Poking wheel gel equipment and poking wheel assembly thereof

Abstract

The utility model discloses dial wheel gel equipment and dial wheel assemblies thereof. The dial wheel gel equipment comprises a hollow gel groove used for containing a flowing heating medium, a plurality of outlets are formed in the side portion of the gel groove, a plurality of groups of dial wheel assemblies are arranged in a cavity of the gel groove, the bottoms of the dial wheel assemblies extend into the heating medium, and a heating device is arranged at the bottom of the gel groove. The utility model aims to provide the shifting wheel gelation equipment and the shifting wheel assembly thereof, which can improve the yield of meatballs.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing, especially a kind of propeller gelatinizing equipment and its propeller assembly. BACKGROUND

[0002] Meatballs are a kind of popular food, which are widely purchased and consumed due to the advantages of wide raw material types, on-demand matching, easy storage, easy reheating, convenient eating and rich nutrition.

[0003] Gelatinizing is one of the processes for making cooked meatballs, which is to heat the initially formed meatballs and make the meat paste deform so as to shape the meatballs and lay a foundation for the subsequent curing process. However, the existing gelatinizing device has the following problems: 1. In order to maintain the temperature in the gelatinizing device within a proper range, a heating device such as a heating wire is usually arranged at the bottom of the gelatinizing device. However, the heating wire will make the overall energy consumption of the equipment very high, thereby increasing the operating cost of the enterprise; 2. During the conveying process, some meatballs may have uneven color due to mutual extrusion, i.e., "yin-yang surface", which will increase the unqualified rate of the meatballs; 3. The extrusion between the meatballs and the conveying mechanism during the conveying process may cause the meatballs to deform or even break, which will also increase the unqualified rate of the meatballs. SUMMARY

[0004] The utility model aims to provide a propeller gelatinizing equipment and its propeller assembly for improving the qualified rate of meatballs.

[0005] Technical scheme: The propeller gelatinizing equipment comprises a hollow gelatinizing tank for containing flowing heating medium, a plurality of outlets are arranged at the sides of the gelatinizing tank, a plurality of propeller assemblies are arranged in the cavity of the gelatinizing tank, the bottom of each propeller assembly extends into the heating medium, and a heating device is arranged at the bottom of the gelatinizing tank. The temperature of the heating medium is 40-60°C, and the heating medium is usually water or other medium. The cavity of the gelatinizing tank is used for the heating medium and the meatballs to pass through. The flowing direction of the heating medium is towards the outlets of the gelatinizing tank. The heating medium has the following functions: 1. initially heating the meatballs, and 2. pushing the meatballs to move out of the gelatinizing tank.

[0006] Further, the propeller assembly comprises a first propeller set, the first propeller set comprises a first rotating shaft, the roots of a plurality of first propeller blades are connected to the rotating shaft, and the cross section of the propelling surface of the first propeller blade for contacting the meatballs is arc-shaped. The first propeller blade is used to assist the movement of the meatballs. The arc shape of the propelling surface of the first propeller blade is as close as possible to the outer edge of the meat, which is conducive to preventing the undulating blade from extruding the meatballs when propelling the meatballs and ensuring the shape of the meatballs as much as possible.

[0007] Further, a plurality of first dial wheel through holes are formed on the first dial wheel sheet. The first dial wheel through holes are used for the heating medium to pass through the second dial sheet, so as to ensure that all the meatballs are in contact with the heating medium during the gelatinization process, and prevent the occurrence of "yin and yang surface".

[0008] Further, one end of the first rotating shaft is connected with the output end of the first rotating motor.

[0009] Further, the dial wheel assembly comprises a second dial wheel group, the second dial wheel group comprises a second rotating shaft and a plurality of second dial sheets, the plurality of second dial sheets are uniformly arranged with the second rotating shaft as the central axis, and a plurality of second dial wheel through holes are formed on each second dial sheet. The second dial wheel through holes are used for the heating medium to pass through the second dial sheet, so as to ensure that all the meatballs are in contact with the heating medium during the gelatinization process, and prevent the occurrence of "yin and yang surface".

[0010] Further, the second dial wheel group further comprises a plurality of second baffles, the plurality of second baffles are connected in head-to-tail to form a regular polygon, and the connecting position of the adjacent two second baffles is provided with a second dial sheet. After the plurality of second baffles are connected in head-to-tail to form a regular polygon, the containing space formed by each second dial sheet-second baffle-second dial sheet is reduced, which reduces the number of meatballs in the space of each second dial sheet-second baffle-second dial sheet, prevents the meatballs from being deformed or even broken due to extrusion and friction between the meatballs, and ensures the shape of the meatballs as much as possible.

[0011] Further, one end of the second rotating shaft is connected with the output end of the second rotating motor.

[0012] Further, the end of the gelatinization tank is provided with a lifting mechanism for lifting the meatballs to the height of the subsequent work station.

[0013] Further, the lifting mechanism comprises an obliquely arranged lifting belt, and a plurality of lifting baffles are arranged on the lifting belt at intervals.

[0014] Further, a plurality of lifting plate through holes are formed on each lifting baffle.

[0015] Further, a plurality of lifting through holes are formed on the lifting belt.

[0016] Further, the lifting mechanism further comprises a lifting driving wheel and a lifting driven wheel for driving the lifting belt to rotate reciprocatingly, the transmission ends of the lifting driving wheel and the lifting driven wheel are connected with the lifting belt respectively, and the lifting driving wheel is fixedly connected with the output end of the lifting motor.

[0017] Further, the included angle between the lifting belt and the horizontal line is 30°-60°.

[0018] Further, the heating device is a steam pipe, each of the steam pipes is provided with a plurality of steam holes for discharging steam, and the steam pipes are connected with a steam generator.

[0019] Further, one end of each of the steam pipes is provided with a steam control loop, the steam control loop is provided with an automatic control valve for automatically adjusting the amount of steam intake and a plurality of manual control valves for manual control.

[0020] Further, the positions of the steam holes correspond to the positions of the dial wheel devices. This design makes the outlet direction of the steam correspond to the positions of the meatballs, i.e. the positions with the highest temperature in the device, thereby enhancing the gel effect and initial curing effect of the meatballs.

[0021] Further, a filter barrel for filtering is arranged at the outlet of the gel tank.

[0022] Further, a water pump is further included, one end of the water pump is connected with the filter barrel, and the other end of the water pump is connected with the inner cavity of the gel tank.

[0023] Further, a plurality of temperature control covers are arranged above the gel tank.

[0024] Further, a temperature control frame is arranged above each of the temperature control covers, an upper cover motor is fixedly arranged on the temperature control frame, and the output end of the upper cover motor is fixedly connected with the temperature control cover.

[0025] A dial wheel assembly includes a first dial wheel group, the first dial wheel group includes a first rotating shaft, the roots of a plurality of first dial wheel pieces are connected with the rotating shaft, the cross section of the contact surface of the first dial wheel piece for contacting the meatballs is arc-shaped, a plurality of first dial wheel through holes are arranged on the first dial wheel piece, and one end of the first rotating shaft is connected with the output end of a first rotating motor.

[0026] A dial wheel assembly includes a second dial wheel group, the second dial wheel group includes a second rotating shaft, a plurality of second baffles and a plurality of second dial pieces, the plurality of second baffles are connected in head-to-tail to form a regular polygon, the second dial piece is arranged at the connection position of two adjacent second baffles, a plurality of second dial wheel through holes are arranged on each second dial piece, and one end of the second rotating shaft is connected with the output end of a second rotating motor.

[0027] Beneficial effects: compared with the prior art, the utility model has the following advantages: 1, the utility model uses steam to continuously heat the heating medium, compared with directly injecting boiling water or directly setting heating devices such as heating wires at the bottom of the gel tank, the energy consumption is less, and the enterprise operating cost is reduced;2, a plurality of first dial wheel through holes are formed on the first dial wheel piece, and a plurality of second dial wheel through holes are formed on the second dial piece, so that all meatballs can be kept in contact with the heating medium during the gel process, and "yin and yang surface" is prevented;3, the cross section of the dialing surface of the first dial wheel piece is arc-shaped, so that the extrusion of the undulating piece on the meatball is reduced, the first baffle of the second dial wheel group is connected at the head and tail to form a regular polygon, the number of meatballs in the space formed by each second dial piece-second baffle-second dial piece is reduced, the extrusion and friction between the meatballs are reduced, so that the shape of the meatball is as complete as possible, and the yield is improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a perspective view of one angle of the utility model.

[0029] Figure 2 It is a perspective view of another angle of the utility model.

[0030] Figure 3 It is a schematic view of the utility model with the heat preservation cover and the lifting frame hidden.

[0031] Figure 4 It is a schematic view of the gel tank in the utility model.

[0032] Figure 5 It is a perspective view of the first dial wheel group in the utility model.

[0033] Figure 6 It is a schematic view of the first dial wheel piece.

[0034] Figure 7 It is a perspective view of the second dial wheel group in the utility model.

[0035] Figure 8 It is a schematic view of the second dial wheel piece.

[0036] Figure 9 It is a schematic view of the lifting mechanism in the utility model.

[0037] Figure 10 It is Figure 9 The enlarged view at A.

[0038] Figure 11 It is a schematic view of the steam pipe in the utility model.

[0039] Figure 12 It is a schematic view of the steam control loop in the utility model.

[0040] Wherein: 1, gel tank; 101, outlet; 2, temperature control cover; 3, temperature control frame; 4, lifting mechanism; 401, lifting motor; 402, lifting connecting belt; 403, lifting baffle; 4031, lifting plate through hole; 404, lifting pipe; 5, filter bucket; 6, water pump; 7, water pipe; 8, upper cover motor; 9, steam control circuit; 901, automatic control valve; 902, manual control valve; 10, steam pipe; 1001, steam hole; 11, first dial wheel set; 1101, first support plate; 1102, first rotating shaft; 1103, first dial wheel piece; 11031, first dial wheel through hole; 1104, first rotating motor; 12, second dial wheel set; 1201, second support plate; 1202, second rotating shaft; 1203, second dial piece; 12031, second dial wheel through hole; 1204, second baffle. DETAILED DESCRIPTION

[0041] The technical scheme of the utility model will be further described below with reference to the drawings.

[0042] Referring to the drawings Figures 1-11 The utility model discloses a dial wheel gel device, including the gel tank 1 of hollow for containing flowing hot water, the temperature of the hot water is 50 DEG C water, the filter bucket 5 for filtering is arranged at the outlet 101 of the gel tank 1, one end of the filter bucket 5 is connected with the water pump 6 through the water pipe 7, the other end of the water pump 6 is communicated with the inner chamber of the gel tank 1 through the water pipe 7, and the water pump 6 makes the circulating hot water enter the gel tank 1 again and flow to the outlet 101 direction.

[0043] Two temperature control covers 2 are slidably arranged above the gel tank 1, and the temperature control cover 2 is used for controlling the temperature of the gel tank 1.

[0044] A temperature control frame 3 is arranged above each temperature control cover 2, the temperature control frame 3 is fixedly provided with an upper cover motor 8, a lifting wheel is arranged at the output end of the upper cover motor 8, and one end of the lifting wheel is fixedly connected with the temperature control cover 2.

[0045] Twelve steam pipes 10 are arranged at the bottom of the gel tank 1, two steam pipes 10 are arranged in a row, six rows are arranged in total, a plurality of steam holes 1001 for discharging steam are formed in each steam pipe 10, the positions of the steam holes 1001 correspond to the positions of the dial wheel assemblies, the steam pipes 10 are connected with a steam generating device (not shown), one end of the plurality of steam pipes 10 is provided with a steam control circuit 9 (in order to clearly show, the connection between the steam pipes 10 and the steam control circuit 9 is omitted), the steam control circuit 9 is provided with an automatic control valve 901 for automatically adjusting the steam inlet amount and four manual control valves 902 for manual control.

[0046] Two groups of first dial wheels 11 and ten groups of second dial wheels 12 are arranged in the cavity of the gel tank 1 in sequence in a linear manner, wherein the two groups of first dial wheels 11 are respectively arranged at the two ends.

[0047] The first dial wheel group comprises a first rotating shaft 1102 and two circular first support plates 1101, the roots of a plurality of first dial wheel pieces 1103 are connected with the rotating shaft, and the two ends of the first dial wheel pieces 1103 are fixedly connected with the first support plates 1101, the cross section of the dialing surface of the first dial wheel pieces 1103 for contacting the meatballs is arc-shaped, a plurality of first dial wheel through holes 11031 are formed in the first dial wheel pieces 1103, and one end of the first rotating shaft 1102 is connected with the output end of a first rotating motor 1104.

[0048] The second dial wheel group comprises two circular second support plates 1201, a second rotating shaft 1202 and six second baffles 1204, the six second baffles 1204 are connected in series to form a regular hexagon, the two ends of the second baffles 1204 are fixedly connected with the first support plates 1101, the connecting positions of the adjacent two second baffles 1204 are respectively provided with second dialing pieces 1203, a plurality of second dial wheel through holes 12031 are formed in each second dialing piece 1203, and the second rotating shaft is connected with the first rotating shaft 1102 through a transmission chain (such as a belt, a metal chain or the like, not shown).

[0049] The gel tank 1 is provided with a lifting mechanism 4 at the end, the lifting mechanism 4 comprises two lifting connection belts 402 and a plurality of lifting pipes 404, the lifting connection belts 402 can be solid belt-shaped objects such as belts and metal belts, or chain-shaped belt-shaped objects such as chains and chain plates, the plurality of lifting pipes 404 are arranged at intervals, and the two ends of the plurality of lifting pipes 404 are fixedly connected with the two lifting connection belts 402, since the plurality of lifting pipes 404 are arranged at intervals, the gap between the adjacent two lifting pipes 404 actually forms a lifting through hole, the two lifting connection belts 402 and the plurality of lifting pipes 404 are fixedly connected to form a lifting belt, a plurality of lifting baffles 403 are arranged at intervals on the lifting belt, and a plurality of lifting plate through holes 4031 are formed in each lifting baffle 403. The lifting mechanism 4 further comprises a lifting driving wheel (not shown) and a lifting driven wheel (not shown) for driving the lifting belt to rotate reciprocally, the transmission ends of the lifting driving wheel (not shown) and the lifting driven wheel (not shown) are respectively connected with any one of the lifting connection belts 402, the lifting driving wheel (not shown) is fixedly connected with the output end of a lifting motor 401, and the angle between the lifting belt and the horizontal line is 45°.

Claims

1. A dial-gel device characterized by: The application relates to a meatball making machine, which comprises a gel tank (1) for containing flowing heating medium, a plurality of outlets (101) arranged on the side of the gel tank (1), a plurality of sets of dial wheel assemblies arranged in the cavity of the gel tank (1), the bottom of the dial wheel assemblies extending into the heating medium, and a heating device arranged on the bottom of the gel tank (1).

2. A dial-gel device according to claim 1, wherein: The dial wheel assembly comprises a first dial wheel group (11), the first dial wheel group comprises a first rotating shaft (1102), the roots of a plurality of first dial wheel pieces (1103) are connected with the rotating shaft, and the cross section of the dialing surface of the first dial wheel piece (1103) is arc-shaped.

3. A dial-gel device according to claim 2, wherein: A plurality of first dial wheel through holes (11031) are formed in the first dial wheel piece (1103).

4. A dial-gel device according to claim 1, wherein: The dial wheel assembly comprises a second dial wheel group (12), the second dial wheel group comprises a second rotating shaft (1202) and a plurality of second dialing pieces (1203), the plurality of second dialing pieces (1203) are uniformly arranged with the second rotating shaft (1202) as the central shaft, and a plurality of second dial wheel through holes (12031) are formed in each second dialing piece (1203).

5. A dial-gel device according to claim 4, wherein: The second dial wheel group (12) further comprises a plurality of second baffles (1204), the plurality of second baffles (1204) are connected in series to form a regular polygon, and the second dialing piece (1203) is arranged at the connection position of the adjacent two second baffles (1204).

6. A dial-gel device according to claim 5, wherein: The end of the gel tank (1) is provided with a lifting mechanism (4) for lifting the meatballs to the height of a subsequent working position, the lifting mechanism (4) comprises an obliquely arranged lifting belt, a plurality of lifting baffles (403) are arranged on the lifting belt at intervals, a plurality of lifting baffle through holes (4031) are formed in each lifting baffle (403), and a plurality of lifting through holes are formed in the lifting belt.

7. A dial-gel device according to claim 1, wherein: The heating device is a steam pipe (10), a plurality of steam holes (1001) for discharging steam are formed in each steam pipe (10), a steam generating device is connected with the steam pipe (10), one end of the plurality of steam pipes (10) is provided with a steam control loop (9), an automatic control valve (901) for automatically adjusting the steam inlet amount and a plurality of manual control valves (902) for manual control are arranged on the steam control loop (9).

8. A dial-gel device according to claim 1, wherein: A plurality of temperature control covers (2) are slidably arranged above the gel tank (1).

9. A dial wheel assembly characterized by: The first dial wheel group (11) comprises a first rotating shaft (1102), the roots of a plurality of first dial wheel pieces (1103) are connected with the rotating shaft, the cross section of the dialing surface of the first dial wheel piece (1103) for contacting the meatball is arc-shaped, and a plurality of first dial wheel through holes (11031) are formed in the first dial wheel piece (1103).

10. A dial wheel assembly characterized by: The second dial wheel set (12) comprises a second rotating shaft (1202), a plurality of second baffles (1204) and a plurality of second dial pieces (1203), the plurality of second baffles (1204) are connected in sequence to form a regular polygon, a second dial piece (1203) is arranged at the connection position of two adjacent second baffles (1204), and a plurality of second dial wheel through holes (12031) are formed in each second dial piece (1203).

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