Perforating machine capable of adjusting punching edge distance

Abstract

The perforating machine capable of adjusting the perforating edge distance comprises a support, and a perforating mechanism, an edge distance adjusting mechanism, a feeding mechanism, a discharging mechanism and a positioning mechanism are arranged on the support. The feeding mechanism, the punching mechanism and the discharging mechanism are sequentially arranged in the Y-axis direction, and the punching mechanism is provided with an edge distance adjusting mechanism in the X-axis direction or in the direction opposite to the X-axis direction; the edge distance adjusting mechanism comprises a bottom plate, a sliding block and a driving device, a guide rail is arranged on the bottom plate, the sliding block is in sliding fit with the guide rail, the driving device is connected and assembled with the sliding block, at least one pushing piece is arranged on the sliding block, an extension part is arranged at one end of the pushing piece, and a pushing surface is arranged at the joint of the pushing piece and the extension part; the positioning mechanism is arranged between the punching mechanism and the edge distance adjusting mechanism and comprises a first blocking piece and a second blocking piece. The punching edge distance can be flexibly adjusted according to the requirements of specific products, the universality of the device is remarkably enhanced through the design, and the punching device can be suitable for wider punching operation.

Description

Technical Field

[0001] This utility model relates to a punching machine, and more particularly to a punching machine with adjustable punching edge distance. Background Technology

[0002] While current grommet machines designed for wooden slat curtains meet basic punching requirements to some extent, they have significant limitations in practical applications. Particularly when punching materials, the punching margins are preset and fixed, meaning users cannot adjust the margins according to specific curtain sizes, design styles, or installation needs. This lack of flexibility severely restricts the machine's versatility and practicality. Utility Model Content

[0003] In view of the shortcomings of existing technology, the purpose of this utility model is to provide a punching machine with adjustable punching edge distance.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an adjustable punching distance punching machine, comprising a support, wherein the support is provided with a punching mechanism for punching materials, an edge distance adjustment mechanism for controlling the punching distance of materials, a feeding mechanism, a discharging mechanism, and a positioning mechanism; the feeding mechanism, punching mechanism, and discharging mechanism are arranged sequentially along the Y-axis direction, and the punching mechanism is provided with an edge distance adjustment mechanism along the X-axis direction or along the opposite direction of the X-axis; the edge distance adjustment mechanism includes a base plate, a sliding block, and a driving device for driving the sliding block to slide, the base plate is provided with a guide rail, the sliding block is slidably engaged with the guide rail, the driving device is connected and assembled with the sliding block, the sliding block is provided with at least one pushing member, the end of the pushing member near the punching mechanism is provided with an extension for supporting materials, and the connection between the pushing member and the extension is provided with a pushing surface for pushing materials; the positioning mechanism is located between the punching mechanism and the edge distance adjustment mechanism, and the positioning mechanism includes a first blocking member and a second blocking member.

[0005] Preferably, the driving device includes a first motor, a belt, a first pulley, a second pulley, and a first bearing. The first motor is fixed on the base plate, and its output end is connected to the first pulley. The first bearing is also fixed on the base plate and is connected to the second pulley. The first pulley and the second pulley are connected by a belt, and the sliding block is fixedly connected to a segment of the belt.

[0006] Preferably, the first blocking member and the second blocking member are configured as two unconnected columns or as two connected baffles, and the two baffles are perpendicular to each other.

[0007] Preferably, the pushing member is a rod-shaped member with a circular cross-section, and the extension is also a rod-shaped member with a circular cross-section, wherein the radius of the cross-sectional circle of the extension is smaller than the radius of the cross-sectional circle of the pushing member.

[0008] Preferably, the feeding mechanism includes a first cylinder, a first roller, a second motor, and a feeding roller. The output end of the second motor is connected to the feeding roller. The first cylinder is located above the feeding roller, and the end of the first cylinder near the feeding roller is connected to the first roller.

[0009] Preferably, the side of the feeding roller away from the second motor is connected to a second bearing, and the second bearing is fixed to the bracket.

[0010] Preferably, the discharge mechanism includes a second cylinder, a second roller, a third motor, and a discharge roller. The output end of the third motor is connected to the discharge roller. The second cylinder is located above the discharge roller, and the end of the second cylinder near the discharge roller is connected to the second roller.

[0011] Preferably, the punching mechanism includes a third cylinder, a punch, and a punching die, with the punch connected below the third cylinder and the punching die located below the punch.

[0012] Preferably, the bracket is provided with a third roller, and when the edge adjustment mechanism pushes the material into the punching mechanism, the material abuts against the third roller.

[0013] Preferably, the punching mechanism, edge adjustment mechanism, feeding mechanism, and positioning mechanism are slidably connected to the bracket.

[0014] The beneficial effects of this utility model are as follows: By incorporating an adjustable edge distance mechanism, this utility model improves the versatility of the equipment. This mechanism allows users to adjust the punching edge distance according to specific needs, meaning that the same punching machine can adapt to wooden slat curtains of different specifications and design styles. This greatly enhances the equipment's versatility, enabling its widespread application in various curtain manufacturing scenarios.

[0015] By incorporating an adjustable hemline mechanism, users can easily achieve personalized customization, meeting consumers' specific requirements regarding curtain size, style, and other aspects. This not only enhances the user experience but also increases the product's market competitiveness.

[0016] The adjustable edge spacing mechanism makes the punching process more flexible and efficient. When punching holes for curtains of different sizes, users do not need to change equipment or adjust the production line; they only need to adjust the edge spacing. This greatly shortens the production cycle, improves production efficiency, and reduces production costs. Attached Figure Description

[0017] Figure 1 This is one of the structural schematic diagrams of this utility model;

[0018] Figure 2 This is the second structural schematic diagram of the present invention;

[0019] Figure 3 This is one of the flowcharts of this utility model;

[0020] Figure 4 This is the second flowchart of the present invention;

[0021] Figure 5 This is the third flowchart of this utility model;

[0022] Figure 6 This is a structural schematic diagram of the pusher and the extension. Detailed Implementation

[0023] like Figures 1-6 As shown, an adjustable punching distance punching machine includes a support 1. The support 1 is equipped with a punching mechanism 2 for punching holes in material 8, an edge distance adjustment mechanism 3 for controlling the punching distance of material 8, a feeding mechanism 4, a discharging mechanism 5, and a positioning mechanism 6. The feeding mechanism 4, the punching mechanism 2, and the discharging mechanism 5 are arranged sequentially along the Y-axis. The punching mechanism 2 is equipped with the edge distance adjustment mechanism 3 along the X-axis or the opposite direction of the X-axis. The edge distance adjustment mechanism 3 includes a base plate 31, a sliding block 32, and a driving device 33 for driving the sliding block 32 to slide. The base plate 31 is equipped with a guide rail 34, and the sliding block 32 slides in cooperation with the guide rail 34. The driving device 33 is connected and assembled with the sliding block 32. The sliding block 32 is provided with at least one pushing member 35. The pushing member 35 is provided with an extension 36 for supporting the material 8 at one end near the punching mechanism 2. The connection between the pushing member 35 and the extension 36 is provided with a pushing surface 37 for pushing the material 8. The positioning mechanism 6 is provided between the punching mechanism 2 and the edge adjustment mechanism 3. The positioning mechanism 6 includes a first blocking member 61 and a second blocking member 62. The first blocking member 61 and the second blocking member 62 are configured as two unconnected columns or as two connected baffles, and the two baffles are perpendicular to each other.

[0024] The drive device 33 includes a first motor 331, a belt 332, a first pulley 333, a second pulley 334, and a first bearing 335. The first motor 331 is fixed on the base plate 31, and its output end is connected to the first pulley 333. The first bearing 335 is also fixed on the base plate 31 and is connected to the second pulley 334. The first pulley 333 and the second pulley 334 are connected by the belt 332. The sliding block 32 is fixedly connected to a segment of the belt 332.

[0025] Preferably, the pushing member 35 is a rod-shaped member with a circular cross-section, and the extension 36 is also a rod-shaped member with a circular cross-section, wherein the radius of the cross-sectional circle of the extension 36 is smaller than the radius of the cross-sectional circle of the pushing member 35.

[0026] The feeding mechanism 4 includes a first cylinder 41, a first roller 42, a second motor 43, and a feeding roller 44. The output end of the second motor 43 is connected to the feeding roller 44. The first cylinder 41 is located above the feeding roller 44, and the first roller 42 is connected to one end of the first cylinder 41 near the feeding roller 44.

[0027] The feeding roller 44 is connected to a second bearing 45 on the side away from the second motor 43, and the second bearing 45 is fixed on the bracket 1.

[0028] Preferably, the discharge mechanism 5 includes a second cylinder 51, a second roller 52, a third motor 53, and a discharge roller 54. The output end of the third motor 53 is connected to the discharge roller 54. The second cylinder 51 is located above the discharge roller 54, and the end of the second cylinder 51 near the discharge roller 54 is connected to the second roller 52.

[0029] The punching mechanism 2 includes a third cylinder 21, a punch 22, and a punching die 23. The punch 22 is connected below the third cylinder 21, and the punching die 23 is located below the punch 22.

[0030] The bracket 1 is provided with a third roller 7. When the edge adjustment mechanism 3 pushes the material 8 into the punching mechanism 2, the material 8 abuts against the third roller 7. The third roller 7 cooperates with the top pushing surface 37 to fix the material 8 entering the punching mechanism 2. The position of the third roller 7 can be adjusted according to the need of the punching edge distance.

[0031] Preferably, the punching mechanism 2, the edge adjustment mechanism 3, the feeding mechanism 4, and the positioning mechanism 6 are slidably connected to the bracket 1.

[0032] Working principle:

[0033] (1) The material 8 is placed on the extension 36 and located in the positioning mechanism 6, and abuts against the first blocking member 61 and the second blocking member 62 respectively, thus completing the initial positioning of the material 8;

[0034] (2) The first motor 331 drives the belt 332 to rotate around the first pulley 333 and the second pulley 334 via the first pulley 333. The sliding block 32, which is fixedly connected to the belt 332, moves along the guide rail 34 toward the punching mechanism 2. The pushing member 35 and the extension 36 located on the sliding block 32 also move at the same time. The pushing surface 37 pushes the material 8 toward the punching mechanism 2 until the material 8 comes into contact with the third roller 7. At this time, the material 8 is located in the punching die 23. The punching edge distance of the material 8 can be adjusted by adjusting the moving distance of the sliding block 32 to adjust the position of the material 8 relative to the punching die 23.

[0035] (3) When the front part of the material 8 is in the punching die 23, the rear part of the material 8 enters the feeding mechanism 4, that is, it is between the feeding roller 44 and the first roller 42. The first cylinder 41 starts to work, driving the first roller 42 to move downward to press the material 8. The second motor 43 works to drive the feeding roller 44 to rotate, and the material 8 moves in the Y-axis direction.

[0036] (4) While the material 8 moves toward the Y-axis, the third cylinder 21 drives the punch 22 to move downward to punch the material 8 in the punching die 23.

[0037] (5) When the material 8 completes the punching process and moves towards the Y-axis direction to enter the discharge mechanism 5, it is between the discharge roller 54 and the second roller 52. The second cylinder 51 starts to work, driving the second roller 52 to move downward to press the material 8. The third motor 53 works to drive the discharge roller 54 to rotate. The material 8 completes the punching process and continues to move towards the Y-axis direction to complete the discharge.

[0038] Multiple materials 8 can be stacked on the extension 36. All materials 8 are located in the positioning mechanism 6 and abut against the first blocking member 61 and the second blocking member 62 respectively, completing the initial positioning of the multiple materials 8. When a material 8 is pushed into the punching mechanism 2 by the pushing surface 37, the next material 8 falls on the pushing member 35. When a material 8 has been punched and discharged, the sliding block 32 moves away from the punching mechanism 2, and the next material 8 falls from the pushing member 35 into the extension 36. The above steps can then be repeated.

[0039] This invention improves the versatility of the equipment by incorporating an adjusting edge distance mechanism 3. This mechanism allows users to adjust the punching edge distance according to specific needs, meaning the same punching machine can adapt to different specifications and design styles of wooden slat curtains. This significantly enhances the equipment's versatility, enabling its widespread application in various curtain manufacturing scenarios.

[0040] By incorporating the adjustable edge mechanism 3, users can easily achieve personalized customization, meeting consumers' specific requirements regarding curtain size, style, and other aspects. This not only enhances the user experience but also increases the product's market competitiveness.

[0041] The edge adjustment mechanism 3 makes the punching process more flexible and efficient. When punching holes for curtains of different sizes, users do not need to change equipment or adjust the production line; they only need to adjust the edge distance. This greatly shortens the production cycle, improves production efficiency, and reduces production costs.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Simple modifications and substitutions made by those skilled in the art without departing from the spirit and scope of this utility model are within its protection scope.

Claims

1. A punching machine with adjustable punching edge distance, characterized in that, The device includes a support frame, on which are mounted a punching mechanism for punching materials, an edge-distance adjustment mechanism for controlling the punching edge distance, a feeding mechanism, a discharging mechanism, and a positioning mechanism. The feeding mechanism, punching mechanism, and discharging mechanism are arranged sequentially along the Y-axis, and the punching mechanism is equipped with an edge-distance adjustment mechanism along the X-axis or the opposite direction of the X-axis. The edge-distance adjustment mechanism includes a base plate, a sliding block, and a driving device for driving the sliding block to slide. The base plate is provided with a guide rail, and the sliding block slides with the guide rail. The driving device is connected and assembled with the sliding block. The sliding block is provided with at least one pushing member, and the end of the pushing member near the punching mechanism is provided with an extension for supporting materials. The connection between the pushing member and the extension is provided with a pushing surface for pushing the materials. The positioning mechanism is located between the punching mechanism and the edge-distance adjustment mechanism, and the positioning mechanism includes a first blocking member and a second blocking member.

2. The adjustable punching edge distance punching machine as described in claim 1, characterized in that, The driving device includes a first motor, a belt, a first pulley, a second pulley, and a first bearing. The first motor is fixed on the base plate, and its output end is connected to the first pulley. The first bearing is also fixed on the base plate and is connected to the second pulley. The first pulley and the second pulley are connected by a belt. The sliding block is fixedly connected to a section of the belt.

3. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The first and second blocking members are configured as two unconnected columns or as two connected baffles, with the two baffles being perpendicular to each other.

4. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The pushing member is a rod-shaped member with a circular cross-section, and the extension is also a rod-shaped member with a circular cross-section. The radius of the cross-sectional circle of the extension is smaller than the radius of the cross-sectional circle of the pushing member.

5. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The feeding mechanism includes a first cylinder, a first roller, a second motor, and a feeding roller. The output end of the second motor is connected to the feeding roller. The first cylinder is located above the feeding roller, and the end of the first cylinder near the feeding roller is connected to the first roller.

6. A punching machine with adjustable punching edge distance as described in claim 5, characterized in that, The feeding roller is connected to a second bearing on the side away from the second motor, and the second bearing is fixed to the bracket.

7. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The discharge mechanism includes a second cylinder, a second roller, a third motor, and a discharge roller. The output end of the third motor is connected to the discharge roller. The second cylinder is located above the discharge roller, and the end of the second cylinder near the discharge roller is connected to the second roller.

8. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The punching mechanism includes a third cylinder, a punch, and a punching die. The punch is connected to the lower part of the third cylinder, and the punching die is located below the punch.

9. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The bracket is equipped with a third roller. When the edge adjustment mechanism pushes the material into the punching mechanism, the material comes into contact with the third roller.

10. A punching machine with adjustable punching edge distance as described in claim 1, characterized in that, The drilling mechanism, edge adjustment mechanism, feeding mechanism, and positioning mechanism are slidably connected to the bracket.

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