Charging pile cable
By designing a removable protective sleeve and wear-resistant components on the charging pile cable, the problem of cable wear during dragging is solved, achieving cable durability and ease of maintenance.
Patent Information
- Application Number
- CN202423012196.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Charging pile cables are prone to wear and tear during frequent dragging, affecting their durability and performance.
A protective mechanism has been designed, including a protective sleeve and abrasion-resistant components. The protective sleeve can be installed in appropriate quantities according to the cable length and can be replaced individually. The abrasion-resistant components contact the ground to reduce wear.
It effectively protects cables from wear and tear, extends their service life, and allows damaged sections to be replaced individually, reducing maintenance costs.
Smart Images

Figure CN223624758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable technology, specifically to a charging pile cable. Background Technology
[0002] Charging station cables are used to connect charging stations and electric vehicles. A typical charging station cable consists of plugs at both ends and a cable in the middle, used to transfer electrical energy from the charging station to the electric vehicle's battery pack for charging.
[0003] According to CN118231049B, a charging pile cable is disclosed. This technology discloses "a charging pile cable, including a cable body and a charging head. The cable body is provided with a positive conductor and a negative conductor. An insulation layer is provided around the positive conductor and the negative conductor. A cooling layer is provided around the insulation layer. A flow channel for coolant to pass through is formed between the cooling layer and the insulation layer. The charging head is provided with a positive cavity, a negative cavity and an isolation cavity. The isolation cavity is connected to the positive cavity and the isolation cavity is connected to the negative cavity. A first one-way valve is provided between the isolation cavity and the positive cavity. A second one-way valve is provided between the isolation cavity and the negative cavity. A driving component is provided in the charging head to make the space in the isolation cavity change intermittently." This technology has the following technical effects: "It can reduce the temperature of the positive conductor and the negative conductor, thereby controlling the temperature of the cable body, avoiding safety hazards when the cable body temperature is too high, and not easily affecting the charging process due to the cable body temperature being too high, so as not to pose a safety threat to the user."
[0004] During the charging process, if the charging pile cable needs to be moved, it often involves dragging and pulling. This frequent dragging will cause the cable to experience continuous friction at the contact point with the ground. Over time, the cable surface is easily worn, affecting its subsequent durability and performance, and adversely affecting the long-term application of the cable. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a charging pile cable that features the ability to install an appropriate number of protective mechanisms to protect the cable based on its length, and the ability to replace the protective sleeve individually if it is damaged.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a charging pile cable, comprising a cable for transmitting electrical energy from the charging pile to the battery pack of an electric vehicle, wherein a protective mechanism is provided on the cable for protecting the cable, the protective mechanism comprising:
[0007] The protective components include several interconnected protective sleeves installed on the cable, several plugs equidistantly distributed around the front outer wall of the protective sleeves, several slots equidistantly distributed around the rear inner wall of the protective sleeves, a slot on one side inside the slots, several mounting slots on the outer wall of the protective sleeves, and protrusions on both sides inside the mounting slots.
[0008] Abrasion-resistant components are mounted on the protective components and are intended to come into contact with the ground.
[0009] Preferably, the wear-resistant component includes a wear-resistant strip inserted into the mounting groove.
[0010] Preferably, the wear-resistant component further includes protrusions fixed at both ends of the wear-resistant strip, and the protrusions cooperate with the grooves.
[0011] Preferably, the wear-resistant component further includes a plurality of notches evenly distributed at the outer end of the wear-resistant strip.
[0012] Preferably, the protective mechanism further includes a clamp fitted onto the protective component and used to fix the protective component to the cable.
[0013] Preferably, the cable includes a cable core fixed inside the insulation layer, a filler layer filling the space between the insulation layer and the cable core, and a shielding layer wrapped around the filler layer.
[0014] Preferably, the cable further includes an oxygen barrier layer wrapped around the shielding layer, and a sheath wrapped around the oxygen barrier layer.
[0015] Beneficial effects
[0016] This utility model provides a charging pile cable. Compared with the prior art, it has the following advantages:
[0017] (1) By installing multiple protective sleeves on the cable, the rear protective sleeve is inserted into the slot of the front protective sleeve through the plug, and then the rear protective sleeve is rotated slightly so that the plug on the rear protective sleeve is engaged with the slot on the front protective sleeve, thereby connecting the adjacent protective sleeves; thus realizing the installation of an appropriate number of protective mechanisms to protect the cable according to its length; and, when the protective sleeve is damaged during daily use, it can be replaced individually.
[0018] (2) By fitting clamps on the frontmost and rearmost protection components and fixing the frontmost and rearmost protection components to the cable, multiple interconnected protection components are fixed together on the cable.
[0019] (3) When the device comes into contact with the ground during dragging, a portion of the wear-resistant components can contact the ground, thereby reducing wear on the protective cover. The wear-resistant components can be replaced individually after they wear out. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the protective mechanism in this utility model;
[0022] Figure 3 This is a schematic diagram of the front end of the protective component in this utility model;
[0023] Figure 4 This is a schematic diagram of the rear end of the protection component in this utility model;
[0024] Figure 5 This is a schematic diagram of the wear-resistant component in this utility model;
[0025] Figure 6 This utility model Figure 1 A schematic diagram of the structure of part A in the middle.
[0026] In the diagram: 1. Cable; 11. Insulation layer; 12. Cable core; 13. Filler layer; 14. Shielding layer; 15. Oxygen barrier layer; 16. Sheath; 2. Protective mechanism; 21. Protective component; 211. Protective sleeve; 212. Plug; 213. Slot; 214. Card slot; 215. Mounting slot; 216. Groove; 22. Wear-resistant component; 221. Wear-resistant strip; 222. Raised strip; 223. Notch; 23. Clamp. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-6 This utility model provides a charging pile cable technical solution: a charging pile cable, including a cable 1 for transmitting electrical energy from the charging pile to the battery pack of an electric vehicle, wherein a protective mechanism 2 is provided on the cable 1 for protecting the cable 1, and the protective mechanism 2 includes:
[0029] The protective component 21 includes several interconnected protective sleeves 211 sleeved and installed on the cable 1, several plugs 212 fixed on the outer wall of the front end of the protective sleeve 211 and distributed circumferentially, several slots 213 distributed circumferentially on the inner wall of the rear end of the protective sleeve 211, a slot 214 opened on one side inside the slot 213, several mounting grooves 215 opened on the outer wall of the protective sleeve 211, and grooves 216 opened on both sides inside the mounting grooves 215.
[0030] Abrasion-resistant component 22 is disposed on protective component 21 and is used to contact the ground.
[0031] In this embodiment, multiple protective sleeves 211 are installed on the cable 1. The rear protective sleeve 211 is inserted into the slot 213 of the front protective sleeve 211 through a plug 212. The rear protective sleeve 211 is then rotated slightly so that the plug 212 on the rear protective sleeve 211 engages with the slot 214 on the front protective sleeve 211, thereby connecting the adjacent protective sleeves 211. This allows for the installation of an appropriate number of protective mechanisms 2 to protect the cable 1 according to its length. Furthermore, the protective sleeves 211 can be replaced individually when damaged during daily use.
[0032] Specifically, the wear-resistant component 22 includes a wear-resistant strip 221 inserted into the mounting slot 215.
[0033] In this embodiment, when the protective mechanism 2 is installed on the cable 1 and comes into contact with the ground during dragging, a portion of the wear-resistant component 22 can come into contact with the ground, thereby reducing the wear on the protective sleeve 211. The wear-resistant component 22 can be replaced separately after it wears out.
[0034] Specifically, the wear-resistant component 22 also includes protrusions 222 fixed at both ends of the wear-resistant strip 221, and the protrusions 222 cooperate with the grooves 216.
[0035] In this embodiment, when the wear-resistant strip 221 is inserted into the mounting groove 215, the protrusion 222 is engaged in the groove 216, thereby preventing the wear-resistant component 22 from loosening from the protective component 21; and when adjacent protective components 21 are connected to each other, the wear-resistant component 22 on each protective component 21 can be fixed.
[0036] Specifically, the wear-resistant component 22 also includes several notches 223 that are equidistantly distributed at the outer end of the wear-resistant strip 221.
[0037] In this embodiment, without affecting the contact between the wear-resistant strip 221 and the ground, the material used in the wear-resistant strip 221 can be reduced by opening multiple notches 223 on the wear-resistant strip 221, thereby reducing the cost.
[0038] Specifically, the protective mechanism 2 also includes a clamp 23 fitted onto the protective component 21 and used to fix the protective component 21 to the cable 1.
[0039] In this embodiment, multiple protective components 21 are fitted onto the cable 1, and adjacent protective components 21 are connected to each other. Then, clamps 23 are fitted onto the frontmost and rearmost protective components 21, and the frontmost and rearmost protective components 21 are fixed onto the cable 1 by the clamps 23, thereby fixing multiple interconnected protective components 21 onto the cable 1.
[0040] Specifically, the cable 1 includes a cable core 12 fixed inside the insulation layer 11, a filling layer 13 filling the space between the insulation layer 11 and the cable core 12, and a shielding layer 14 wrapped around the outside of the filling layer 13.
[0041] Specifically, the cable 1 also includes an oxygen barrier layer 15 wrapped around the shielding layer 14, and a sheath 16 wrapped around the oxygen barrier layer 15.
[0042] In this embodiment, the oxygen barrier layer 15 prevents oxygen from entering the interior of the cable 1, thereby significantly enhancing the flame retardant performance of the cable 1.
[0043] The working principle and usage process of this utility model are as follows: First, multiple protective sleeves 211 are installed on the cable 1. The rear protective sleeve 211 is inserted into the slot 213 of the front protective sleeve 211 through a plug 212. Then, the rear protective sleeve 211 is rotated slightly so that the plug 212 on the rear protective sleeve 211 engages with the slot 214 on the front protective sleeve 211, thereby connecting the adjacent protective sleeves 211. Next, clamps 23 are fitted on the frontmost and rearmost protective components 21, and the frontmost and rearmost protective components 21 are fixed to the cable 1 through the clamps 23, thereby fixing multiple interconnected protective components 21 together on the cable 1. This achieves the installation of an appropriate number of protective mechanisms 2 to protect the cable 1 according to its length. Furthermore, the protective sleeve 211 can be replaced individually when it is damaged during daily use. During dragging, when it comes into contact with the ground, a portion of the wear-resistant component 22 can contact the ground, thereby reducing the wear on the protective sleeve 211. The wear-resistant component 22 can also be replaced individually when it is worn.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A charging pile cable, characterized in that: Includes a cable (1) for transmitting electrical energy from a charging station to the battery pack of an electric vehicle. The cable (1) is equipped with a protective mechanism (2) for protecting the cable (1). The protective mechanism (2) includes: The protective component (21) includes several interconnected protective sleeves (211) fitted and installed on the cable (1), several plugs (212) fixed on the outer wall of the front end of the protective sleeve (211) and distributed circumferentially, several slots (213) opened on the inner wall of the rear end of the protective sleeve (211), a slot (214) opened on one side inside the slot (213), several mounting grooves (215) opened on the outer wall of the protective sleeve (211), and protrusions (216) opened on both sides inside the mounting grooves (215). A wear-resistant component (22) is disposed on the protective component (21) and is intended to come into contact with the ground.
2. The charging pile cable according to claim 1, characterized in that: The wear-resistant component (22) includes a wear-resistant strip (221) inserted into the mounting groove (215).
3. A charging pile cable according to claim 2, characterized in that: The wear-resistant component (22) also includes protrusions (222) fixed at both ends of the wear-resistant strip (221), and the protrusions (222) cooperate with the grooves (216).
4. A charging pile cable according to claim 2, characterized in that: The wear-resistant component (22) also includes a number of notches (223) that are equidistantly distributed at the outer end of the wear-resistant strip (221).
5. A charging pile cable according to claim 1, characterized in that: The protective mechanism (2) also includes a clamp (23) fitted onto the protective component (21) and used to fix the protective component (21) onto the cable (1).
6. A charging pile cable according to claim 1, characterized in that: The cable (1) includes a cable core (12) fixed inside an insulation layer (11), a filling layer (13) filling the space between the insulation layer (11) and the cable core (12), and a shielding layer (14) wrapped around the outside of the filling layer (13).
7. A charging pile cable according to claim 6, characterized in that: The cable (1) also includes an oxygen barrier layer (15) wrapped around the shielding layer (14) and a sheath (16) wrapped around the oxygen barrier layer (15).
Citation Information
Patent Citations
Charging pile cable
CN118231049B