Novel plate with built-in composite thermal insulation material

Abstract

The utility model relates to the technical field of plates, and discloses a novel plate with a built-in composite thermal insulation material, which comprises two mounting shells, a plurality of mounting grooves are arranged in the mounting shells, two twisted steel bars are movably connected in the mounting shells, two ends of the twisted steel bars are in threaded connection with butt joint sleeves, and the butt joint sleeves are in threaded connection with the mounting grooves. The outer wall of the mounting shell is fixedly connected with a heat preservation assembly used for preventing a large amount of heat from being transmitted to the outside, the heat preservation assembly comprises two heat insulation plates, the close sides of the two heat insulation plates are fixedly connected to the outer wall of the top and the outer wall of the bottom of the mounting shell respectively, and the inner wall of the mounting shell is fixedly connected with two heat conduction plates. According to the utility model, the butt joint sleeve drives the two steel bars to form a continuous stress system, and the butt joint sleeve is matched with the shape of the mounting groove, so that the structure is stable and regular, the assembly efficiency is improved, the cost is reduced, and all parts cope with external force cooperatively.

Description

Technical Field

[0001] This utility model relates to the field of sheet technology, and in particular to a novel sheet material with built-in composite insulation material. Background Technology

[0002] As a major energy consumer, the construction industry's energy-saving measures have attracted much attention. With the continuous advancement of building science and technology, a variety of insulation materials have emerged on the market, such as polystyrene boards, rock wool boards, and polyurethane foam. These materials play a crucial role in building insulation, aiming to reduce building energy consumption, improve energy efficiency, and create a more comfortable and environmentally friendly living and working environment for people.

[0003] Taking the widely used lightweight interior wall insulation partition board as an example, it typically uses a core made of lightweight aggregates (such as expanded clay aggregate, expanded perlite, etc.) mixed with cementing materials (such as cement, gypsum, etc.). Insulation layers (such as polystyrene foam board, polyurethane foam board, etc.) are placed on both sides of the core, and the outermost layer is a protective layer (such as fiber cement board, gypsum board, etc.). In terms of working principle, when there is a temperature difference between indoors and outdoors, heat is transferred through conduction, convection, and radiation. The insulation layer in the lightweight interior wall insulation partition board effectively prevents heat conduction, its internal microporous structure reduces air convection, and the material's low thermal conductivity reduces radiative heat transfer.

[0004] In existing technologies, the installation of lightweight wall panels currently involves direct connection to the wall or secondary bonding using external adhesives. This on-site installation process is cumbersome, increases labor costs, and makes it difficult to disassemble the panels when replacement or repair is needed later. This greatly reduces work efficiency, makes the work extremely difficult, causes considerable trouble for workers, and wastes resources. Therefore, existing technologies cannot meet people's needs. To address these issues, a new type of wall panel with built-in composite insulation material is proposed. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by providing a new type of board with built-in composite insulation material. The connecting sleeve, through threaded connection, drives two steel bars to form a continuous force system. Combined with the feature of matching the shape of the installation groove, it ensures structural stability and regularity, improves assembly efficiency and reduces costs, and allows each component to work together to cope with external forces, thus improving the problem of the difficulty in convenient and stable disassembly of lightweight wall panels in existing technologies.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel board with built-in composite insulation material includes two mounting shells. The interior of each mounting shell has multiple mounting grooves. Two threaded steel bars are movably connected inside each mounting shell. Both ends of each threaded steel bar are threadedly connected to a butt sleeve. An insulation component for preventing a large amount of heat from being transferred to the outside is fixedly connected to the outer wall of the mounting shell.

[0008] As a further description of the above technical solution:

[0009] The thermal insulation component includes two heat insulation plates, with adjacent sides of the two heat insulation plates fixedly connected to the top and bottom outer walls of the mounting shell, respectively. Two heat conducting plates are fixedly connected to the inner wall of the mounting shell, and a thermal insulation layer is fixedly connected to adjacent ends of the two heat conducting plates.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the threaded steel bar is movably connected to the interior of the heat-conducting plate, and the outer wall of the insulation layer is fixedly connected to the inner wall of the mounting shell;

[0012] As a further description of the above technical solution:

[0013] The inner wall of the butt sleeve is threaded to the outside of the two threaded steel bars, and the shape of the butt sleeve matches the shape of the mounting groove.

[0014] As a further description of the above technical solution:

[0015] The mounting shell is made of metal, such as aluminum alloy, which can withstand greater stress and ensure the structural stability of the plate.

[0016] As a further description of the above technical solution:

[0017] The insulation board is made of polystyrene foam board (EPS), which can effectively prevent heat transfer.

[0018] As a further description of the above technical solution:

[0019] The heat-conducting plate is made of copper, which can quickly conduct the heat absorbed by the mounting shell to the insulation layer.

[0020] As a further description of the above technical solution:

[0021] The insulation layer is made of rock wool and glass wool, which are used to form a highly efficient insulation structure and prevent heat transfer.

[0022] The beneficial effects of this utility model are as follows:

[0023] (1) This utility model uses the installation groove inside the installation shell to facilitate the convenient and accurate installation of subsequent components, optimize the performance of the plate and improve the load-bearing capacity and stability; the threaded steel bar is placed in the installation shell by means of a movable connection. While sharing the tensile and compressive forces to enhance the structural strength, the connecting sleeves at both ends drive the two steel bars to form a continuous force system by means of the threaded connection. Combined with the feature of matching the shape of the installation groove, it ensures the stability and regularity of the structure, improves the assembly efficiency and reduces the cost, and allows each component to work together to cope with external forces.

[0024] (2) This utility model uses the closed pores contained in the EPS material of the heat insulation board to block heat conduction and reduce heat loss of the installation shell in all directions, thus controlling the indoor temperature. The copper heat-conducting plate on the inner wall of the installation shell absorbs heat from external factors and causes the heat to spread rapidly and evenly. It works with the threaded steel bars to participate in heat conduction. In conjunction with the insulation layer, its fiber pores block heat transfer, thus sealing the insulation structure completely and forming an efficient insulation system to maintain the temperature difference.

[0025] In summary, this utility model has the advantages of convenient assembly, stability, and efficient heat preservation. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a novel board material with built-in composite insulation material proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the threaded steel bar structure of a novel plate with built-in composite insulation material proposed in this utility model.

[0028] Figure 3 This is an exploded view of the insulation layer structure of a novel board with built-in composite insulation material proposed in this utility model;

[0029] Figure 4 for Figure 2 Enlarged view of point A in the middle. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0032] Example 1

[0033] Reference Figures 2 to 4 This utility model provides an embodiment of a novel panel with built-in composite insulation material, comprising two mounting shells 1. The mounting shell 1 serves as the basic support structure for the entire panel, and its material is a metal, such as aluminum alloy. Aluminum alloy is lightweight and has high strength, allowing the mounting shell 1 to withstand significant stress while maintaining a certain degree of portability. When the panel is subjected to external pressure, tension, or other forces during use, the aluminum alloy mounting shell 1 effectively resists these forces, preventing deformation or damage to the panel, thus ensuring the structural stability of the panel and providing a solid foundation for its long-term reliable use. Multiple mounting grooves 4 are provided inside the mounting shell 1. These mounting grooves 4 are ingeniously designed, providing precise positioning and stable connection points for the subsequent installation of other components. For example, when assembled with other internal components, the mounting grooves 4 restrict component displacement, making it easier and more accurate to find the correct position during installation, avoiding assembly difficulties or structural instability caused by inaccurate component positioning. Simultaneously, the distribution of the multiple mounting grooves 4 can be rationally planned according to the stress conditions and functional requirements of the panel, further optimizing the overall performance of the panel and improving its load-bearing capacity and stability.

[0034] The mounting shell 1 has two threaded steel bars 5 internally connected. These threaded steel bars 5 play a crucial reinforcing role in the sheet material, effectively enhancing its internal structural strength through their high strength and rigidity. When the sheet material bears a large load, the threaded steel bars 5 can distribute most of the tensile and compressive forces, preventing cracks or breakage. For example, in the construction field, if the sheet material is used for walls or roofs, the threaded steel bars 5 can significantly improve the sheet material's bending and shear resistance, making the building more robust and durable. Furthermore, the movable connection between the threaded steel bars 5 and the mounting shell 1 allows for fine-tuning of their position during assembly, further facilitating construction and improving assembly flexibility and convenience. Both ends of the threaded steel bars 5 are threadedly connected to butt sleeves 6. The inner threads of the butt sleeves 6 are tightly connected to the outer sides of the two threaded steel bars 5, providing strong reliability and stability.

[0035] The main function of the butt sleeve 6 is to firmly connect two threaded steel bars 5 together, forming a continuous load-bearing system. Under load, the butt sleeve 6 can effectively transmit the tensile and compressive forces between the steel bars, ensuring the integrity and stability of the entire structure. Its working principle is based on the friction and interlocking force between the threads, which tightly binds the two steel bars, preventing loosening or disengagement during loading. Compared with other connection methods, threaded connections have advantages such as simple operation, strong connection, and detachability. This not only facilitates on-site assembly of the plates but also allows for easy disassembly and reconnection during subsequent maintenance and modification if adjustments to the steel structure are needed, greatly improving the maintainability and adaptability of the plates. The shape of the butt sleeve 6 matches the shape of the mounting groove 4. This precise shape matching design further optimizes the assembly process and overall performance of the plates. When the butt sleeve 6 is installed in the mounting groove 4, due to the shape fit, it can be more stably fixed in the mounting shell 1 without rotation or displacement. This not only ensures the stability of the threaded steel bar 5 connection but also makes the internal structure of the entire plate more regular and compact. When subjected to external forces, the various components can work together more effectively, distributing the force evenly throughout the entire sheet structure, thereby improving the sheet's load-bearing capacity and resistance to deformation. Simultaneously, the shape-matching design reduces errors and adjustment steps during assembly, improving assembly efficiency and lowering production costs.

[0036] Example 2

[0037] Reference Figures 1 to 3The insulation component includes two insulation panels 2, with adjacent sides of the two insulation panels 2 fixedly connected to the top and bottom outer walls of the mounting shell 1, respectively. This allows for comprehensive coverage of the main heat dissipation surface of the mounting shell 1, minimizing heat loss directly from the mounting shell 1 to the external environment. The insulation panels 2 are made of polystyrene foam board (EPS), which effectively prevents heat transfer. The EPS material contains numerous tiny closed pores, which effectively prevent heat transfer through air conduction, providing a stable and comfortable indoor temperature for the building. Two heat-conducting plates 3 are fixedly connected to the inner wall of the mounting shell 1. The heat-conducting plates 3 are used to realize the rapid transfer and redistribution of heat. When the mounting shell 1 absorbs heat due to external environmental factors (such as direct sunlight, contact with high-temperature objects, etc.), the copper heat-conducting plates 3 can quickly conduct this heat away. The principle is based on the rapid movement of free electrons inside the metal, which allows the heat to spread rapidly and evenly inside the heat-conducting plates 3, rather than being concentrated in one place and causing local overheating. By rapidly transferring the heat, favorable conditions are created for the subsequent insulation layer 7 to handle the heat more efficiently, so that the entire insulation system can work more coordinatedly and efficiently, further improving the insulation performance and stability of the board.

[0038] The outer wall of the threaded steel bar 5 is movably connected to the interior of the heat-conducting plate 3, thus enabling the threaded steel bar 5 to not only enhance the structural strength of the plate structure but also participate in the heat conduction process through close contact with the heat-conducting plate 3. An insulation layer 7 is fixedly connected to the adjacent ends of the two heat-conducting plates 3. The insulation layer 7 is located on the heat conduction path of the heat-conducting plates 3 and is the core component for achieving efficient insulation. The outer wall of the insulation layer 7 is fixedly connected to the inner wall of the mounting shell 1, ensuring that the insulation layer 7 fits tightly inside the mounting shell 1, preventing heat leakage from the connection gaps, and guaranteeing the integrity and sealing of the insulation structure. The heat-conducting plate 3 is made of copper, which can quickly conduct the heat absorbed by the mounting shell 1 to the insulation layer 7. The insulation layer 7 is made of rock wool and glass wool, used to form a highly efficient insulation structure and prevent heat transfer. Both rock wool and glass wool are inorganic fibrous insulation materials with excellent thermal insulation performance. Their fiber structure contains a large number of air pores, which effectively hinder the transfer of heat, making it difficult for heat to penetrate the insulation layer 7 through conduction, convection and radiation.

[0039] Work steps

[0040] The aluminum alloy mounting shell 1 provides the basic support for the entire structure. The mounting groove 4 inside provides precise positioning and stable connection points for subsequent component installation, facilitating convenient and accurate installation of other components, optimizing sheet material performance, and improving load-bearing capacity and stability. Two threaded steel bars 5 are placed inside the mounting shell 1 via a movable connection. When the sheet material bears a large load, their high strength and rigidity distribute tensile and compressive forces, enhancing the internal structural strength of the sheet material and ensuring its durability. The movable connection also allows for fine-tuning of the position during assembly according to actual needs, improving assembly flexibility. The butt sleeves 6 at both ends of the threaded steel bars 5 are tightly connected to the steel bars through internal threads. Based on the friction and interlocking force between the threads, the two steel bars are firmly connected into a continuous load-bearing system, ensuring the integrity and stability of the structure. At the same time, the threaded connection is simple, strong, and detachable, facilitating on-site assembly and subsequent maintenance and modification. The mating sleeve 6 matches the shape of the mounting groove 4, and after installation, it can be stably fixed in the mounting shell 1, preventing rotation and displacement, ensuring the stable connection of the threaded steel bar 5, making the internal structure of the plate regular and compact, allowing each component to work together when subjected to external forces, evenly distributing the external forces, thereby improving the load-bearing capacity and deformation resistance, reducing assembly errors and adjustment steps, improving assembly efficiency and reducing costs.

[0041] The insulation panels 2 on the upper and lower outer walls of the casing 1, made of EPS material with numerous closed pores, prevent heat conduction through the air, comprehensively covering the heat dissipation surface of the casing 1 and reducing direct heat loss, thus controlling indoor temperature. The copper heat-conducting plate 3 on the inner wall of the casing 1, after absorbing heat due to external factors, rapidly and evenly diffuses heat based on the rapid movement of free electrons within the metal, preventing localized overheating and paving the way for the subsequent heat treatment by the insulation layer 7, while also improving system coordination and stability. The outer wall of the threaded steel bar 5 is connected to the heat-conducting plate 3, enhancing structural strength and participating in heat conduction. The insulation layer 7, made of rock wool and glass wool, is located on the heat transfer path of the heat-conducting plate 3. The air pores in its fiber structure hinder heat transfer, making it difficult for conduction, convection, and radiation to penetrate. Furthermore, its outer wall tightly adheres to the inner wall of the casing 1, ensuring a complete and sealed insulation structure. The close cooperation of all structures forms a highly efficient insulation system, effectively improving the insulation effect of the panels, maintaining a suitable indoor temperature, reducing heat exchange, and effectively maintaining the temperature difference between indoors and outdoors.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel board material with built-in composite insulation material, comprising two mounting shells (1), characterized in that: The mounting shell (1) has multiple mounting slots (4) inside. Two threaded steel bars (5) are movably connected inside the mounting shell (1). Both ends of the threaded steel bars (5) are threadedly connected to a butt sleeve (6). The outer wall of the mounting shell (1) is fixedly connected to an insulation component to prevent a large amount of heat from being transferred to the outside. The insulation component includes two heat insulation plates (2), with the adjacent sides of the two heat insulation plates (2) fixedly connected to the top and bottom outer walls of the mounting shell (1), and the inner wall of the mounting shell (1) fixedly connected to two heat conduction plates (3), with an insulation layer (7) fixedly connected to the adjacent ends of the two heat conduction plates (3).

2. The novel board material with built-in composite insulation material according to claim 1, characterized in that: The outer wall of the threaded steel bar (5) is movably connected to the interior of the heat-conducting plate (3), and the outer wall of the insulation layer (7) is fixedly connected to the inner wall of the mounting shell (1).

3. The novel board material with built-in composite insulation material according to claim 1, characterized in that: The inner wall of the connecting sleeve (6) is threaded to the outside of the two threaded steel bars (5), and the shape of the connecting sleeve (6) matches the shape of the mounting groove (4).

4. A novel board material with built-in composite insulation material according to claim 1, characterized in that: The mounting shell (1) is made of metal.

5. A novel board material with built-in composite insulation material according to claim 1, characterized in that: The insulation board (2) is made of EPS polystyrene foam board, which can effectively prevent the transfer of heat.

6. A novel board material with built-in composite insulation material according to claim 1, characterized in that: The heat-conducting plate (3) is made of copper, which can quickly conduct the heat absorbed by the mounting shell (1) to the insulation layer (7).

7. A novel board material with built-in composite insulation material according to claim 1, characterized in that: The insulation layer (7) is made of rock wool and glass wool, which are used to form an efficient insulation structure and prevent heat transfer.

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