Hopper for belt conveyor

By designing a detachable material collection trough and liner structure, the problems of short lifespan of the hopper due to material impact and inconvenience in repair at high positions are solved, thereby improving the durability and safety of the hopper.

CN223619642UActive Publication Date: 2025-12-02SHIBANG IND & TECH GRP CO LTD +2
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Patent Information

Application Number
CN202423285709.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-02
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The hoppers of belt conveyors have a short service life due to material impact during use, and their high position makes them inconvenient for workers to repair.

Method used

A detachable material collection trough and liner structure is designed. The material collection trough is connected to the housing by threaded fasteners, and the liner is detachably connected to the inner wall of the housing and the material collection trough. The lower part of the material collection trough is filled with material to reduce material impact, and the liner can be replaced individually when worn.

Benefits of technology

It extends the service life of the material collection trough, reduces the cost of using the hopper, improves construction safety, facilitates worker repair and replacement, and reduces the time spent working at heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hopper for a belt conveyor. The hopper comprises a feeding port, a shell and a material collecting groove. The feeding port is used for being connected with the conveying tail end of the belt conveyor. And the shell is communicated with the feeding hole. A material collecting opening penetrating through a front side plate of the shell front and back is formed in the shell. The material collecting groove is formed in the front side of the shell and detachably connected to the material collecting opening. The material collecting groove is a groove body with an opening facing the material collecting opening so that the material collecting groove can be used for receiving materials entering from the material collecting opening. The hopper solves the problem that the service life of the hopper is short due to the fact that the hopper is impacted when materials fall down for a long time, the problem that the hopper is inconvenient to repair by workers due to the fact that the hopper is arranged at a high position is solved, and the workers can repair or replace the hopper more conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of belt conveyors, and in particular to a hopper for belt conveyors. Background Technology

[0002] The belt conveyor has a discharge hopper at its head. However, after a period of use, the hopper will wear out due to the impact of the material and needs to be repaired.

[0003] However, because some of the existing hoppers are subjected to the impact of falling materials for a long time, the service life of the hoppers is relatively short. In addition, some hoppers are set in high positions, making it inconvenient for workers to repair them. Utility Model Content

[0004] In view of the above problems, this utility model is proposed to provide a hopper for a belt conveyor that overcomes or at least partially solves the above problems. It can solve the problem that some existing hoppers are subjected to the impact of falling materials for a long time, resulting in a short service life of the hopper. It can also solve the problem that the hopper is set up at a high position, making it inconvenient for workers to repair.

[0005] Specifically, this utility model provides a hopper for a belt conveyor, comprising:

[0006] The feed inlet is used to connect to the conveying end of the belt conveyor.

[0007] A housing, which is connected to the feed inlet. A collection port is formed on the housing, extending through its front side plate from front to back.

[0008] A material collection trough is located on the front side of the housing and is detachably connected to the material collection port. The material collection trough is a trough with its opening facing the material collection port, so that it can receive materials entering from the material collection port.

[0009] Optionally, the hopper further includes a liner plate, which is detachably connected to the inner wall of the collection trough and the housing by threaded fasteners.

[0010] Optionally, the liner includes:

[0011] A first liner plate is attached to the lower sidewall of the collection trough. In the front-to-back direction, the length of the first liner plate is the same as the length of the lower sidewall of the collection trough.

[0012] A second liner is connected to the front sidewall of the trough. The length of the second liner in the vertical direction is 1 to 1.5 times the length of the first liner in the front-back direction.

[0013] The first liner is connected to the second liner.

[0014] Optionally, the first liner includes a plurality of plates arranged laterally adjacent to each other.

[0015] Optionally, the second liner includes a plurality of plates arranged laterally adjacent to each other.

[0016] Optionally, the liner includes a third liner connected to the upper edge and / or lower edge of the collection port.

[0017] Optionally, the front sidewall of the housing is provided with a plurality of first mounting holes spaced apart around the periphery of the collection port. The rear ends of the four walls of the collection trough all extend outwards with flanges, and the flanges are provided with second mounting holes corresponding to the first mounting holes. The collection trough is fixed to the housing by threaded fasteners.

[0018] Optionally, the feed inlet is located at the top of the housing.

[0019] The hopper also includes a protective cover, which is placed on top of the feed inlet and connected to the housing via a connector.

[0020] In the hopper of this invention, the lower part of the collecting trough is covered with a layer of material. When the collecting trough is covered by the material, the material will fall directly onto the material when it enters the hopper, thereby reducing the time that the material impacts the collecting trough and improving the service life of the collecting trough. This not only reduces the cost of using the hopper, but also reduces the frequency of workers replacing the collecting trough.

[0021] In addition, since the collection trough is detachably connected to the shell, when the inner wall of the collection trough is worn, it is only necessary to remove the collection trough for repair or replacement, which avoids workers staying at a high position for a long time, improves construction safety, and makes it easier for workers to repair or replace the hopper.

[0022] The above and other objects, advantages and features of this utility model will become more apparent to those skilled in the art from the following detailed description of specific embodiments of this utility model in conjunction with the accompanying drawings. Attached Figure Description

[0023] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0024] Figure 1 This is a schematic cross-sectional view of a hopper according to an embodiment of the present invention;

[0025] Figure 2This is a schematic perspective view of a hopper according to an embodiment of the present invention;

[0026] Figure 3 This is a front view of the shell in the hopper according to an embodiment of the present invention.

[0027] List of reference numerals in the attached diagram:

[0028] 1. Protective cover; 2. Shell; 3. Collection trough; 4. First liner; 5. Second liner; 6. Third liner. Detailed Implementation

[0029] The following reference Figures 1 to 3 This invention describes a hopper for a belt conveyor according to an embodiment of the present invention. In this description, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature, that is, include one or more of that feature. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified. When a feature "includes or contains" one or more of the features it encompasses, unless otherwise specifically described, this indicates that other features are not excluded and may be further included.

[0030] Unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," and "couple" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] Furthermore, in the description of this embodiment, "above" or "below" the second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. That is, in the description of this embodiment, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," or "below" of the second feature can mean the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this embodiment, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] Figure 1 This is a schematic cross-sectional view of a hopper according to an embodiment of the present invention, as shown below. Figure 1 As shown, and refer to Figures 2 to 3 This utility model embodiment provides a hopper for a belt conveyor, the hopper including a feed inlet, a shell 2 and a collection trough 3.

[0034] The feed inlet is used to connect to the end of the belt conveyor.

[0035] The housing 2 is connected to the feed inlet. A collection port is formed on the housing 2, extending through its front side plate from front to back.

[0036] The material collection trough 3 is located on the front side of the housing 2 and is detachably connected to the material collection port. The material collection trough 3 is a trough with its opening facing the material collection port so that it can receive the material entering from the material collection port.

[0037] The location of the material collection port can be set according to the throwing curve determined by parameters such as belt speed, material particle size, and conveying angle.

[0038] In this embodiment, the material is transported to the feed inlet by a belt conveyor. Due to inertia, the material is thrown from the belt conveyor through the feed inlet into the hopper, with most of the material being thrown into the collection trough 3. Since the collection trough 3 protrudes forward from the front side wall of the housing 2, its lower part can store a certain amount of material. After the lower part of the collection trough 3 is covered with a layer of material, the material will fall directly onto the trough when entering the hopper, thus reducing the time the material impacts the collection trough 3, increasing its service life, reducing the hopper's operating cost, and decreasing the frequency of replacement by workers.

[0039] The larger the volume of the collecting trough 3, the more and thicker the material that can be stored in it, making the material feeding effect more obvious. This, in turn, reduces the impact of the material on the sidewalls of the collecting trough 3, thus extending its service life. Furthermore, the structure in this application, where the collecting trough 3 is connected to the front of the housing 2, not only increases the size of the collecting trough 3 but also avoids the difficulties in manufacturing and installing the housing 2 due to its excessive size, thereby reducing material waste and lowering the cost of the hopper.

[0040] Since the material collection trough 3 is detachably connected to the housing 2, when the inner wall of the material collection trough 3 is worn, it is only necessary to remove the material collection trough 3 for repair or replacement, which avoids workers staying at a high position for a long time, improves construction safety, and makes it easier for workers to repair or replace the hopper.

[0041] In some embodiments of this utility model, when the hopper is in working condition, the top of the rear side plate of the housing 2 is located behind the conveying end of the belt conveyor to ensure that the material can enter the housing 2.

[0042] In some embodiments of this utility model, the hopper also includes a liner plate, which is detachably connected to the inner wall of the material collection trough 3 and the housing 2 by threaded fasteners.

[0043] In this embodiment, the liner is positioned between the material and the collection trough 3 or the housing 2 to reduce wear on the collection trough 3 and the housing 2, thereby improving their service life.

[0044] When the liner plate is worn and needs to be replaced, simply remove the corresponding threaded connector and replace the liner plate.

[0045] In some embodiments of this utility model, the material collection trough 3 and the liner plate are pre-drilled mounting holes and connected by countersunk bolts. That is to say, the threaded connection can be a countersunk bolt, screw, etc.

[0046] In some embodiments of this utility model, the liner includes a first liner 4 and a second liner 5.

[0047] The first liner 4 is connected to the lower side wall of the collecting trough 3. In the front-back direction, the length of the first liner 4 is the same as the length of the lower side wall of the collecting trough 3, so that the material cannot impact the lower side wall of the collecting trough 3, further improving the service life of the collecting trough 3.

[0048] The second liner 5 is connected to the front wall of the collecting trough 3. The length of the second liner 5 in the vertical direction is 1 to 1.5 times the length of the first liner 4 in the front-back direction. When material accumulates on the collecting trough 3, the accumulation height of material near the front wall of the collecting trough 3 is higher than that of material far from the front wall of the collecting trough 3, forming a triangular shape. Furthermore, to allow more material to fall into the collecting trough 3, the height of the front panel of the collecting trough 3 is 1.6 to 2 times the length of the lower wall of the collecting trough 3 in the front-back direction. To fully protect the front wall of the collecting trough 3, setting the length of the second liner 5 in the vertical direction to 1 to 1.5 times the length of the first liner 4 in the front-back direction effectively protects the front wall of the collecting trough 3. Moreover, since the material does not contact the very top of the front wall of the collecting trough 3, setting the height of the second liner 5 to be less than the height of the front wall of the collecting trough 3 has little impact on the front wall of the collecting trough 3, and also reduces the material used for the second liner 5, lowering production and operating costs.

[0049] The first liner 4 is connected to the second liner 5.

[0050] In some embodiments of this utility model, the first liner 4 comprises a plurality of plates arranged laterally adjacent to each other. And / or,

[0051] The second liner 5 includes multiple plates arranged adjacent to each other in the transverse direction.

[0052] In this embodiment, the cost of a single plate is lower than the cost of the entire first liner 4 or the second liner 5. By making the liner segmented, different plates can be replaced as needed, thereby reducing the cost of using the liner.

[0053] In some embodiments of this utility model, the liner includes a third liner 6, which is connected to the upper edge of the collection port.

[0054] Alternatively, the third liner 6 is connected to the lower edge of the collection port.

[0055] Alternatively, a third liner 6 can be connected to both the upper and lower edges of the collection port.

[0056] In this embodiment, when the material flows toward the collection trough 3, some material will fall onto the upper or lower edge of the collection port. A third liner 6 extending in the left-right direction is provided at the upper or lower edge of the collection port to further reduce the impact and wear on the shell 2, thereby protecting the shell 2.

[0057] In some embodiments of this utility model, the front sidewall of the housing 2 is provided with a plurality of first mounting holes spaced apart around the periphery of the collection port.

[0058] The rear ends of the four walls of the material collection trough 3 are all extended outward with flanges, and the flanges are provided with second mounting holes corresponding to the first mounting holes.

[0059] The material collection trough 3 is fixed to the housing 2 by threaded fasteners.

[0060] In this embodiment, since the material collection trough 3 is detachably connected to the housing 2 via a threaded connector, when wear occurs on the inner wall of the material collection trough 3, it is only necessary to remove the material collection trough 3 for repair or replacement, thus avoiding the situation where workers linger at a high position for a long time and improving construction safety.

[0061] In some embodiments of this utility model, the threaded connector can be a bolt or a screw. Bolts or screws are relatively easy to assemble and disassemble, thus simplifying the worker's work of disassembling and assembling the material collection trough 3.

[0062] In some embodiments of this utility model, the material collection trough 3 is made of steel plates welded together.

[0063] In some embodiments of this utility model, the feed inlet is located at the top of the housing 2 so that the material falls into the feed hopper in a parabolic trajectory from a height.

[0064] The hopper also includes a protective cover 1, which covers the top of the feed inlet and is connected to the housing 2 by a connector to prevent dust from being kicked up when the material falls into the hopper, thus avoiding environmental pollution.

[0065] Therefore, those skilled in the art should recognize that although many exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications conforming to the principles of the present invention can be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and recognized as covering all such other variations or modifications.

Claims

1. A hopper for a belt conveyor, characterized in that, include: The feed inlet is used to connect to the conveying end of the belt conveyor; A housing, which is connected to the feed inlet; a collection port is formed on the housing, extending through its front side plate from front to back; A material collection trough is disposed on the front side of the housing and is detachably connected to the material collection port; the material collection trough is a trough with its opening facing the material collection port, so that the material collection trough is used to receive materials entering from the material collection port.

2. The hopper according to claim 1, characterized in that, The hopper also includes a liner plate, which is detachably connected to the inner wall of the collection trough and the housing by threaded fasteners.

3. The hopper according to claim 2, characterized in that, The liner includes: A first liner plate is connected to the lower side wall of the collection trough; in the front-rear direction, the length of the first liner plate is the same as the length of the lower side wall of the collection trough. The second liner is connected to the front sidewall of the collection trough; the length of the second liner in the vertical direction is 1 to 1.5 times the length of the first liner in the front-back direction. The first liner is connected to the second liner.

4. The hopper according to claim 3, characterized in that, The first liner includes a plurality of plates arranged laterally adjacent to each other; and / or, The second liner includes a plurality of plates arranged laterally adjacent to each other.

5. The hopper according to claim 2, characterized in that, The liner includes a third liner, which is connected to the upper edge and / or lower edge of the collection port.

6. The hopper according to claim 1, characterized in that, The front sidewall of the housing is provided with a plurality of first mounting holes spaced around the periphery of the material collection port; the rear ends of the four walls of the material collection trough are all provided with flanges, and the flanges are provided with second mounting holes corresponding to the first mounting holes; the material collection trough is connected and fixed to the housing by threaded fasteners.

7. The hopper according to claim 1, characterized in that, The feed inlet is located at the top of the housing; The hopper also includes a protective cover, which is placed on top of the feed inlet and connected to the housing via a connector.