Pin shearing device for chip inductor production

By introducing movable clamping blocks and fixing strips into the lead-cutting device used in surface mount inductor production, the tool assembly and disassembly process is simplified, the problem of cumbersome tool replacement is solved, and production efficiency is improved.

CN223629430UActive Publication Date: 2025-12-05QINGYUAN ZHENDONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423153173.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-05
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In the current production of surface mount inductors, the process of tool replacement and maintenance is cumbersome, which leads to increased equipment downtime and reduced production efficiency.

Method used

A lead-cutting device for surface mount inductor production was designed. By introducing movable pressure blocks and fixing strips into the cutting assembly, the tool disassembly and assembly process is simplified, the adjustment work of the cutting assembly is reduced, and the stability and replacement efficiency of the tool are improved.

Benefits of technology

It enables quick assembly and disassembly of cutting tools, reduces equipment downtime, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pin shearing device for chip inductor production, which comprises a bottom plate, a plurality of feeding seats are arranged at the top of the bottom plate, a cutting assembly is arranged above the feeding seats, the cutting assembly is connected with a lifting driving mechanism, the cutting assembly comprises a mounting main body, side plates are arranged on two sides of the mounting main body, cutters are arranged between the side plates and the mounting main body, and the lifting driving mechanism is connected with the mounting main body. The mounting main body is provided with a lateral through transverse groove and a long groove formed in the length direction, the long groove is communicated with the transverse groove, two pressing blocks used for fixing a cutter are oppositely arranged in the transverse groove, a fixing strip is arranged in the long groove, the fixing strip is located between the two pressing blocks, cover plates are arranged at the two ends of the mounting main body, the cover plates are connected with one end of the fixing strip, and the other end of the fixing strip is connected with the mounting main body. A material pressing seat is further arranged at the bottom of the installation body, and an elastic piece is arranged between the material pressing seat and the installation body. The tool is fixed through the pressing blocks, the pressing blocks can move by disassembling the cover plates and the fixing bars at the two ends of the installation body, the tool can be disassembled and assembled, and the process is simple and efficient.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of patch inductor production equipment, in particular to a shearing foot device for patch inductor production. BACKGROUND

[0002] The integrally-formed patch inductor (hereinafter referred to as patch inductor) is a common electronic component. In order to facilitate mass production, the lead of the patch inductor is usually processed from a metal strip with a grid hole. The specific structure of the metal strip is that metal strips are arranged on both sides, and rib strips are arranged between the two metal strips to form a grid hole. A single patch inductor body is arranged on a single rib strip, and the two ends of the rib strip serve as the lead of the patch inductor. Therefore, the patch inductor will be arranged in a row during mass production.

[0003] During production, the lead needs to be bent, and the leads of the patch inductors are connected together by the metal strip, which is not convenient for bending operation. Therefore, the metal strip connected to the leads on both sides of the patch inductor needs to be cut off. In the prior art, a foot cutting device is used to cut off the metal strip. The foot cutting device mainly includes a plurality of parallel arranged troughs. Each trough is provided with a corresponding knife group above. The main structure of the knife group includes a pressing piece for pressing the patch inductor and a cutter fixed on both sides of the pressing piece by screws. A plurality of knife groups are connected with a driving cylinder through a connecting plate. The connecting plate is driven downward by the driving cylinder to drive the knife group to cut off the metal strip.

[0004] After a long time of cutting work, the cutter will be worn out, so it needs to be disassembled and replaced or maintained regularly. Since a plurality of knife groups are arranged in parallel, and the cutter is fixed on both sides of each knife group by screws, it is necessary to disassemble each knife group to disassemble the cutter on both sides of the knife group. During the installation of the cutter, the knife group needs to be repositioned to avoid affecting the cutting work. The whole disassembly and assembly process is complicated and time-consuming, which increases the downtime of the equipment and reduces the production efficiency. UTILITY MODEL CONTENTS

[0005] In order to overcome the deficiencies and problems of the prior art and improve the disassembly and replacement efficiency of the cutting tool, the utility model provides a shearing foot device for patch inductor production.

[0006] The utility model is implemented through the following technical solutions:

[0007] The utility model provides a kind of pin shearing device for patch inductor production, including bottom plate, the top of bottom plate is equipped with several feed seats, cutting assembly is equipped above feed seat, cutting assembly is connected with lifting drive mechanism, the cutting assembly includes installation main body, both sides of installation main body are equipped with side plate, knife is equipped between side plate and installation main body, the lateral slot of installation main body is equipped with lateral slot and the long slot along length direction, long slot and lateral slot are communicated, two pressure blocks for fixing knife are oppositely arranged in lateral slot, fixed strip is equipped in long slot, fixed strip is between two pressure blocks, the both ends of installation main body are equipped with cover plate, cover plate is connected with one end of fixed strip, the bottom of installation main body is also equipped with pressure seat, and elastic member is equipped between pressure seat and installation main body.

[0008] The lifting drive mechanism includes cylinder, the output shaft of cylinder is connected with adapter rod, adapter rod is connected with mounting plate, and the cutting assembly is installed at the bottom of mounting plate.

[0009] The bottom of installation main body is equipped with accommodating groove, the pressure seat is installed in accommodating groove, and the elastic member is arranged between accommodating groove and pressure seat.

[0010] The upper portion and the lower portion of the pressing end of the pressure block are both equipped with chamfer, and the groove matched with the pressing end is arranged on the knife.

[0011] The side of the adjacent end of the two pressure blocks is equipped with limiting portion, and the other side is equipped with guide slope, and the oblique cutting surface matched with the guide slope is arranged on both sides of one end of the fixed strip.

[0012] The top end of the knife is equipped with oblique supporting surface for supporting the pressure block.

[0013] The bottom is equipped with discharge port, and the discharge port is equipped with a plurality of discharge ports, and each discharge port is located on one side of the feed seat.

[0014] The cylinder is installed on the top of the support plate frame.

[0015] The top surface of the feed seat and the bottom surface of the pressure seat are respectively equipped with material groove matched with the bottom surface of the material and the top surface of the material.

[0016] The utility model fixes knife by pressure block, by disassembling cover plate and fixed strip of both ends of installation main body, so that pressure block can move in lateral slot, and knife can be disassembled, and the whole cutting assembly does not need to be disassembled during disassembling process, and the work of adjusting and aligning cutting assembly is reduced, and the operation process is simple and fast. ACCURACY OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 is the cutting assembly three-dimensional structure schematic view of the utility model;

[0019] Figure 3 is the cutting assembly exploded structure schematic view of the utility model;

[0020] Figure 4 is the cutting assembly cross section structure schematic view of the utility model.

[0021] In the drawing: 100 - bottom plate, 101 - blanking port, 110 - support plate frame, 120 - feed seat, 200 - cutting assembly, 210 - installation main body, 211 - horizontal groove, 212 - long groove, 213 - accommodating groove, 220 - side plate, 230 - cutter, 231 - inclined support surface, 232 - recess, 240 - pressing block, 241 - pressing end, 242 - limiting portion, 243 - guide inclined surface, 250 - fixed strip, 251 - inclined surface, 252 - cover plate, 260 - pressing seat, 261 - material groove, 262 - elastic element, 300 - lifting drive mechanism, 310 - air cylinder, 320 - adapter rod, 330 - installation plate. DETAILED DESCRIPTION

[0022] In order to facilitate the understanding of those skilled in the art, the utility model is described in further detail below in combination with the drawings and specific embodiments.

[0023] As Figure 1 , 2As shown in the figure, a kind of pin cutting device for patch inductor production, including bottom plate 100 and the support plate frame 110 installed on the top of bottom plate 100.The bottom plate 100 and support plate frame 110 are used to support each component, the top of the bottom plate 100 is provided with several feed seats 120, the feed seat 120 is used for patch inductor to enter and place.The cutting assembly 200 is provided above the feed seat 120, the cutting assembly 200 is used to cut off the metal strip connected to the pin of patch inductor, the cutting assembly 200 is connected with lifting drive mechanism 300, the lifting drive mechanism 300 is used to drive the reciprocating lifting movement of cutting assembly 200, to carry out cutting work uninterruptedly.The lifting drive mechanism 300 includes cylinder 310, the cylinder 310 is installed on the top of support plate frame 110, the output shaft of cylinder 310 is connected with adapter bar 320, adapter bar 320 is connected with mounting plate 330, the adapter bar 320 is convenient for connecting the output shaft of cylinder 310 with mounting plate 330.The cutting assembly 200 is installed on the bottom of mounting plate 330, the feed seat 120 is provided with several, through mounting plate 330, several cutting assemblies 200 corresponding to feed seat 120 can be installed, and the materials on several feed seats 120 can be processed at the same time.The bottom plate 100 is provided with discharge port 101, the discharge port 101 is provided with several, each discharge port 101 is located on one side of feed seat 120, the waste cut off by cutting assembly 200 will fall through discharge port 101, through setting waste collecting container below bottom plate 100, waste can be treated centrally.

[0024] As shown in the figure, Figure 2 , 3 The cutting assembly 200 includes mounting body 210, mounting body 210 bottom is provided with accommodating groove 213, pressure seat 260 is installed in accommodating groove 213, elastic member 262 is provided between accommodating groove 213 and pressure seat 260, the elastic member 262 is spring, the spring is used to provide certain groove displacement stroke for pressure seat 260, and also provide certain pressure to fix the material by pressure seat 260, the top surface of feed seat 120 and the bottom surface of pressure seat 260 are respectively provided with material groove 261 matched with the bottom surface of patch inductor and the top surface of patch inductor, the material groove 261 is convenient for placing and fixing patch inductor, and prevents damage to inductor caused by pressure seat 260 pressure.The both sides of mounting body 210 are provided with side plate 220, cutter 230 is provided between side plate 220 and mounting body 210, the side plate 220 is used to support the outside of cutter 230, to improve the stability of cutter 230.When cutting assembly 200 is pressed, pressure seat 260 first contacts the material and presses the material tightly, when cutting assembly 200 continues to press, spring is compressed under stress, pressure seat 260 cannot continue to drop, and cutter 230 continues to drop, and generates shear force with the edge of feed seat 120, to cut the pin of patch inductor.

[0025] As Figure 3 , 4 shown, the installation body 210 is provided with a lateral through horizontal groove 211, the horizontal groove 211 is provided with two pressing blocks 240 for fixing the cutter 230, two pressing blocks 240 move outward along the horizontal groove 211 to fix the cutter 230 between the side plate 220 and the installation body 210, prevent the cutter 230 from falling off. The pressing block 240 is provided with chamfer on the upper and lower parts of the pressing end 241, the cutter 230 is provided with a groove 232 matched with the pressing end 241, when the cutter 230 moves up and down, the chamfer of the groove 232 and the pressing end 241 matches to automatically extrude the pressing block 240 into the horizontal groove 211, the cutter 230 can be disassembled between the side plate 220 and the installation body 210. The side plate 220 is detachably provided, the side plate 220 is disassembled, the pressing block 240 can enter the horizontal groove 211. The top end of the cutter 230 is also provided with an inclined support surface 231 for supporting the pressing block 240, if the pressing block 240 moves too much outward along the horizontal groove 211, the inclined support surface 231 can automatically resist the lower chamfer of the pressing end 241 when installing the cutter 230, forcing the pressing block 240 to return to the horizontal groove 211, avoiding affecting the installation of the cutter 230.

[0026] As Figure 3 , 4 shown, the installation body 210 is provided with a long groove 212 along the length direction, the long groove 212 and the horizontal groove 211 are communicated, the long groove 212 is provided with a fixing strip 250, the fixing strip 250 is located between the two pressing blocks 240, after the cutter 230 is located in the installation position, the fixing strip 250 is inserted into the long groove 212, and the fixing strip 250 is located between the two pressing blocks 240, the two pressing blocks 240 cannot move inward along the horizontal groove 211, so that the pressing end 241 of the pressing block 240 is always clamped on the groove 232 to fix the cutter 230. One side of the adjacent end of the two pressing blocks 240 is provided with a limiting part 242, and the other side is provided with a guide inclined surface 243, one end of the fixing strip 250 is provided with a chamfer surface 251 matched with the guide inclined surface 243 on both sides, when the fixing strip 250 is pulled out from between the two pressing blocks 240, the limiting part 242 can prevent the two pressing blocks 240 from being too close to affect the re-entry of the fixing strip 250, and the cooperation of the guide inclined surface 243 and the chamfer surface 251 enables the fixing strip 250 to be smoothly inserted between the two pressing blocks 240 when the two pressing blocks 240 are offset in the horizontal groove 211, so that the pressing block 240 returns to the correct position. The two ends of the installation body 210 are provided with cover plates 252, the cover plates 252 are connected with one end of the fixing strip 250, the cover plates 252 are used to protect the cutting assembly 200, and facilitate the installation of the fixing strip 250, in the installation process, the long rod bolt is used to penetrate the cover plates 252 and the fixing strip 250 to connect with the installation body 210.

[0027] The mounting process of the cutting assembly 200 in the embodiment: when first assembled, firstly, the two pressing blocks 240 are respectively put into the two ends of the horizontal groove 211 with the pressing end 241 facing outward, the spring is placed on the top of the pressing base 260, the pressing base 260 is pushed into the accommodating groove 213, then the side plate 220 is fixed on the mounting body 210, the cutter 230 is pushed into the mounting body 210 and the side plate 220 from bottom to top, finally, the fixing strip 250 is inserted into the long groove 212, and the long rod bolt is used to connect the cover plate 252 and the fixing strip 250 with the mounting body 210. After the first assembly is completed, when the cutter 230 is disassembled daily, the cover plate 252 is disassembled, the fixing strip 250 is separated from the two pressing blocks 240, and the cutter 230 can be disassembled.

[0028] The working principle of the embodiment: after the material enters the feeding base 120, the cylinder 310 drives the mounting plate 330 to press down, the mounting plate 330 drives the cutting assembly 200 to press down, when the cutting assembly 200 presses down, the pressing base 260 first contacts the patch inductor and presses the patch inductor, then the cutting assembly 200 continues to press down, the cutter 230 cooperates with the edge of the feeding base 120 to generate a shearing force in the pressing process, and the cutting of the pin of the patch inductor is realized.

[0029] The above embodiment is a preferred implementation manner of the utility model, and is not a limitation on the utility model, and any obvious replacement without departing from the utility model concept of the utility model is within the protection scope of the utility model.

Claims

1. A pin trimming device for patch inductor production, comprising a base plate (100), characterized in that: The bottom plate (100) is provided with a plurality of feeding seats (120) on the top, a cutting assembly (200) is arranged above the feeding seat (120), the cutting assembly (200) is connected with a lifting driving mechanism (300), the cutting assembly (200) comprises a mounting body (210), side plates (220) are arranged on both sides of the mounting body (210), a cutter (230) is arranged between the side plate (220) and the mounting body (210), a transversely penetrating transverse groove (211) and a length direction arranged long groove (212) are arranged on the mounting body (210), the long groove (212) and the transverse groove (211) are in communication, two pressing blocks (240) for fixing the cutter (230) are arranged in the transverse groove (211) oppositely, a fixing strip (250) is arranged in the long groove (212), the fixing strip (250) is located between the two pressing blocks (240), cover plates (252) are arranged at both ends of the mounting body (210), one end of the cover plate (252) is connected with the fixing strip (250), a pressing seat (260) is further arranged at the bottom of the mounting body (210), an elastic element (262) is arranged between the pressing seat (260) and the mounting body (210).

2. The pin cutting device for patch inductor production according to claim 1, characterized in that: The lifting driving mechanism (300) comprises a gas cylinder (310), an output shaft of the gas cylinder (310) is connected with an adapter rod (320), the adapter rod (320) is connected with a mounting plate (330), and the cutting assembly (200) is mounted at the bottom of the mounting plate (330).

3. The pin cutting device for patch inductor production according to claim 2, characterized in that: The mounting body (210) is provided with a containing groove (213) at the bottom, the pressing seat (260) is mounted in the containing groove (213), and the elastic element (262) is arranged between the containing groove (213) and the pressing seat (260).

4. The pin cutting device for patch inductor production according to claim 3, characterized in that: The pressing end (241) of the pressing block (240) is provided with a chamfer at the upper part and the lower part, and the cutter (230) is provided with a groove (232) matched with the pressing end (241).

5. The pin trimming device for the production of a patch inductor according to claim 4, characterized in that: The adjacent end of the two pressing blocks (240) is provided with a limiting portion (242) on one side and a guide inclined surface (243) on the other side, and the fixing strip (250) is provided with a chamfered surface (251) matched with the guide inclined surface (243) on both sides of one end.

6. The pin trimming device for patch inductor production according to claim 5, characterized in that: The top end of the cutter (230) is provided with an inclined supporting surface (231) for supporting the pressing block (240).

7. The pin cutting device for patch inductor production according to claim 1, characterized in that: The bottom is provided with a plurality of discharge ports (101), each discharge port (101) is located on one side of the feeding seat (120).

8. The pin cutting device for patch inductor production according to claim 2, characterized in that: Further comprising a support plate frame (110), and the gas cylinder (310) is mounted on the top of the support plate frame (110).

9. The pin trimming device for the production of a patch inductor according to any one of claims 1-8, characterized in that: The top surface of the feeding seat (120) and the bottom surface of the pressing seat (260) are respectively provided with material grooves (261) matched with the bottom surface of the material and the top surface of the material.