Pipeline dredging device

The pipeline dredging device, with its drive components and flexible structure design, solves the problem of traditional devices struggling to pass through curved pipelines, achieving efficient and stable dredging results.

CN223629177UActive Publication Date: 2025-12-05FENYI COUNTY HOUSING & URBAN-RURAL DEVELOPMENT BUREAU
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Patent Information

Application Number
CN202422639044.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-12-05
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Traditional pipe dredging devices have difficulty passing through bends in pipes, resulting in incomplete cleaning and low efficiency.

Method used

The device employs a drive assembly design, including an inclined mounting base, telescopic rod, and telescopic scraper. Combined with an elastic structure and helical gear transmission system, it enables autonomous movement and flexible directional adjustment within the pipeline, adapting to pipelines of different diameters and bends.

Benefits of technology

It enables efficient and continuous dredging operations in complex pipelines, ensuring comprehensive coverage and stability of dredging operations and avoiding reliance on traction ropes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline dredging device which comprises a machine shell, cover plates are fixedly installed at the two ends of the machine shell, a telescopic rod is fixedly installed outside each cover plate, a driving assembly is fixedly connected to the end, away from the cover plates, of each telescopic rod, and a telescopic scraper blade is fixedly connected to the outer portion of the machine shell. When the dredging device works, the driving motor drives the dredging device to move in the pipeline through the rotating wheel. The telescopic rods and the telescopic scrapers are distributed in a circumferential array mode, and contact with the inner wall of the pipeline is guaranteed through the elastic telescopic function. The telescopic scraper rotates to scrape sediments on the pipe wall, and the contact pressure is automatically adjusted according to the shape of the pipeline to adapt to pipelines with different diameters and bends. The driving assembly is obliquely installed, so that the direction of the device can be flexibly adjusted, and efficient dredging is achieved through a complex bent pipeline. The device does not need a traction rope, has autonomous moving ability, and overcomes the problem that a traditional device is difficult to pass through a bent pipeline.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to pipeline dredging technical field especially relates to a pipeline dredging device. BACKGROUND

[0002] Pipeline dredging refers to removing accumulated silt, sediment, garbage and other debris inside the pipeline through various methods and techniques to maintain the smoothness and normal operation of the pipeline. This process is very important for municipal drainage systems, sewage treatment systems, industrial pipelines and agricultural irrigation pipelines.

[0003] The patent with the publication number CN219003998U discloses a pipeline dredging device in the prior art, which comprises a fixing frame, a first sliding groove is connected to the surface of the fixing frame, a first sliding rod is slidably connected to the inside of the first sliding groove, a clamping block is fixedly connected to one end of the first sliding rod, a pulley is movably connected to the inside of the clamping block, a first bolt is connected to the side of the first sliding groove, and a through hollow shaft motor is fixedly installed at the center of the fixing frame. By connecting the two ends of the device with steel wires, pulling, pulling into the pipeline, adjusting the distance of the first sliding rod in the first sliding groove through the first bolt, making the pulley on the first sliding rod contact with the inner wall of the pipeline, and simultaneously making the fixing frame better slide with the inner wall of the pipeline through the four first sliding rods, adjusting the second sliding rod through the second bolt, making the scraper on the second sliding rod tangent to the inner wall of the pipeline, and simultaneously supplying water through the connecting pipe to make the spray head spray water.

[0004] However, the prior art has some problems: the traditional device moves and cleans the cleaning part inside the pipeline by pulling, but the pipeline is complex and curved during actual cleaning, and it is difficult for the traditional device to pass the traction rope through the pipeline to the other side, so that the pipeline dredging work cannot be carried out in time and effectively, therefore we propose a pipeline dredging device. UTILITY MODEL CONTENTS

[0005] In view of the problems existing in the prior art, the utility model provides a pipeline dredging device, which solves the problem that the traditional device is difficult to pass the traction rope through the pipeline to the other side, so that the pipeline dredging work cannot be carried out in time and effectively.

[0006] The utility model discloses a pipeline dredging device, including the casing, the casing both ends fixed installation has the apron, every apron outside is fixed installation respectively telescopic link, the telescopic link is equipped with a plurality of, a plurality of telescopic link is away from the apron one end fixedly connected with drive assembly, the casing outside fixedly connected with telescopic scraper, the telescopic scraper is equipped with a plurality of, a plurality of telescopic scraper and telescopic link circumferential array distribution in the casing outside, drive assembly includes the mounting seat, the mounting seat is fixed in the telescopic link is away from the apron one end, the mounting seat inside rotationally installed has the runner, the mounting seat one side fixed installation has the drive motor, the drive motor output passes through the mounting seat with the runner fixed connection, the mounting seat is arranged obliquely, and a plurality of mounting seat drives the casing to move and drives the telescopic scraper to rotate to the casing for the through dredging operation.

[0007] As the utility model is preferred, the telescopic scraper includes a fixed plate, the fixed plate is fixed outside the casing, and a contact plate is slidably installed in the fixed plate through a second spring.

[0008] As the utility model is preferred, the contact plate is away from the side of the spring, extends to the outside through the fixed plate, and the contact plate is provided with a guide inclination.

[0009] As the utility model is preferred, the telescopic link includes a fixed tube, the fixed tube is fixed outside the apron, a movable rod is slidably installed in the fixed tube away from the apron, a first spring is arranged between the movable rod and the fixed tube, the first spring is located in the inner cavity of the fixed tube close to the apron, and the movable rod is rotatably arranged.

[0010] As the utility model is preferred, a steering motor is fixedly installed inside the casing, large helical gears are fixedly connected to the output ends on both sides of the steering motor, a small helical gear is rotatably installed at one end of the fixed tube away from the drive assembly, and the small helical gear is meshedly connected with the large helical gear.

[0011] As the utility model is preferred, a fixed rod is fixedly connected to the side of the small helical gear away from the large helical gear, a sliding rod is slidably installed in the fixed rod away from the small helical gear, and one end of the sliding rod away from the small helical gear is fixedly connected with the mounting seat.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] The utility model discloses drive assembly adopts the multiple mounting seat of inclined installation, through the inclined design of mounting seat, make the dredging device in the pipeline not only can advance, still can carry out more flexible direction adjustment, thereby cope with the curved portion in the pipeline. When telescopic scraper blade rotates, cooperate the movement of machine shell whole, continuously scrape the dirt on the inner wall of pipeline, realize continuous efficient dredging operation. The device through the elastic structure design of telescopic link and telescopic scraper blade, can flexibly cope with the pipeline of different diameter and bending, ensure the overall coverage of dredging operation, overcame the problem that traditional dredging device is difficult to pass through the curved pipeline. Through drive motor and install a plurality of telescopic link and telescopic scraper blade on the outside of machine shell, the device can move in the pipeline internally, need not rely on the tow rope. Therefore, even in the case of pipeline bending complex, can also pass through smoothly. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structure schematic diagram provided by the utility model embodiment;

[0015] Figure 2 It is drive assembly structure schematic diagram provided by the utility model embodiment;

[0016] Figure 3 It is telescopic scraper blade structure schematic diagram provided by the utility model embodiment;

[0017] Figure 4 It is telescopic link structure schematic diagram provided by the utility model embodiment;

[0018] Figure 5 It is provided by the utility model embodiment; Figure 4 A part structure schematic diagram;

[0019] Figure 6 It is steering motor structure schematic diagram provided by the utility model embodiment;

[0020] Figure 7 It is telescopic link section structure schematic diagram provided by the utility model embodiment.

[0021] In the drawing: 1, machine shell;2, cover plate;3, telescopic link;4, drive assembly;5, telescopic scraper blade;6, big helical gear;7, small helical gear;8, steering motor;

[0022] 301, fixed pipe;302, movable rod;303, first spring;304, fixed rod;305, sliding rod;

[0023] 401, mounting seat;402, runner;403, drive motor;

[0024] 501, fixed plate;502, second spring;503, contact plate. DETAILED DESCRIPTION

[0025] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0026] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] like Figures 1 to 7 As shown in the figure, the pipeline dredging device provided by this utility model includes a housing 1, with cover plates 2 fixedly installed at both ends of the housing 1. Each cover plate 2 has a telescopic rod 3 fixedly installed on its exterior. Multiple telescopic rods 3 are provided. A drive assembly 4 is fixedly connected to the end of the multiple telescopic rods 3 away from the cover plate 2. Telescopic scrapers 5 are fixedly connected to the exterior of the housing 1. Multiple telescopic scrapers 5 are provided. The multiple telescopic scrapers 5 and telescopic rods 3 are arranged in a circumferential array outside the housing 1. The drive assembly 4 includes a mounting base 401, which is fixed to the end of the telescopic rod 3 away from the cover plate 2. A rotating wheel 402 is rotatably installed inside the mounting base 401. A drive motor 403 is fixedly installed on one side of the mounting base 401. The output end of the drive motor 403 passes through the mounting base 401 and is fixedly connected to the rotating wheel 402. The mounting base 401 is inclined. Multiple mounting bases 401 drive the housing 1 to move and drive the telescopic scrapers 5 to rotate around the housing 1 as an axis to perform dredging operations.

[0028] The aforementioned pipeline dredging device is powered by a drive motor 403, which drives the entire device to move along the inside of the pipeline via a rotating wheel 402. Multiple telescopic rods 3 and telescopic scrapers 5 are arranged in a circumferential array outside the casing 1 to ensure contact between the device and the inner wall of the pipeline. Once the device enters the pipeline, the telescopic rods 3 use their elastic extension and retraction to support the device's stable movement within the pipeline, while the telescopic scrapers 5 rotate around the casing 1 via the rotation of the drive assembly 4, scraping away deposits from the inner wall of the pipeline. Because the telescopic scrapers 5 are elastic, they can automatically adjust the contact pressure according to changes in the shape of the inner wall of the pipeline, effectively handling bends and complex structures within the pipeline.

[0029] The drive assembly 4 employs multiple tilted mounting bases 401. This tilted design allows the dredging device to not only move forward within the pipe but also make more flexible directional adjustments, thus accommodating bends in the pipe. As the telescopic scraper 5 rotates, it works in conjunction with the overall movement of the housing 1 to continuously scrape away debris from the inner wall of the pipe, achieving continuous and efficient dredging operations. The device, through the elastic structure design of the telescopic rods 3 and the telescopic scraper 5, can flexibly handle pipes of different diameters and bends, ensuring comprehensive coverage of the dredging operation and overcoming the problem of traditional dredging devices struggling to pass through curved pipes. Driven by the drive motor 403 and multiple telescopic rods 3 and telescopic scrapers 5 mounted outside the housing 1, the device can move autonomously inside the pipe without relying on traction ropes. Therefore, it can successfully navigate even complex and winding pipes.

[0030] In this embodiment, the telescopic scraper 5 includes a fixed plate 501 fixed outside the casing 1, and a contact plate 503 slidably installed inside the fixed plate 501 through a second spring 502. The side of the contact plate 503 away from the spring extends to the outside through the fixed plate 501, and the contact plate 503 is provided with a guide inclination angle.

[0031] In the working process, the contact plate 503 is elastically telescoped by the second spring 502 under the pressure of the inner wall of the pipeline. When the device encounters a pipeline with different diameters or bends, the contact plate 503 will automatically adjust elastically according to the shape of the inner wall of the pipeline to ensure that it always maintains close contact with the inner wall of the pipeline. This can effectively prevent the scraper from not being able to adhere to the pipe wall due to changes in the shape of the pipeline, ensuring the efficiency of dredging. The outer end of the contact plate 503 is provided with a guide inclination angle, which is designed to guide the device to move smoothly in the pipeline, so that the contact plate 503 can smoothly enter the optimal position of contact with the pipe wall. The guide inclination angle helps to reduce the jamming phenomenon of the device when encountering a curved or narrow area of the pipeline, ensuring the smooth progress of the dredging device, while effectively removing the deposits on the inner wall of the pipeline.

[0032] In this embodiment, the telescopic rod 3 includes a fixed tube 301 fixed outside the cover plate 2, and a movable rod 302 slidably installed inside the side of the fixed tube 301 away from the cover plate 2. A first spring 303 is arranged between the movable rod 302 and the fixed tube 301, and the first spring 303 is located in the inner cavity of the fixed tube 301 on the side close to the cover plate 2. The movable rod 302 is rotatably arranged.

[0033] The fixed tube 301 is fixed outside the cover plate 2 and internally installed with the slidable movable rod 302. The first spring 303 is arranged between the movable rod 302 and the fixed tube 301, and the first spring 303 is located in the inner cavity of the fixed tube 301 on the side close to the cover plate 2, which plays a role of elastic support. This structure enables the movable rod 302 to slide and rotate within a certain range in the fixed tube 301, adapting to the bending and variable diameter of the pipeline.

[0034] When the device travels in the pipeline, the first spring 303 provides elastic support according to the change of the inner diameter of the pipeline, and the movable rod 302 can slide forward and backward in the fixed tube 301, maintaining the supporting force between the telescopic rod 3 and the inner wall of the pipeline. This can ensure that the dredging device is always in a stable state, avoiding excessive or loose contact, which helps the continuity and stability of dredging.

[0035] The rotatable design of the movable rod 302 allows the telescopic rod 3 to rotate freely in the fixed tube 301 and change direction by driving the rotating wheel 402. When the angle of the rotating wheel 402 gradually deviates from the position consistent with the direction of the pipeline, the overall forward speed of the device will decrease accordingly. The purpose of this design is to slow down the forward speed when the device needs to perform more delicate dredging operations, so that the telescopic scraper 5 can more finely scrape the deposits on the inner wall of the pipeline. By slowing down, the device can more thoroughly clean complex or heavily deposited areas.

[0036] In this embodiment, the inside of the casing 1 is fixedly installed with a steering motor 8, and the output ends of the steering motor 8 on both sides are fixedly connected with large helical gears 6. The end of the fixed tube 301 away from the driving assembly 4 is rotatably installed with a small helical gear 7, which is meshingly connected with the large helical gears 6. The side of the small helical gear 7 away from the large helical gear 6 is fixedly connected with a fixed rod 304, and the inside of the side of the fixed rod 304 away from the small helical gear 7 is slidably installed with a sliding rod 305, and the end of the sliding rod 305 away from the small helical gear 7 is fixedly connected with a mounting seat 401.

[0037] When the motor is working, the small helical gear 7 is driven to rotate by the large helical gear 6, thereby realizing the power output of the transmission system. This design of helical gears provides smooth and precise transmission, ensuring the flexibility and stability of the dredging device when turning in the pipeline. The small helical gear 7 is connected with the fixed rod 304, and when the small helical gear 7 rotates, it drives the fixed rod 304 to move correspondingly through the meshing action of the gears. The fixed rod 304 and the sliding rod 305 are in sliding connection, and the other end of the sliding rod 305 is fixedly connected with the mounting seat 401, so that the transmission system of the whole device can flexibly adjust the direction. This design makes the dredging device move and turn in different directions in the pipeline, especially in complex curved pipelines.

[0038] The steering motor 8 not only serves as a driving force for steering, but also as a core part of the energy integration system. Through two power supply modes, it meets the dredging needs in different scenarios:

[0039] The dredging device can be equipped with a built-in battery, which is directly connected with the steering motor 8 to provide the power required by the whole device. This power supply mode is suitable for situations where it is difficult to arrange wires inside the pipeline and the device needs to operate autonomously. The built-in battery drives the steering motor 8 and other dredging components to realize autonomous dredging operation of the whole device.

[0040] If the device needs to run for a long time or the built-in battery cannot meet the long-time working requirement, the whole device can also be powered by an external power line. The external power line is connected to the steering motor 8 to provide stable power supply for it, ensuring the long-time and efficient operation of the device. This design is especially suitable for larger pipelines or complex dredging tasks, and the external power supply can provide continuous power support

[0041] The working principle of the utility model:

[0042] In use, the driving assembly 4 adopts a plurality of installation seats 401 installed obliquely, through the oblique design of the installation seat 401, the dredging device can not only advance in the pipeline, but also can be more flexible in direction adjustment, so as to cope with the curved part in the pipeline. When the telescopic scraper 5 rotates, cooperate with the movement of the whole machine shell 1, continuously scrape off the dirt on the inner wall of the pipeline, realize continuous and efficient dredging operation. The device can flexibly cope with different diameter and curved pipeline through the elastic structure design of the telescopic rod 3 and the telescopic scraper 5, ensure the comprehensive coverage of the dredging operation, overcome the problem that the traditional dredging device is difficult to pass through the curved pipeline. Through the driving motor 403 and the plurality of telescopic rods 3 and telescopic scrapers 5 installed outside the machine shell 1, the device can move in the pipeline by itself, without relying on the traction rope. Therefore, even in the case of complex pipeline bending, it can also pass smoothly.

[0043] It should be noted that in this document, the terms "first" and "second" and the like are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the utility model have been shown and described, it will be apparent to those having ordinary skill in the art that a number of changes, modifications, replacements, and variations of the embodiments can be made without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A pipeline dredging device comprising a casing (1) having a cover plate (2) fixedly attached to both ends of the casing (1), characterized in that: Each said cover plate (2) outside part is respectively fixed installation has telescopic link (3), telescopic link (3) is equipped with multiple, multiple telescopic link (3) is away from the one end of cover plate (2) fixed connection has drive assembly (4), the outside fixed connection of casing (1) has telescopic scraper (5), telescopic scraper (5) is equipped with multiple, multiple telescopic scraper (5) and telescopic link (3) circumferential array distribution in the outside of casing (1); The drive assembly (4) includes a mounting seat (401), the mounting seat (401) is fixed on the telescopic link (3) away from the one end of the cover plate (2), the mounting seat (401) is rotatably installed inside the rotating wheel (402), the mounting seat (401) is fixedly installed on one side of the drive motor (403), and the output end of the drive motor (403) penetrates the mounting seat (401) and is fixedly connected with the rotating wheel (402). The mounting seat (401) is inclinedly arranged, and multiple mounting seats (401) drive the casing (1) to move and drive the telescopic scraper (5) to rotate around the casing (1) to perform dredging operation.

2. A pipe de-clogging device as claimed in claim 1, characterized in that: The telescopic scraper (5) includes a fixed plate (501), the fixed plate (501) is fixed outside the casing (1), and the contact plate (503) is slidably installed in the fixed plate (501) through the second spring (502).

3. A pipe de-clogging device as claimed in claim 2, characterized in that: The contact plate (503) away from the spring side extends to the outside through the fixed plate (501), and the contact plate (503) is provided with a guide inclination angle.

4. A pipe de-clogging device as defined in claim 1, wherein: The telescopic link (3) includes a fixed tube (301), the fixed tube (301) is fixed outside the cover plate (2), the movable rod (302) is slidably installed inside the fixed tube (301) away from the cover plate (2) on one side, the first spring (303) is arranged between the movable rod (302) and the fixed tube (301), the first spring (303) is located in the inner cavity of the fixed tube (301) close to the cover plate (2) side, and the movable rod (302) is rotatably arranged.

5. A pipe de-clogging device as claimed in claim 4, characterized in that: The casing (1) is fixedly installed with a steering motor (8), the output ends of the steering motor (8) on both sides are fixedly connected with large helical gears (6), one end of the fixed tube (301) away from the drive assembly (4) is rotatably installed with a small helical gear (7), and the small helical gear (7) is meshedly connected with the large helical gear (6).

6. A pipe de-clogging device as claimed in claim 5, characterized in that: The small helical gear (7) is fixedly connected with a fixed rod (304) away from the large helical gear (6) on one side, the fixed rod (304) is slidably installed with a sliding rod (305) inside away from the small helical gear (7) on one side, and one end of the sliding rod (305) away from the small helical gear (7) is fixedly connected with the mounting seat (401).

Citation Information

Patent Citations

  • Pipeline dredging device

    CN219003998U