the two end cap units and are detachably connected to the two suction units on the inner side of the two end cap units, so as to lock the two suction units on the side of the two end cap units that are close to each other and to block the shaft holes of the two end cap units. When the two end cap units are respectively sealed and fastened to the two axial ends of the iron ring (83), the two suction units can be suctioned together.
2. The quick assembly tooling for wheel rim end caps according to claim 1, characterized in that, The two suction units are a first suction cup (11) and a second suction cup (12). Both the first suction cup (11) and the second suction cup (12) are provided with an even number of magnetic suction elements evenly distributed along the circumference. The magnetic poles of adjacent magnetic suction elements are opposite in the axial direction of the iron ring (83).
3. The quick assembly tooling for wheel rim end caps according to claim 2, characterized in that, The first suction cup (11) has a first axial insertion protrusion (111) on the side facing the second suction cup (12), and the second suction cup (12) has a first axial insertion hole (121) adapted to the first axial insertion protrusion (111) on the side facing the first suction cup (11); or, the second suction cup (12) has a second axial insertion protrusion on the side facing the first suction cup (11), and the first suction cup (11) has a second axial insertion hole adapted to the second axial insertion protrusion on the side facing the second suction cup (12).
4. The quick assembly tooling for wheel rim end caps according to claim 3, characterized in that, The first suction cup (11) is coaxial with the first axial insertion protrusion (111), and the second suction cup (12) is coaxial with the first axial insertion hole (121); or, the second suction cup (12) is coaxial with the second axial insertion protrusion, and the first suction cup (11) is coaxial with the second axial insertion hole.
5. The quick assembly fixture for wheel rim end caps according to claim 4, characterized in that, One of the two locking units is a first locking unit, which includes a first connecting rod (31) and a first handle (32) connected to the first connecting rod (31). One of the two end cap units is a first end cap unit (81), which has a first shaft hole (811) coaxially arranged. The first suction cup (11) is located inside the first end cap unit (81). The first connecting rod (31) passes through the first shaft hole (811) and is detachably connected to the first suction cup (11). The first handle (32) is located outside the first end cap unit (81).
6. The quick assembly tooling for wheel rim end caps according to claim 5, characterized in that, The other of the two locking units is a second locking unit, which includes a second connecting rod (41) and a second handle (42) connected to the second connecting rod (41). The other of the two end cap units is a second end cap unit (82), which has a second shaft hole (821) coaxially arranged. The second suction cup (12) is located inside the second end cap unit (82). The second connecting rod (41) passes through the second shaft hole (821) and is detachably connected to the second suction cup (12). The second handle (42) is located outside the second end cap unit (82).
7. The quick assembly tooling for wheel rim end caps according to claim 6, characterized in that, The first shaft hole (811) has a first flared portion (812) facing the opening of the first suction cup (11), and a first annular seal (51) is provided in the first flared portion (812), and the first connecting rod (31) passes through the first annular seal (51); and / or, the second shaft hole (821) has a second flared portion (822) facing the opening of the second suction cup (12), and a second annular seal (52) is provided in the second flared portion (822), and the second connecting rod (41) passes through the second annular seal (52).
8. The quick assembly fixture for wheel rim end caps according to claim 6, characterized in that, The quick assembly tooling for the rim end cap further includes a first elastic element (61), which is sleeved on the first connecting rod (31) and clamped between the first end cap unit (81) and the first suction cup (11); and / or, the quick assembly tooling for the rim end cap further includes a second elastic element, which is sleeved on the second connecting rod (41) and clamped between the second end cap unit (82) and the second suction cup (12).
9. The quick assembly fixture for wheel rim end caps according to claim 1, characterized in that, The quick assembly tooling for the rim end cap also includes a sealing ring (7); the sealing ring (7) is provided between at least one end of the iron ring (83) in the axial direction and the corresponding end cap unit.
10. The quick assembly tooling for wheel rim end caps according to claim 9, characterized in that, The sealing ring (7) has a first annular limiting ring (71) on the side facing the end cap unit, and the end cap unit has a second annular limiting ring (813) on the side facing the iron ring (83). The iron ring (83) is sleeved outside the second annular limiting ring (813), and the first annular limiting ring (71) is located inside the second annular limiting ring (813). The outer wall of the sealing ring (7) abuts against the inner wall of the iron ring (83).