Cutting fluid containing box and glass cutting equipment
By using a cutting fluid reservoir in glass cutting equipment and utilizing a floating and monitoring structure to monitor the fluid level in real time, the problem of difficulty in observing the cutting fluid level has been solved, ensuring an adequate supply of cutting fluid and improving the durability of the equipment.
Patent Information
- Application Number
- CN202422851199.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-21
AI Technical Summary
During glass cutting, it is difficult to observe the cutting fluid level, which can lead to insufficient cutting fluid.
The cutting fluid reservoir includes a tank assembly, a guide rail structure, a floating structure, and a monitoring structure. The floating structure moves along the guide rail as the fluid level changes, while the monitoring structure monitors the fluid level in real time. Combined with a proximity switch and an alarm structure, the fluid level can be determined and replenished in real time.
It effectively solves the problem of difficulty in observing the cutting fluid level, ensures sufficient cutting fluid, prevents contaminants from entering the tank, extends the service life of the equipment, and promptly reminds staff to replenish the fluid.
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Figure CN223620298U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of liquid level detection, and more particularly to a cutting fluid reservoir and a glass cutting device. Background Technology
[0002] In the production process of photovoltaic glass, large pieces of glass need to be cut to obtain photovoltaic glass panels of the required size and shape.
[0003] During glass cutting, the friction between the cutting tool and the glass generates heat. To prevent local overheating from causing excessive local stress in the glass and leading to breakage, cutting fluid is usually sprayed onto the contact area between the glass and the cutting tool during the cutting process to cool it down and reduce friction.
[0004] In the prior art, because the cutting fluid is inside the tank, it is not easy to observe the fluid level and for workers to replenish the cutting fluid, resulting in insufficient cutting fluid, as in CN108692791A. Utility Model Content
[0005] One of the technical problems this application aims to solve is the difficulty in observing the cutting fluid level during glass cutting.
[0006] To address the aforementioned technical problems, this application provides a cutting fluid reservoir and a glass cutting device.
[0007] A cutting fluid container according to this application includes: a container assembly having a fluid inlet; and a fluid level monitoring assembly including a guide rail structure, a floating structure, and a monitoring structure. The guide rail structure is connected to the container assembly, the floating structure is partially located inside the container assembly, the floating structure is movably connected to the guide rail structure, and the monitoring structure is connected to the guide rail structure.
[0008] In some embodiments, the guide rail structure includes a fixed base and a guide rail, the guide rail being connected to the fixed base, the housing assembly having an opening, the fixed base being correspondingly disposed to the opening, and the projection of the opening in the vertical direction being located inside the projection of the fixed base in the vertical direction.
[0009] In some embodiments, the floating structure includes a float, a connecting rod, and a slider. The float is disposed within the housing assembly. A first end of the connecting rod is connected to the float, and a second end of the connecting rod is connected to the slider. The slider is movably connected to a guide rail structure, and the connecting rod is movably mounted on a fixed base.
[0010] In some embodiments, the monitoring structure includes a first monitoring part and a second monitoring part, both of which are connected to a guide rail. The first monitoring part and the second monitoring part are a predetermined distance apart in the vertical direction, and a slider is located between the first monitoring part and the second monitoring part.
[0011] In some embodiments, the first monitoring unit includes a first mounting base and a first proximity switch, the first proximity switch being connected to the first mounting base; the second monitoring unit includes a second mounting base and a second proximity switch, the second proximity switch being connected to the second mounting base; the guide rail has an elongated hole; a first fastener is provided between the first mounting base and the elongated hole; and a second fastener is provided between the second mounting base and the elongated hole.
[0012] In some embodiments, the floating structure further includes a first limiting part and a second limiting part, both of which are connected to the connecting rod. The first limiting part is located on the side of the fixed seat near the slider, and the second limiting part is located on the side of the fixed seat near the float.
[0013] In some embodiments, the slider includes a first connecting portion and a second connecting portion, the second connecting portion being disposed within the first connecting portion, a connecting rod passing through the first connecting portion, and the second connecting portion being detachably connected to the connecting rod.
[0014] In some embodiments, the inner wall of the guide rail is provided with a limiting protrusion, and the first connecting part has a limiting groove, which cooperates with the limiting protrusion.
[0015] In some embodiments, the level monitoring component further includes an alarm structure connected to the monitoring structure.
[0016] According to another aspect of this application, a glass cutting device is also provided, which employs the aforementioned cutting fluid reservoir and has a fluid supply line connected to the reservoir assembly.
[0017] The cutting fluid reservoir provided in this application utilizes the above technical solution. Cutting fluid enters the reservoir assembly through the inlet. A floating structure within the assembly moves vertically in response to changes in the cutting fluid level. This floating structure moves vertically along a guide rail structure. A monitoring structure tracks the position of the floating structure on the guide rail structure to determine the fluid level. When the fluid level is low, workers can promptly replenish the cutting fluid through the inlet. This technical solution effectively solves the problem of difficulty in observing the cutting fluid level during glass cutting in existing technologies. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1This paper shows a schematic diagram of the liquid level monitoring component of the cutting fluid reservoir disclosed in Embodiment 1 of this application;
[0020] Figure 2 It shows Figure 1 A schematic diagram of the cutting fluid reservoir at its highest fluid level.
[0021] Figure 3 It shows Figure 1 A schematic diagram of the cutting fluid reservoir at its lowest fluid level.
[0022] Figure 4 It shows Figure 1 A schematic diagram of the main structure of the fluid level monitoring component in the cutting fluid reservoir;
[0023] Figure 5 It shows Figure 1 A schematic diagram of the right side of the liquid level monitoring component of the cutting fluid reservoir;
[0024] Figure 6 It shows Figure 1 A rear view schematic diagram of the liquid level monitoring component of the cutting fluid reservoir;
[0025] Figure 7 It shows Figure 1 A top-view cross-sectional view of the guide rail structure of the cutting fluid reservoir.
[0026] Explanation of reference numerals in the attached figures:
[0027] 10. Housing assembly; 20. Liquid level monitoring assembly; 21. Guide rail structure; 211. Fixing base; 212. Guide rail; 2121. Elongated hole; 2122. Limiting protrusion; 22. Floating structure; 221. Float; 222. Connecting rod; 223. Slider; 2231. First connecting part; 2232. Second connecting part; 224. First limiting part; 225. Second limiting part; 23. Monitoring structure; 231. First monitoring part; 2311. First mounting base; 2312. First proximity switch; 232. Second monitoring part; 2321. Second mounting base; 2322. Second proximity switch. Detailed Implementation
[0028] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments of the application herein, but includes all technical solutions falling within the scope of the claims.
[0029] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.
[0030] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0031] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.
[0032] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.
[0033] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0034] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0035] like Figures 1 to 7 As shown, the cutting fluid container disclosed in Embodiment 1 of this application includes: a container assembly 10 and a liquid level monitoring assembly 20. The container assembly 10 has a liquid inlet. The liquid level monitoring assembly 20 includes a guide rail structure 21, a floating structure 22 and a monitoring structure 23. The guide rail structure 21 is connected to the container assembly 10. The floating structure 22 is partially located inside the container assembly 10. The floating structure 22 is movably connected to the guide rail structure 21. The monitoring structure 23 is connected to the guide rail structure 21.
[0036] Using the technical solution of Embodiment 1, the cutting fluid enters the housing assembly 10 through the inlet. The floating structure 22 located inside the housing assembly 10 moves vertically according to the change in the cutting fluid level. The floating structure 22 moves vertically along the guide rail structure 21. The monitoring structure 23 monitors the position of the floating structure 22 on the guide rail structure 21 to determine the fluid level. When the fluid level is low, the operator can replenish the cutting fluid through the inlet in a timely manner. The technical solution of Embodiment 1 effectively solves the problem of difficulty in observing the cutting fluid level during glass cutting in the prior art.
[0037] like Figures 1 to 7 As shown, in the technical solution of Embodiment 1, the guide rail structure 21 includes a fixed base 211 and a guide rail 212. The guide rail 212 is connected to the fixed base 211. The housing assembly 10 has an opening, and the fixed base 211 is correspondingly arranged with the opening. The projection of the opening in the vertical direction is located inside the projection of the fixed base 211 in the vertical direction. The fixed base 211 is fixed to the outside of the housing assembly 10, sealing the opening and effectively preventing external dust and other contaminants from entering the housing assembly 10, which would contaminate the cutting fluid, affect the cutting effect, and in severe cases, the contaminants could even clog the cutting fluid pipeline, affecting the cutting fluid spraying.
[0038] like Figures 1 to 7As shown, in the technical solution of Embodiment 1, the floating structure 22 includes a float 221, a connecting rod 222, and a slider 223. The float 221 is disposed inside the housing assembly 10. The first end of the connecting rod 222 is connected to the float 221, and the second end of the connecting rod 222 is connected to the slider 223. The slider 223 is movably connected to the guide rail structure 21, and the connecting rod 222 is movably mounted on the fixed seat 211. The float 221 is made of hollow stainless steel. The float 221 of this structure floats on the surface of the liquid under the action of liquid buoyancy. The use of stainless steel material effectively prevents the float 221 from being corroded by the cutting fluid, rusting, reducing its service life, and contaminating the cutting fluid. The vertical height of the float 221 changes with the liquid level, causing the connecting rod 222 and the slider 223 to move vertically. The slider 223 slides along the guide rail structure 21, which guides the movement of the slider 223 and prevents the entire floating structure 22 from tilting, which would result in inaccurate liquid level measurement results.
[0039] like Figures 1 to 7 As shown, in the technical solution of Embodiment 1, the monitoring structure 23 includes a first monitoring unit 231 and a second monitoring unit 232. Both the first monitoring unit 231 and the second monitoring unit 232 are connected to the guide rail 212. The first monitoring unit 231 and the second monitoring unit 232 have a predetermined distance in the vertical direction, and the slider 223 is located between the first monitoring unit 231 and the second monitoring unit 232. The first monitoring unit 231 is set according to the highest liquid level, and the second monitoring unit 232 is set according to the lowest liquid level. When the cutting fluid is replenished, the first monitoring unit 231 detects that the slider 223 is approaching. When the slider 223 moves to the first monitoring unit 231, the liquid level reaches the preset highest value, and the replenishment of cutting fluid stops. During the cutting process, the cutting fluid is continuously consumed, and the slider 223 moves in the direction close to the second monitoring unit 232. When the slider 223 moves to support the second monitoring unit 232, the liquid level reaches the preset lowest value, and the operator needs to replenish the cutting fluid in time. The setup of the first monitoring unit 231 and the second monitoring unit 232 further facilitates the observation of the highest and lowest liquid levels, helping staff to replenish or stop replenishing cutting fluid in a timely manner.
[0040] like Figures 1 to 7As shown, in the technical solution of Embodiment 1, the first monitoring unit 231 includes a first mounting base 2311 and a first proximity switch 2312, the first proximity switch 2312 being connected to the first mounting base 2311. The second monitoring unit 232 includes a second mounting base 2321 and a second proximity switch 2322, the second proximity switch 2322 being connected to the second mounting base 2321. The guide rail 212 has an elongated hole 2121. A first fastener passes through the first mounting base 2311 and the elongated hole 2121, and a second fastener passes through the second mounting base 2321 and the elongated hole 2121. Both the first proximity switch 2312 and the second proximity switch 2322 are electromagnetic induction switches. The slider 223 has a metal sensing block. The movement of the slider 223 affects the magnetic field of the first proximity switch 2312 and the second proximity switch 2322. By changing the magnetic field, the first proximity switch 2312 and the second proximity switch 2322 can determine the position of the slider, thereby determining the liquid level height. Loosen the first and second fasteners, move the positions of the first mounting base 2311 and the second mounting base 2321, thereby changing the vertical height of the first proximity switch 2312 and the second proximity switch 2322, which can change the preset values of the highest and lowest liquid levels to meet different usage requirements.
[0041] like Figures 1 to 7 As shown, in the technical solution of Embodiment 1, the floating structure 22 further includes a first limiting part 224 and a second limiting part 225. Both the first limiting part 224 and the second limiting part 225 are connected to the connecting rod 222. The first limiting part 224 is located on the side of the fixed seat 211 near the slider 223, and the second limiting part 225 is located on the side of the fixed seat 211 near the float 221. The setting of the first limiting part 224 and the second limiting part 225 restricts the movement range of the connecting rod 222, thereby restricting the movement range of the float 221. This prevents the hollow float 221 from colliding with the inner wall of the tank assembly 10, causing surface dents, reducing volume, changing the buoyancy, and leading to inaccurate liquid level monitoring results.
[0042] like Figure 1 , Figure 4 , Figure 6 and Figure 7As shown, in the technical solution of Embodiment 1, the slider 223 includes a first connecting part 2231 and a second connecting part 2232. The second connecting part 2232 is disposed within the first connecting part 2231, and the connecting rod 222 passes through the first connecting part 2231. The second connecting part 2232 is detachably connected to the connecting rod 222. The first connecting part 2231 is made of plastic material to reduce sliding friction and facilitate the sliding of the slider 223. The second connecting part 2232 is made of metal material. The second end of the connecting rod 222 is threadedly connected to the second connecting part 2232 to avoid slippage and affect the fixing effect. Under different working conditions, different cutting fluids are required. The densities of various cutting fluids differ. Replacing the second connecting part 2232 with a different mass changes the mass of the entire floating structure 22, thereby controlling the height of the float 221 above the liquid surface to remain consistent and avoiding inaccurate liquid level monitoring results caused by different heights of the float 221 above the liquid surface.
[0043] like Figure 1 , Figure 4 , Figure 6 and Figure 7 As shown, in the technical solution of Embodiment 1, the inner wall of the guide rail 212 is provided with a limiting protrusion 2122, and the first connecting part 2231 has a limiting groove, which cooperates with the limiting protrusion 2122. The guide rail 212 includes two rails, both of which are connected to the fixed base 211 and are arranged in parallel. A detachable mounting plate is provided at the end of each guide rail 212 away from the fixed base 211. Both guide rails 212 are detachably connected to the mounting plate. The mounting plate ensures that the two guide rails 212 are parallel, preventing the guide rails 212 from tilting. The two limiting protrusions 2122 are arranged opposite each other, and the limiting groove corresponds one-to-one with each of the two limiting protrusions 2122. The setting of the limiting protrusions 2122 and the limiting groove prevents the slider 223 from moving out of the guide rail structure 21, thus preventing the rectification structure from failing.
[0044] like Figures 1 to 7 As shown, in the technical solution of Embodiment 1, the liquid level monitoring component 20 further includes an alarm structure connected to the monitoring structure 23. The alarm structure has a loudspeaker. A first proximity switch 2312 is connected in series with the alarm structure, and a second proximity switch 2322 is connected in parallel with the first proximity switch 2312. When the slider 223 moves to the first proximity switch 2312, the first proximity switch 2312 closes, the second proximity switch 2322 opens, and the loudspeaker plays a prompt sound to remind the operator to perform the operation. When the slider moves to the second proximity switch 2322, the second proximity switch 2322 closes, the first proximity switch 2312 opens, and the loudspeaker plays a prompt sound to remind the operator to perform the operation. The alarm structure is designed to emit a prompt sound when the liquid level is too high or too low, reminding the operator to avoid problems such as adding too much cutting fluid or the liquid level being too low.
[0045] The difference between the technical solution of Embodiment 2 and Embodiment 1 is that the guide rail 212 has a length scale line, which is located on the side of the guide rail 212 away from the monitoring structure 23. This avoids the problem of the first mounting base 2311 and the second mounting base 2321 obstructing the length scale line. The setting of the length scale line makes it easier for operators to observe the specific position of the slider 223, thereby reading the liquid level height.
[0046] The glass cutting equipment uses the aforementioned cutting fluid reservoir. The equipment has a fluid supply line connected to the housing assembly 10. The first end of the fluid supply line is connected to the bottom of the housing assembly 10. An air inlet is located at the top of the housing assembly 10, connected to an air pump. The air pump introduces compressed gas into the housing assembly 10, allowing the cutting fluid to enter the fluid supply line under air pressure. The second end of the fluid supply line is connected to a nozzle, which sprays the cutting fluid onto the contact point between the cutting tool and the glass.
[0047] In summary, the cutting fluid reservoir of this application is mainly composed of a proximity switch mounting plate (first mounting base 2311 and second mounting base 2321), a connecting rod (connecting rod 222), a stainless steel float (float 221), an upper limit proximity switch, a lower limit proximity switch (first proximity switch 2312), a slider 223 (second proximity switch 2322), a limit nut (first limit part 224), and a limit nut (second limit part 225). The cutting fluid reservoir of this application has a simple structure, is easy to use, has no excessive redundant structural design, and possesses good durability, enabling it to be used for a long time without failure.
[0048] The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions of this application based on the above description.
[0049] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.
Claims
1. A cutting fluid container, characterized in that, include: A housing assembly (10) having a liquid inlet; A liquid level monitoring component (20) includes a guide rail structure (21), a floating structure (22), and a monitoring structure (23). The guide rail structure (21) is connected to the housing assembly (10). The floating structure (22) is partially located inside the housing assembly (10). The floating structure (22) is movably connected to the guide rail structure (21). The monitoring structure (23) is connected to the guide rail structure (21).
2. The cutting fluid reservoir according to claim 1, characterized in that, The guide rail structure (21) includes a fixed seat (211) and a guide rail (212). The guide rail (212) is connected to the fixed seat (211). The housing assembly (10) has an opening. The fixed seat (211) is correspondingly arranged with the opening. The projection of the opening in the vertical direction is located inside the projection of the fixed seat (211) in the vertical direction.
3. The cutting fluid container according to claim 2, characterized in that, The floating structure (22) includes a float (221), a connecting rod (222), and a slider (223). The float (221) is disposed inside the housing assembly (10). The first end of the connecting rod (222) is connected to the float (221), and the second end of the connecting rod (222) is connected to the slider (223). The slider (223) is movably connected to the guide rail structure (21), and the connecting rod (222) is movably mounted on the fixed base (211).
4. The cutting fluid reservoir according to claim 3, characterized in that, The monitoring structure (23) includes a first monitoring unit (231) and a second monitoring unit (232). Both the first monitoring unit (231) and the second monitoring unit (232) are connected to the guide rail (212). The first monitoring unit (231) and the second monitoring unit (232) have a predetermined distance in the vertical direction. The slider (223) is located between the first monitoring unit (231) and the second monitoring unit (232).
5. The cutting fluid reservoir according to claim 4, characterized in that, The first monitoring unit (231) includes a first mounting base (2311) and a first proximity switch (2312), the first proximity switch (2312) being connected to the first mounting base (2311). The second monitoring unit (232) includes a second mounting base (2321) and a second proximity switch (2322), the second proximity switch (2322) being connected to the second mounting base (2321). The guide rail (212) has an elongated hole (2121). A first fastener passes through the first mounting base (2311) and the elongated hole (2121), and a second fastener passes through the second mounting base (2321) and the elongated hole (2121).
6. The cutting fluid reservoir according to claim 3, characterized in that, The floating structure (22) further includes a first limiting part (224) and a second limiting part (225). Both the first limiting part (224) and the second limiting part (225) are connected to the connecting rod (222). The first limiting part (224) is located on the side of the fixed seat (211) near the slider (223), and the second limiting part (225) is located on the side of the fixed seat (211) near the float (221).
7. The cutting fluid reservoir according to claim 3, characterized in that, The slider (223) includes a first connecting part (2231) and a second connecting part (2232). The second connecting part (2232) is disposed inside the first connecting part (2231). The connecting rod (222) passes through the first connecting part (2231). The second connecting part (2232) is detachably connected to the connecting rod (222).
8. The cutting fluid reservoir according to claim 7, characterized in that, The inner wall of the guide rail (212) is provided with a limiting protrusion (2122), and the first connecting part (2231) has a limiting groove, which cooperates with the limiting protrusion (2122).
9. The cutting fluid reservoir according to any one of claims 1 to 8, characterized in that, The liquid level monitoring component (20) also includes an alarm structure, which is connected to the monitoring structure (23).
10. A glass cutting device, characterized in that, The glass cutting equipment adopts a cutting fluid reservoir according to any one of claims 1 to 9, and the glass cutting equipment has a fluid supply pipeline connected to the reservoir assembly (10).
Citation Information
Patent Citations
Liquid level detection device and liquid container
CN108692791A