Smoke and fire switch support and vehicle-mounted energy system
By designing a horizontal pyrotechnic switch bracket with an integrated base and copper busbar connector, the problems of complex structure and high cost in existing technologies are solved, achieving reliable fixation, reducing mold requirements, and improving installation efficiency and space adaptability.
Patent Information
- Application Number
- CN202423113636.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing pyrotechnic switch brackets are complex in structure, have poor spatial adaptability, are costly, and require multiple sets of molds, making it difficult to meet the installation requirements of vehicle-mounted energy systems.
A horizontal pyrotechnic switch bracket is designed, which adopts an integrally molded base, recessed part and copper busbar connection part, and is fixed by metal fasteners and buckles, reducing mold requirements and installation complexity.
This design achieves reliable fixation of the pyrotechnic switch, reduces mold costs and installation complexity, and improves spatial adaptability and installation efficiency.
Smart Images

Figure CN223624843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fireworks switch bracket and a vehicle-mounted energy system, belonging to the technical field of vehicle-mounted energy systems. Background Technology
[0002] With the rapid development of electric and hybrid vehicles, the safety and reliability of onboard power systems (PACKs) are becoming increasingly critical. In onboard PACKs, pyrotechnic switches, as essential components ensuring the safety of the vehicle and passengers, are used to quickly cut off power in emergency situations and are typically indispensable parts of onboard PACK products. Pyrotechnic switches require mounting structures such as brackets to be installed and secured on the PACK product.
[0003] In existing technologies, the fixing structure used to fix pyrotechnic switches is usually a plastic shell structure, consisting of upper and lower shells, in the form of an upper and lower vertical structure. This has many technical shortcomings, such as: 1. It has high requirements for the height space of the application scene, and its structural space adaptability is poor; 2. The structure is relatively complex, consisting of at least two parts, and the assembly of the parts requires an additional installation process; 3. The manufacturing cost is high: it usually requires more than two sets of molds; 4. The overall cost per unit is high (including material costs and the total cost of each part). Summary of the Invention
[0004] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a pyrotechnic switch bracket and vehicle-mounted energy system.
[0005] To solve the above-mentioned technical problems, this utility model provides a pyrotechnic switch bracket, comprising: a bracket body, the bracket body including a recessed portion facing the front and copper busbar connecting portions located on both sides of the recessed portion;
[0006] The main body of the bracket also includes a base located at the bottom of the recess and the copper busbar connection part;
[0007] The base is provided with a first metal fastener for fixing the bracket itself;
[0008] The recessed portion is used to house the pyrotechnic switch;
[0009] The copper busbar connector has a built-in electrical output terminal for fixing the pyrotechnic switch and a second metal fastener for fixing the copper busbar.
[0010] The above technical solution can not only fix the pyrotechnic switch with a single bracket body, but also has high reliability. Only one set of molds is needed, reducing the cost of mold making.
[0011] Furthermore, the main body of the support adopts a horizontal structural layout.
[0012] The above technical solution effectively reduces the height by changing the pyrotechnic switch bracket to a horizontal structure, thus improving its adaptability to low-height spaces.
[0013] Furthermore, the base, the recess, and the copper busbar connection are integrally molded using an injection molding process.
[0014] The above technical solution, through the integrated base, recessed part and copper busbar connection part, allows the pyrotechnic switch bracket to only require one set of molds, thereby reducing mold opening costs, reducing product costs and improving installation efficiency, thus achieving cost reduction and efficiency improvement.
[0015] Furthermore, the first metal fastener is respectively located on the outside of the copper busbar connection portion on both sides of the recess.
[0016] In the above technical solution, the first metal fastener is used to fix the bracket and can resist the damage to the plastic caused by the high-strength preload of the bolt.
[0017] Furthermore, the top of the recess is provided with an extension integrally formed therewith.
[0018] The above-mentioned technical solution can expand the coverage of the pyrotechnic switch through the extension.
[0019] Furthermore, the bottom surface of the extension and the base are provided with several opposing buckles for assisting in fixing the pyrotechnic switch.
[0020] The above technical solution, by setting up several corresponding clips, can help fix the pyrotechnic switch, enabling rapid pre-installation of components and freeing the installer's hands.
[0021] Furthermore, the buckle located on the base is integrally formed with the base, and the buckle located on the extension is integrally formed with the extension.
[0022] The above technical solution uses buckles that are naturally formed from the base and extension of the main body of the bracket, eliminating the need for additional additions and manufacturing later, thus saving time and costs.
[0023] Furthermore, the first metal fastener is a metal bushing.
[0024] The above technical solution uses a metal bushing and bolts to fix the bracket, which is convenient and reliable.
[0025] Furthermore, the second metal fastener is a metal nut.
[0026] The above technical solution uses metal nuts and bolts to overlap and fix the copper busbar connection, and has sufficient metal strength, making it not easy to break.
[0027] Secondly, this utility model provides an on-board energy system, including the pyrotechnic switch bracket described in the first aspect.
[0028] The above technical solution can quickly cut off the power supply in an emergency.
[0029] The beneficial effects achieved by this utility model are:
[0030] Firstly, this utility model forms a support body through a base, a recessed part, and a copper busbar connecting part, which can not only fix the pyrotechnic switch, but also has high reliability. Only one mold is needed, reducing the cost of mold making.
[0031] Secondly, the pyrotechnic switch bracket used in the first aspect of the vehicle energy system can quickly cut off the power supply in an emergency. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the pyrotechnic switch bracket of this utility model;
[0033] Figure 2 This is an exploded view of the pyrotechnic switch bracket and pyrotechnic switch assembly of this utility model;
[0034] Figure 3 This is an assembly drawing of the pyrotechnic switch bracket and pyrotechnic switch assembly of this utility model;
[0035] Figure 4 This is an exploded view of an application example of the pyrotechnic switch bracket of this utility model;
[0036] Figure 5 This is an assembly diagram illustrating an application example of the pyrotechnic switch bracket of this utility model.
[0037] In the diagram: 1. Recessed part; 2. Copper busbar connection part; 3. Base; 4. Fire switch; 5. Metal bushing; 6. Metal nut; 7. Buckle; 8. Electrical pin of fire switch; 9. Extension part; 10. Copper busbar connecting bolt; 11. Base plate bolt; 12. Bracket fixing nut; 13. Copper busbar; 14. Electrical connection signal line; 15. Fixed base plate. Detailed Implementation
[0038] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0039] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] Example 1, such as Figures 1-3 As shown in the figure, this embodiment introduces a pyrotechnic switch bracket, including: a bracket body, the bracket body including a recessed part 1 facing the front and copper busbar connecting parts 2 located on both sides of the recessed part 1;
[0042] The main body of the bracket also includes a base 3 located at the bottom of the recessed portion 1 and the copper busbar connection portion 2;
[0043] The base 3 is provided with a metal bushing 5 for fixing the bracket itself. The metal bushing 5 fixing parts are respectively located on the outside of the copper busbar connection on both sides of the recess, which is used to fix the bracket and resist the damage to the plastic by the high-strength pre-tightening force of the bolt.
[0044] The recess 1 is used to house the pyrotechnic switch 4;
[0045] like Figure 2 and Figure 4 As shown, the copper busbar connection part 2 has built-in electrical pins 8 for fixing the pyrotechnic switch and metal nuts 6 for fixing the copper busbar 13.
[0046] The base 3, the recessed part 1, and the copper busbar connecting part 2 are integrally formed by injection molding to form the main body of the bracket. The main body of the bracket can not only fix the pyrotechnic switch with high reliability, but also only requires one set of molds, thereby reducing mold opening costs, reducing product costs and improving installation efficiency, thus achieving cost reduction and efficiency improvement.
[0047] The main body of the bracket adopts a horizontal structure layout. By changing the pyrotechnic switch bracket to a horizontal structure, the height dimension is effectively reduced, which is conducive to adaptability to low-height spaces.
[0048] Example 2, as Figures 1-5 As shown, this embodiment introduces a pyrotechnic switch bracket. Unlike embodiment 1, the top of the recessed portion 1 is also provided with an extension portion 9 integrally formed therewith. The bottom surface of the extension portion 9 and the base 3 are provided with two sets (a total of 4) of opposite buckles 7 for assisting in fixing the pyrotechnic switch. The extension portion 9 can expand the coverage of the pyrotechnic switch 4, and the two sets of four buckles can assist in fixing the pyrotechnic switch 4, which can realize the quick pre-assembly of the components and free the installer's hands.
[0049] The buckle 7 located on the base 3 is integrally formed with the base 3, and the buckle 7 located on the extension 9 is integrally formed with the extension 9; the buckle is originally formed by the base 3 and the extension 9 of the bracket body, without the need for additional addition and manufacturing later, saving time and cost.
[0050] Example 3, as Figures 4-5 As shown, this utility model provides a vehicle-mounted energy system, including the pyrotechnic switch bracket described in the first aspect. By applying the pyrotechnic switch bracket of the first aspect to the vehicle-mounted energy system, the power supply can be quickly cut off in an emergency.
[0051] In this embodiment, the pyrotechnic switch bracket is fixed by fitting the metal bushing 5 onto the base plate bolt 11 on the fixed base plate 15 and cooperating with the bracket fixing nut 12. After the pyrotechnic switch 4 is inserted into the recess 1, the electrical pins 8 and copper busbar 13 of the pyrotechnic switch are fixed by the copper busbar connecting bolt 10 and the copper busbar connecting part 2. The front end of the pyrotechnic switch 4 is connected to the electrical connection signal line 14.
[0052] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A fireworks switch bracket, characterized in that, include: The bracket body includes a front-facing recess and copper busbar connecting portions located on both sides of the recess. The main body of the bracket also includes a base located at the bottom of the recess and the copper busbar connection part; The base is provided with a first metal fastener for fixing the bracket itself; The recessed portion is used to house the pyrotechnic switch; The copper busbar connection section has a built-in electrical output terminal for fixing the pyrotechnic switch and a second metal fastener for the copper busbar.
2. The pyrotechnic switch bracket according to claim 1, characterized in that, The main body of the support adopts a horizontal structure layout.
3. The pyrotechnic switch bracket according to claim 1, characterized in that, The base, recess, and copper busbar connection are integrally molded using injection molding.
4. The pyrotechnic switch bracket according to claim 1, characterized in that, The first metal fastener is respectively located on the outside of the copper busbar connection on both sides of the recess.
5. The pyrotechnic switch bracket according to claim 1, characterized in that, The top of the recessed portion is also provided with an extension integrally formed therewith.
6. The pyrotechnic switch bracket according to claim 5, characterized in that, The bottom surface of the extension and the base are provided with several opposing buckles for assisting in fixing the pyrotechnic switch.
7. The pyrotechnic switch bracket according to claim 6, characterized in that, The buckle located on the base is integrally formed with the base, and the buckle located on the extension is integrally formed with the extension.
8. The pyrotechnic switch bracket according to claim 1, characterized in that, The first metal fastener is a metal bushing.
9. The pyrotechnic switch bracket according to claim 1, characterized in that, The second metal fastener is a metal nut.
10. A vehicle-mounted energy system, characterized in that, The pyrotechnic switch bracket includes any one of claims 1-9.