Anti-loosening conveying belt high-strength connecting structure

Abstract

The utility model relates to the technical field of conveyor belt joints, and discloses an anti-loosening conveyor belt high-strength connecting structure which comprises a first flame-retardant conveyor belt and a second flame-retardant conveyor belt, and belt core layers are embedded in the first flame-retardant conveyor belt and the second flame-retardant conveyor belt. According to the utility model, the joint belt core is arranged between the two belt core layers, the two joint belt cores are in corresponding zigzag shapes, are mutually coupled and attached and are adhered by the covering glue, then the two groups of anti-tear mesh fabrics are used for anti-tear adhesion operation, and finally the upper covering glue and the lower covering glue are used for protective covering, so that joint adhesion is completed; and finally, vulcanization operation is conducted, heat vulcanization outer layers are vulcanized on the surfaces of the upper covering rubber and the lower covering rubber, vulcanization protection operation is completed, bonding connection can be conducted without punching of the connector, the whole connector is provided with a bonding protection structure, the situation that the tensile strength is damaged due to punching of the belt body is avoided, and the strength and the service life of the conveyor belt connector are improved.

Description

Technical Field

[0001] This utility model relates to the field of conveyor belt joint technology, specifically a high-strength connection structure for preventing loosening of conveyor belts. Background Technology

[0002] In today's industrial production and logistics transportation, conveyor belts play a crucial role. They are widely used in many scenarios such as mining, port loading and unloading, and factory assembly lines, undertaking the important task of continuously and efficiently transporting various materials. On the one hand, the types of materials transported are becoming increasingly complex, including not only conventional block ores and coal, but also some corrosive chemical raw materials, as well as irregularly shaped, hard metal scraps that can easily impact the conveyor belt. Conveyor belts are characterized by thin belts, light weight, low drive power, good troughing properties, high production efficiency, and low cost.

[0003] With the continuous development of industry, the requirements for conveyor belt performance are becoming increasingly stringent. However, existing conveyor belt connection structures are unable to meet these new demands. Traditional connection methods, such as mechanical snap-fit ​​connections, are relatively convenient to install, but when faced with the impact of heavy materials, the snaps are prone to loosening and deformation, resulting in a sharp drop in the strength of the conveyor belt connection and frequent breakage failures, which greatly affects production efficiency. The connection convenience of the joint is also insufficient, and the strength of direct vulcanization bonding is low, affecting the normal service life and operating performance of the conveyor belt. To address these issues, we propose a high-strength, anti-loosening connection structure for conveyor belts. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a high-strength connection structure for conveyor belts that prevents loosening. It features an adhesive protective structure, which avoids damage to tensile strength caused by punching holes in the belt body, and enhances the strength and service life of the conveyor belt joint. This solves the problem that conveyor belt joints are usually connected by punching and buckling, which reduces tensile strength and service life.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned adhesive protective structure, avoid damage to tensile strength from belt body perforation, and enhance the strength and service life of conveyor belt joints, this utility model provides the following technical solution: a high-strength connection structure for anti-loosening conveyor belts, including a first flame-retardant conveyor belt and a second flame-retardant conveyor belt, wherein a belt core layer is embedded inside both the first flame-retardant conveyor belt and the second flame-retardant conveyor belt.

[0008] The two core layers each have a connector core on one side of their opposite sides. The two connector cores are interlaced and bonded together. The upper and lower sides of the connector cores are provided with tear-resistant mesh. The opposite sides of the two tear-resistant meshes are respectively provided with upper cover adhesive and lower cover adhesive.

[0009] The outer sides of the upper and lower cover rubbers are provided with an integrally formed heat-cured outer layer, and the joint core, the tear-resistant mesh, and the gaps between the upper and lower cover rubbers are all coated with cover rubber.

[0010] Preferably, the joints of the two connector cores are distributed in a serrated strip shape, and the two connector cores are coupled and bonded to each other as a whole by the serrated strips on opposite sides.

[0011] Preferably, the connection point between the two joint belt cores on opposite sides is coated with core paste adhesive, and the first flame-retardant conveyor belt, the second flame-retardant conveyor belt, the upper cover adhesive, and the lower cover adhesive are all fire-retardant belts.

[0012] Preferably, the core layer is located at the center of the inner side of the first flame-retardant conveyor belt and the second flame-retardant conveyor belt, and the two core layers are connected together by a joint core. The first flame-retardant conveyor belt and the second flame-retardant conveyor belt are combined into one piece by an upper cover rubber, a lower cover rubber and a heat-cured outer layer.

[0013] Preferably, the heat-vulcanized outer layer is bonded between the first flame-retardant conveyor belt and the second flame-retardant conveyor belt, and the upper and lower sides of the first and second flame-retardant conveyor belts are flush with the upper and lower sides of the heat-vulcanized outer layer.

[0014] Preferably, the tear-resistant mesh is sleeved on the outside of the core layer and the joint core, and the tear-resistant mesh is adhered between the first flame-retardant conveyor belt and the second flame-retardant conveyor belt.

[0015] Preferably, the hot vulcanized outer layer is vulcanized by energizing a hot plate on a vulcanizing joint machine, and vulcanization is completed after cooling and depressurization.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a high-strength connection structure for conveyor belts that prevents loosening, which has the following beneficial effects:

[0018] 1. This anti-loosening conveyor belt high-strength connection structure enhances its toughness and durability by incorporating a core layer inside the first and second flame-retardant conveyor belts. A joint core is located between the two core layers, with corresponding serrated edges that are coupled and bonded together by a cover rubber. Two sets of tear-resistant mesh fabrics then provide tear resistance. Finally, upper and lower cover rubbers provide protective coverage, completing the joint bonding. A vulcanization process is then performed, creating a heat-cured outer layer on the surfaces of the upper and lower cover rubbers for vulcanization protection. This allows for bonding without drilling, and the overall joint has an adhesive protection structure, preventing damage to tensile strength from drilling and enhancing the strength and service life of the conveyor belt joint. Attached Figure Description

[0019] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a three-dimensional sectional view of the structure of this utility model.

[0021] Figure 3 This is a three-dimensional sectional view of the structure of this utility model from below;

[0022] Figure 4 This is a three-dimensional side view sectional diagram of the structure of this utility model;

[0023] Figure 5 This is a frontal perspective three-dimensional schematic diagram of the connection structure of the connector core and the tear-resistant mesh fabric of this utility model.

[0024] In the diagram: 1. First flame-retardant conveyor belt; 2. Second flame-retardant conveyor belt; 3. Core layer; 4. Joint core; 5. Tear-resistant mesh; 6. Upper cover rubber; 7. Lower cover rubber; 8. Heat-cured outer layer. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 A high-strength connection structure for a conveyor belt that prevents loosening includes a first flame-retardant conveyor belt 1 and a second flame-retardant conveyor belt 2, wherein a core layer 3 is embedded inside both the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2.

[0027] Two core layers 3 are provided with joint cores 4 on opposite sides. The two joint cores 4 are interlaced and bonded together. Tear-resistant mesh fabric 5 is provided on both the upper and lower sides of the joint cores 4. The upper cover adhesive 6 and the lower cover adhesive 7 are respectively provided on the opposite sides of the two tear-resistant mesh fabrics 5.

[0028] Among them, the outer side of the upper cover rubber 6 and the lower cover rubber 7 is provided with an integrally formed hot vulcanized outer layer 8, and the joint core 4, the tear-resistant mesh 5 and the gap between the upper cover rubber 6 and the lower cover rubber 7 are all coated with cover rubber.

[0029] The beneficial effects of this solution are as follows: By providing a core layer 3 inside the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2, the toughness and durability of the belt are enhanced. A joint core 4 is provided between the two core layers 3. The two joint cores 4 are serrated and coupled together, and are bonded by cover adhesive. Then, two sets of tear-resistant mesh fabrics 5 are used for tear-resistant bonding. Finally, the upper cover adhesive 6 and the lower cover adhesive 7 provide protective covering, completing the joint bonding. Finally, a vulcanization operation is performed to vulcanize the surface of the upper cover adhesive 6 and the lower cover adhesive 7 to form a heat-vulcanized outer layer 8, completing the vulcanization protection operation. This allows the joint to be bonded without drilling. The overall joint has an adhesive protection structure, avoiding damage to the tensile strength of the belt body by drilling, and enhancing the strength and service life of the conveyor belt joint.

[0030] Furthermore, the joints of the two connector cores 4 are both distributed in a serrated strip shape, and the two connector cores 4 are coupled and bonded to each other as a whole by the serrated strips on opposite sides;

[0031] By setting the connector core 4, the connectors are all arranged in a sawtooth-shaped strip, which can be interlaced and coupled into a whole. The adhesive is used to bond the whole, which has good compatibility and good adhesion.

[0032] Furthermore, the connection points of the two joint belt cores 4 on opposite sides are coated with core paste adhesive. The first flame-retardant conveyor belt 1, the second flame-retardant conveyor belt 2, the upper cover adhesive 6 and the lower cover adhesive 7 are all fireproof and flame-retardant belts.

[0033] By setting the core adhesive, the two joint belt cores 4 have good adhesion and excellent compatibility. The first flame-retardant conveyor belt 1, the second flame-retardant conveyor belt 2, the upper cover adhesive 6 and the lower cover adhesive 7 are all fire-retardant belts, and the overall fire-retardant performance is excellent.

[0034] Furthermore, the core layer 3 is located at the center of the inner side of the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2 respectively. The two core layers 3 are connected together by the joint core 4. The first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2 are combined into one piece by the upper cover rubber 6, the lower cover rubber 7 and the heat-cured outer layer 8.

[0035] By setting the core layer 3, the overall durability of the conveyor belt is increased. The whole belt is composed of an upper cover rubber 6, a lower cover rubber 7 and a heat-cured outer layer 8, which has excellent fit.

[0036] Furthermore, the hot-vulcanized outer layer 8 is bonded between the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2, and the upper and lower sides of the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2 are flush with the upper and lower sides of the hot-vulcanized outer layer 8.

[0037] By setting a hot-vulcanized outer layer 8 and bonding it between the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2, they are bonded and flush with each other, with excellent overall compatibility and good adhesion.

[0038] Furthermore, the tear-resistant mesh 5 is sleeved on the outside of the core layer 3 and the joint core 4, and the tear-resistant mesh 5 is attached between the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2.

[0039] By setting the tear-resistant mesh 5 to be sleeved on the outside of the core layer 3 and the joint core 4, the overall tensile strength is excellent, the tear resistance is good, and the durability is strong.

[0040] Furthermore, the hot vulcanized outer layer 8 is vulcanized by energizing the hot plate on the vulcanizing joint machine, and vulcanization is completed after cooling and depressurization;

[0041] By setting the outer layer 8 to be vulcanized by the hot plate on the vulcanizing joint machine, the overall operation is stable and the adaptability is good.

[0042] Working principle: By providing a core layer 3 inside the first flame-retardant conveyor belt 1 and the second flame-retardant conveyor belt 2, the toughness and durability of the belt are enhanced. A joint core 4 is provided between the two core layers 3. The two joint cores 4 are serrated and coupled together, and are bonded by cover rubber. Then, two sets of tear-resistant mesh fabrics 5 are used for tear-resistant bonding. Finally, the upper cover rubber 6 and the lower cover rubber 7 provide a protective cover, completing the joint bonding. Finally, a vulcanization operation is performed to vulcanize the surface of the upper cover rubber 6 and the lower cover rubber 7 to form a heat-vulcanized outer layer 8, completing the vulcanization protection operation. This allows the joint to be bonded without drilling. The overall joint has an adhesive protection structure, avoiding damage to the tensile strength of the belt body by drilling, enhancing the strength and service life of the conveyor belt joint, and solving the problem that the conveyor belt joint is usually connected by drilling and buckling, which reduces the tensile strength and service life.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-strength connection structure for an anti-loosening conveyor belt, comprising a first flame-retardant conveyor belt (1) and a second flame-retardant conveyor belt (2), characterized in that: Both the first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2) have a core layer (3) embedded inside. The two core layers (3) are provided with joint cores (4) on opposite sides. The two joint cores (4) are interlaced and bonded together. The upper and lower sides of the joint cores (4) are provided with tear-resistant mesh (5). The opposite sides of the two tear-resistant meshes (5) are provided with upper cover adhesive (6) and lower cover adhesive (7). Among them, the outer side of the upper cover rubber (6) and the lower cover rubber (7) is provided with an integrally formed heat vulcanized outer layer (8), and the gaps between the joint core (4), the tear-resistant mesh (5), the upper cover rubber (6) and the lower cover rubber (7) are all coated with cover rubber.

2. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The joints of the two connector cores (4) are both distributed in a serrated strip shape, and the two connector cores (4) are coupled and bonded to each other as a whole by the serrated strip on opposite sides.

3. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The connection points of the two joint cores (4) on opposite sides are coated with core paste adhesive. The first flame-retardant conveyor belt (1), the second flame-retardant conveyor belt (2), the upper cover adhesive (6) and the lower cover adhesive (7) are all fire-resistant and flame-retardant belts.

4. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The core layer (3) is located at the center of the inner side of the first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2), respectively. The two core layers (3) are connected together by the joint core (4). The first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2) are combined into one piece by the upper cover rubber (6), the lower cover rubber (7) and the heat-cured outer layer (8).

5. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The heat-vulcanized outer layer (8) is bonded between the first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2), and the upper and lower sides of the first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2) are flush with the upper and lower sides of the heat-vulcanized outer layer (8).

6. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The tear-resistant mesh (5) is sleeved on the outside of the core layer (3) and the joint core (4), and the tear-resistant mesh (5) is attached between the first flame-retardant conveyor belt (1) and the second flame-retardant conveyor belt (2).

7. The high-strength connection structure for preventing loosening of a conveyor belt according to claim 1, characterized in that: The hot-vulcanized outer layer (8) is vulcanized by energizing the hot plate on the vulcanizing joint machine, and vulcanization is completed after cooling and depressurization.

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