Wire harness assembling and positioning structure

By combining an electric push rod, a shaking mechanism, and a repetitive rotation mechanism, the automatic fixing and alignment of the wire harness is achieved, solving the problem of low efficiency in manual operation in existing technologies and improving assembly efficiency.

CN223617610UActive Publication Date: 2025-12-02HUAIAN MINGZHENJIA IND & TRADE CO LTD
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Patent Information

Application Number
CN202520209828.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-02
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

Existing wire harness assembly and positioning structures require manual operation to fix and align, which is inefficient, and the alignment components need to be repeatedly disassembled and reassembled before they can be used.

Method used

The system uses an electric push rod and a shaking mechanism to automatically clamp and fix the wire harness, and a repetitive rotation mechanism and a horizontal correction bucket to automatically align the wire harness. Combined with a motor-driven dial and grooved wheel, the positioning table can be rotated and switched to achieve automated fixing and alignment.

Benefits of technology

It enables rapid fixing and alignment of wire harnesses, improves assembly efficiency, and avoids manual operation and repeated disassembly and installation steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness assembling and positioning structure, which relates to the technical field of wire harness assembling and positioning and comprises a base, one end of the top of the base is rotatably connected with a positioning table, a repeated rotating mechanism fixedly connected with the positioning table is arranged in a cavity at one end of the base, and the top of the positioning table is fixedly connected with a placing frame. A plurality of fixing baffles are fixedly connected to the side wall of one end of the containing frame, a first sliding opening is formed in the top of the positioning table, a plurality of fixing clamping blocks are slidably connected to the top of the positioning table, an electric push rod is fixedly connected into a cavity of the positioning table, and a supporting plate is fixedly connected to one end of the electric push rod. The base provided by the utility model is convenient to assemble on the basis of quickly aligning and fixing the wire harness lead, thereby solving the problems that the existing wire harness assembling and positioning structure needs manual operation to fix and align the wire harness lead during use, so that the efficiency is low, and the working efficiency is low. And the alignment assembly needs to be repeatedly disassembled and assembled for use.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness assembly and positioning technology, and specifically to a wire harness assembly and positioning structure. Background Technology

[0002] A wire harness is a set of service equipment that provides services to a certain load source group, such as a relay line, switching device, control system, etc. A wire harness is assembled from multiple wires. During the assembly process, a positioning structure is needed to fix and align the wire harness for auxiliary assembly.

[0003] A search revealed that the publication (announcement) number is CN220066715U, and the title is: "A wire harness assembly and positioning structure, including a fixed base, characterized in that a grooved fixing seat is installed on the upper left side of the fixed base, and a wire harness placement groove is opened on the upper part of the grooved fixing seat. The L-shaped fixing seat, the magnetic magnet, the wire positioning groove and the dovetail-shaped slide groove are designed to facilitate the positioning of the wire harness, make the wire harnesses side by side and aligned, and the magnetic fixation is convenient for disassembly and does not affect the assembly of the pins at the end of the wires."

[0004] The above technical solution has the following shortcomings;

[0005] The above solution requires manual operation to fix and align the wire harness, which is slow and cannot automatically fix and align the wire harness quickly. Furthermore, the alignment component needs to be disassembled before assembly, otherwise the alignment component will affect the assembly work. Therefore, it is necessary to solve the problem that the existing wire harness assembly and positioning structure requires manual operation to fix and align the wire harness, which is not only slow but also requires repeated disassembly and reassembly of the alignment component before it can be used. Utility Model Content

[0006] In view of the problems existing in the current wire harness assembly and positioning structure, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a wire harness assembly and positioning structure to solve the problem that the existing wire harness assembly and positioning structure requires manual operation to fix and align the wire harness, which is not only inefficient, but also requires repeated disassembly and reassembly of the alignment components before it can be used.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A wire harness assembly positioning structure includes a base, a positioning platform rotatably connected to one top end of the base, a repetitive rotation mechanism fixedly connected to the positioning platform within a cavity at one end of the base, a placement frame fixedly connected to the top of the positioning platform, multiple fixed baffles fixedly connected to one side wall of the placement frame, a first sliding opening on the top of the positioning platform and multiple fixed clamping blocks slidably connected thereto, an electric push rod fixedly connected within the cavity of the positioning platform, a support plate fixedly connected to one end of the electric push rod, the other end of each fixed clamping block passing through the first sliding opening and fixedly connected to the top of the support plate, a second sliding opening on the other top end of the base and a connecting arm slidably connected thereto, a horizontal correction bucket fixedly connected to one end of the connecting arm, a shaking mechanism fixedly connected to the connecting arm within a cavity at the other end of the base, and a front frame plate fixedly connected to one top end of the positioning platform.

[0010] Preferably, the repetitive rotation mechanism includes a support rod, a grooved wheel, a first motor, and a first dial. The support rod is rotatably connected to one end cavity of the base, and the grooved wheel is fixedly connected to the wall of the support rod. The first motor is fixedly connected to one end cavity of the base, and the first dial is fixedly connected to one end of the first motor. One end of the first dial is engaged with the grooved wheel.

[0011] Preferably, the vibration mechanism includes a second motor, a second dial, a crank, and a U-shaped rotating seat. The second motor is fixedly connected to the cavity at the other end of the base. The second dial is fixedly connected to one end of the second motor. The crank is rotatably connected to one end of the second dial. The U-shaped rotating seat is rotatably connected to one end of the crank. The top of the U-shaped rotating seat is fixedly connected to the bottom of the connecting arm.

[0012] Preferably, the positioning platform is a rectangular plate with one side wall being an arc-shaped surface.

[0013] Preferably, the top of the placement rack is fixedly connected with multiple top baffles.

[0014] Furthermore, one end of the base is provided with an arc-shaped groove, and is slidably connected to one end of the positioning platform.

[0015] Preferably, each of the top baffle, fixing block and fixing baffle has an anti-slip rubber layer on its surface.

[0016] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0017] 1. This utility model utilizes a placement rack set on the top of the positioning platform to facilitate the placement of wire harnesses into the slots of the placement rack. A support plate set at one end of an electric push rod drives multiple fixing blocks to move in the corresponding first sliding slots under the push of the electric push rod, and the wire harnesses are quickly clamped and fixed by the corresponding fixing baffles.

[0018] 2. This utility model utilizes a horizontal correction bucket located at one end of the connecting arm. Through a shaking mechanism, it repeatedly contacts multiple wire harnesses to align them. The front frame plate facilitates maintaining left and right limits for the multiple wire harnesses during alignment and allows the front ends to be easily removed for assembly after alignment. The positioning platform located on the top of the base, driven by a repeated rotation mechanism, allows for rotational switching for alignment and assembly without disassembly.

[0019] 3. In this utility model, a first dial is set at one end of a first motor. By controlling the first motor to rotate forward or backward and mesh with a grooved wheel, the meshing and rotation of the grooved wheel drives the positioning platform at the top of the support rod to rotate accordingly, thereby driving the positioning platform to rotate for switching purposes. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0021] Figure 1 This is a front structural diagram of the present invention;

[0022] Figure 2 This is a partial perspective view of the present invention;

[0023] Figure 3 This is a top view of the structure of this utility model;

[0024] Figure 4 This is a top view of the first sectional view of the structure of this utility model;

[0025] Figure 5 This is a top view of the second sectional view of the structure of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Base; 2. Positioning platform; 3. Placement frame; 4. Fixed baffle; 5. First sliding opening; 6. Fixed clamp; 7. Electric push rod; 8. Support plate; 9. Second sliding opening; 10. Connecting arm; 11. Horizontal correction bucket; 12. Front frame plate; 13. Support rod; 14. Grooved wheel; 15. First motor; 16. First dial; 17. Second motor; 18. Second dial; 19. Crank rod; 20. U-shaped rotating seat; 21. Top baffle; 22. Arc-shaped groove. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0029] This utility model discloses a wire harness assembly and positioning structure.

[0030] Example 1

[0031] This utility model provides, for example Figure 1-5 The diagram illustrates a wire harness assembly and positioning structure, comprising a base 1, a positioning platform 2 rotatably connected to one top end of the base 1, a repetitive rotation mechanism fixedly connected to the positioning platform 2 within a cavity at one end of the base 1, a placement frame 3 fixedly connected to the top of the positioning platform 2, multiple fixed baffles 4 fixedly connected to one side wall of the placement frame 3, a first sliding opening 5 on the top of the positioning platform 2, and multiple fixed clamping blocks 6 slidably connected thereto, an electric push rod 7 fixedly connected within the cavity of the positioning platform 2, a support plate 8 fixedly connected to one end of the electric push rod 7, and the other end of each fixed clamping block 6 passing through the first sliding opening 5 and fixedly connected to the top of the support plate 8, a second sliding opening 9 on the other top end of the base 1, and a connecting arm 10 slidably connected thereto, a horizontal correction bucket 11 fixedly connected to one end of the connecting arm 10, a shaking mechanism fixedly connected to the connecting arm 10 within a cavity at the other end of the base 1, and a front frame plate 12 fixedly connected to one top end of the positioning platform 2. The placement frame 3 on the top of the positioning platform 2 facilitates... The wire harness is placed in the slot of the placement rack 3. The support plate 8 at one end of the electric push rod 7 drives multiple fixing blocks 6 to move in the corresponding first sliding slot 5. The wire harness is quickly clamped and fixed by the corresponding fixing baffle 4. The horizontal correction bucket 11 at one end of the connecting arm 10 repeatedly abuts against the multiple wire harnesses to align them through a shaking mechanism. The front frame plate 12 helps to keep the left and right limits of the multiple wire harnesses during the alignment process and makes it easy to remove the front end for assembly after alignment. The positioning platform 2 at the top of the base 1 rotates repeatedly to switch alignment and assembly without disassembly, thus solving the problem that the existing wire harness assembly positioning structure requires manual operation to fix and align the wire harnesses, which is not only inefficient but also requires repeated disassembly and installation of the alignment components.

[0032] Example 2

[0033] In order to drive the positioning stage 2 to rotate for switching purposes, such as Figure 1 , 2As shown in Figure 5, the repetitive rotation mechanism includes a support rod 13, a grooved wheel 14, a first motor 15, and a first dial 16. The support rod 13 is rotatably connected to one end cavity of the base 1, and the grooved wheel 14 is fixedly connected to the wall of the support rod 13. The first motor 15 is fixedly connected to one end cavity of the base 1, and the first dial 16 is fixedly connected to one end of the first motor 15. One end of the first dial 16 is engaged with the grooved wheel 14. By using the first dial 16 located at one end of the first motor 15, the first motor 15 is controlled to rotate forward or backward to engage with the grooved wheel 14, causing the grooved wheel 14 to rotate and drive the positioning platform 2 on the top of the support rod 13 to rotate accordingly, thereby driving the positioning platform 2 to rotate for switching purposes.

[0034] Example 3

[0035] In order to drive the horizontal alignment bucket 11 to repeatedly rub against multiple wire harnesses for alignment, such as Figure 2 and 4 As shown, the shaking mechanism includes a second motor 17, a second dial 18, a crank 19, and a U-shaped rotating seat 20. The second motor 17 is fixedly connected to the cavity at the other end of the base 1. The second dial 18 is fixedly connected to one end of the second motor 17. The crank 19 is rotatably connected to one end of the second dial 18. The U-shaped rotating seat 20 is rotatably connected to one end of the crank 19. The top of the U-shaped rotating seat 20 is fixedly connected to the bottom of the connecting arm 10. By using the second dial 18 located at one end of the second motor 17, the second motor 17 drives the second dial 18 to rotate, causing the crank 19 to follow the rotation and push and pull the U-shaped rotating seat 20 at the other end. This causes the U-shaped rotating seat 20 to drive the horizontal correction bucket 11 to repeatedly contact multiple wire harnesses for alignment.

[0036] Example 4

[0037] For ease of use, such as Figure 1-5 As shown, the positioning platform 2 is a rectangular plate with an arc-shaped sidewall at one end. Multiple top baffles 21 are fixedly connected to the top of the placement frame 3. An arc-shaped groove 22 is opened at one end of the base 1 and is slidably connected to one end of the positioning platform 2. Each top baffle 21, the fixed clamping block 6, and the fixed baffle 4 are provided with an anti-slip rubber layer. The positioning platform 2, which is a rectangular plate with an arc-shaped sidewall at one end, corresponds and fits with the arc-shaped groove 22 when rotating and switching. The multiple top baffles 21 prevent multiple wire harnesses in the placement frame 3 from lifting and falling off when in contact, thus affecting the alignment work. The anti-slip rubber layer increases friction during clamping and alignment, making it easier to use.

[0038] How to use:

[0039] In use, the positioning platform 2 is rotated to align with the horizontal alignment bucket 11. Multiple wire harnesses are inserted into the corresponding placement rack 3. The top baffle 21 prevents them from tilting or falling off during alignment. The shaking mechanism repeatedly contacts the multiple wire harnesses to make them roughly horizontally aligned. The electric push rod 7 pushes the multiple fixing blocks 6 to move in the corresponding first sliding slot 5. The corresponding fixing baffle 4 quickly clamps and fixes the wire harnesses. The positioning platform 2 is rotated and reset by the repeated rotation mechanism, which facilitates the assembly of the fixed wire harnesses.

[0040] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A wire harness assembly and positioning structure, comprising a base (1), characterized in that, A positioning platform (2) is rotatably connected to one end of the top of the base (1). A repetitive rotation mechanism fixedly connected to the positioning platform (2) is provided in the cavity of one end of the base (1). A placement rack (3) is fixedly connected to the top of the positioning platform (2). Multiple fixed baffles (4) are fixedly connected to one side wall of the placement rack (3). A first sliding opening (5) is provided on the top of the positioning platform (2), and multiple fixed clamping blocks (6) are slidably connected thereto. An electric push rod (7) is fixedly connected inside the cavity of the positioning platform (2). One end of the base (1) is fixedly connected to a support plate (8), and the other end of each of the fixed clamping blocks (6) passes through the first sliding opening (5) and is fixedly connected to the top of the support plate (8). The other end of the top of the base (1) is provided with a second sliding opening (9) and is slidably connected to a connecting arm (10). One end of the connecting arm (10) is fixedly connected to a horizontal correction bucket (11). The other end of the base (1) is provided with a shaking mechanism fixedly connected to the connecting arm (10). One end of the top of the positioning platform (2) is fixedly connected to a front frame plate (12).

2. The wire harness assembly and positioning structure according to claim 1, characterized in that, The repetitive rotation mechanism includes a support rod (13), a grooved wheel (14), a first motor (15), and a first dial (16). The support rod (13) is rotatably connected to one end cavity of the base (1). The grooved wheel (14) is fixedly connected to the wall of the support rod (13). The first motor (15) is fixedly connected to one end cavity of the base (1). The first dial (16) is fixedly connected to one end of the first motor (15). One end of the first dial (16) is engaged with the grooved wheel (14).

3. The wire harness assembly and positioning structure according to claim 1, characterized in that, The shaking mechanism includes a second motor (17), a second dial (18), a crank (19), and a U-shaped rotating seat (20). The second motor (17) is fixedly connected to the cavity at the other end of the base (1). The second dial (18) is fixedly connected to one end of the second motor (17). The crank (19) is rotatably connected to one end of the second dial (18). The U-shaped rotating seat (20) is rotatably connected to one end of the crank (19). The top of the U-shaped rotating seat (20) is fixedly connected to the bottom of the connecting arm (10).

4. The wire harness assembly and positioning structure according to claim 1, characterized in that, The positioning platform (2) is a rectangular plate with one side wall being an arc-shaped surface.

5. A wire harness assembly and positioning structure according to claim 1, characterized in that, The top of the placement rack (3) is fixedly connected to multiple top baffles (21).

6. The wire harness assembly and positioning structure according to claim 1, characterized in that, The base (1) has an arc-shaped groove (22) at one end, and is slidably connected to the positioning platform (2) at one end.

7. A wire harness assembly and positioning structure according to claim 5, characterized in that, Each of the top baffle (21), fixing block (6) and fixing baffle (4) has an anti-slip rubber layer on its surface.

Citation Information

Patent Citations

  • Wire harness assembling and positioning structure

    CN220066715U