Turning device for worm gear rack of heavy numerical control horizontal lathe

By designing a heavy-duty CNC horizontal lathe worm gear turning device, and using staggered positioning fixtures and flat-laid forming tools, the problems of high cost and insufficient precision of dedicated worm gear turning machines were solved, achieving efficient and precise worm gear turning.

CN223629516UActive Publication Date: 2025-12-05QI ZHONG SHU KONG ZHUANG BEI GU FEN YOU XIAN GONG SI
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Patent Information

Application Number
CN202423172433.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-05
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing worm gear and threaded rod machines are expensive, complex to operate, require high maintenance, and have limited applicability. This results in low efficiency and insufficient precision in the mass production of worm gear and threaded rods, affecting the positioning and transmission efficiency of machine tool moving parts.

Method used

Design a heavy-duty CNC horizontal lathe worm gear turning device, including a base plate, positioning fixture, pressure plate, tool holder and forming tool. The worm gear is machined by a staggered positioning fixture and a flat forming tool controlled by a CNC program.

Benefits of technology

It significantly improves processing efficiency and precision, meets the needs of mass production of worm gear racks, reduces processing time, and improves the production efficiency of turning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy numerical control horizontal lathe worm gear rack turning device, which comprises a base plate, positioning moulds, a pressing plate, a cutter bar and a forming turning tool, the base plate is a circular plate, and the two sides of the center of the top of the base plate are fixedly connected with the positioning moulds in the vertical direction; the two positioning moulds are arranged on the base plate in a staggered manner, and the center lines of the two positioning moulds are not on the same straight line; a cutter bar in the vertical direction is arranged between the two positioning moulds and above the center of the top of the base plate, a forming turning tool in the horizontal direction is fixedly mounted at the lower end in the cutter bar, and a cutter body at the front end of the forming turning tool is horizontally arranged; two pressing plates which are spaced up and down are installed on the front side and the rear side of each positioning clamping fixture at the ends, close to the cutter bar, of the two positioning clamping fixtures, and a pressing plate is also installed in the middle of the top of the end of each positioning clamping fixture. The machining efficiency can be remarkably improved, meanwhile, the machining precision is guaranteed, and the requirement for mass production of worm gear racks is met.
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Description

Technical Field

[0001] This utility model relates to a heavy-duty CNC horizontal lathe worm gear turning device, belonging to the field of mechanical technology. Background Technology

[0002] In the field of heavy-duty horizontal lathes, worm gears play a crucial role in precisely controlling linear motion, bearing heavy loads, maintaining positional stability, and are used in applications with limited space. Insufficient precision of the worm gear can affect the positioning and repeatability accuracy of the machine tool's moving parts, leading to unstable movement of the machine tool's moving parts. It can also cause problems such as accelerated wear, reduced transmission efficiency, decreased load capacity, increased failure rate, and impaired self-locking performance of the worm gear.

[0003] Traditionally, worm gear rods are processed using a special machine. However, this machine suffers from problems such as high cost, complex operation, high maintenance requirements, limited applicability, and low production efficiency. As a result, its overall performance and production efficiency cannot meet the needs of mass production of worm gear rods. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides a heavy-duty CNC horizontal lathe worm gear turning device, which can significantly improve machining efficiency while ensuring machining accuracy, and meet the needs of mass production of worm gears.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a heavy-duty CNC horizontal lathe worm gear turning device, including a base plate, a positioning fixture, a pressure plate, a tool bar and a forming tool. The base plate is a circular plate, and a vertical positioning fixture is fixedly connected to both sides of the center of the top of the base plate. Between the two positioning fixtures, a vertical tool bar is arranged above the center of the top of the base plate, and a horizontal forming tool is fixedly installed at the lower end of the tool bar.

[0006] At the end of the two positioning fixtures near the tool holder, two pressure plates with vertical spacing are installed on both the front and rear sides of the positioning fixture, and a pressure plate is also installed at the top center of this end of the positioning fixture.

[0007] Furthermore, the two positioning jigs are staggered on the base plate, and the center lines of the two positioning jigs are not on the same straight line.

[0008] Furthermore, the cutting tool body at the tip of the forming tool is arranged horizontally.

[0009] The utility model discloses beneficial effect is: the utility model discloses with the processing method of worm mother tooth bar special machine compares, this device can improve processing efficiency, reduce processing time, guarantee processing accuracy simultaneously, especially suitable for the demand of worm mother tooth bar mass production on the premise of guaranteeing worm mother tooth bar part accuracy, improve the production efficiency of turning. BRIEF DESCRIPTION OF DRAWINGS

[0010] The utility model is further illustrated below in connection with the drawings and specific embodiment.

[0011] Figure 1 It is the structure schematic diagram of the utility model.

[0012] Figure 2 It is the position schematic diagram of the forming lathe tool of the utility model.

[0013] Figure 3 It is the enlarged schematic diagram of the forming lathe tool position of the utility model.

[0014] Figure 4 It is the top view of the utility model.

[0015] Marked number in the drawing:

[0016] 1, base plate, 2, positioning mould, 3, pressing plate, 4, tool bar, 5, forming lathe tool, 6, the worm mother tooth bar to be processed. SPECIFIC EMBODIMENT

[0017] As Figure 1 -4 shows, a kind of heavy numerical control horizontal lathe worm mother tooth bar turning device, including base plate 1, positioning mould 2, pressing plate 3, tool bar 4 and forming lathe tool 5, the base plate 1 is a circular plate piece, and the two sides of the center of base plate 1 top are fixedly connected with a vertical direction positioning mould 2;Two positioning moulds 2 are staggered arranged on base plate 1, and the midlines of two positioning moulds 2 are not on the same straight line;Between two positioning moulds 2, the top center of base plate 1 is provided with a vertical direction tool bar 4, and the lower end of tool bar 4 is fixedly installed with a horizontal direction forming lathe tool 5, and the cutter body of the front end of forming lathe tool 5 is horizontally arranged;In the end of two positioning moulds 2 close to tool bar 4, positioning mould 2's front and back two sides are equipped with two upper and lower interval pressing plates 3, and the top middle position of this end of positioning mould 2 is also equipped with a pressing plate 3.

[0018] In use, firstly, the base plate 1, the positioning jig 2 and the pressing plate 3 are assembled, and the assembly of the base plate 1, the positioning jig 2 and the pressing plate 3 is positioned and fixed on the workbench of the numerical control vertical lathe; then the combination of the tool bar 4 and the forming turning tool 5 is loaded in the slide ram of the numerical control vertical lathe; the to-be-processed worm mother tooth strips 6 are clamped on the positioning jigs 2, the back of the to-be-processed worm mother tooth strips 6 abuts against the positioning jigs 2, and the to-be-processed worm mother tooth strips 6 are pressed by the pressing plates 3 on the two sides and above, and then the numerical control vertical lathe is controlled by programming to process the to-be-processed worm mother tooth strips 6.

[0019] In processing, the tool bar 4 drives the forming turning tool 5 to move from top to bottom to process the two to-be-processed worm mother tooth strips 6. The two positioning jigs 2 are arranged staggeredly on the base plate 1, and the center lines of the two positioning jigs 2 are not on the same straight line, so that the rotation centers of the two to-be-processed worm mother tooth strips 6 are on a center line.

Claims

1. A heavy-duty CNC horizontal lathe worm gear turning device, characterized in that: Including base plate (1), positioning jig (2), pressing plate (3), cutter bar (4) and forming turning tool (5), the base plate (1) is a circular plate, both sides of the top center of the base plate (1) are fixedly connected with a vertical positioning jig (2); between the two positioning jigs (2), the top center of the base plate (1) is provided with a vertical cutter bar (4), and the lower end of the cutter bar (4) is fixedly installed with a horizontal forming turning tool (5); On the side of the two positioning jigs (2) close to the cutter bar (4), two upper and lower spaced pressing plates (3) are installed on the front and rear sides of the positioning jig (2), and a pressing plate (3) is also installed at the top middle position of the end of the positioning jig (2).

2. The worm mother thread turning device of a heavy-duty CNC horizontal lathe according to claim 1, characterized in that: The two positioning jigs (2) are staggered on the base plate (1), and the center lines of the two positioning jigs (2) are not on the same straight line.

3. The worm mother thread turning device of heavy duty CNC horizontal lathe according to claim 1, characterized in that: The cutter body of the front end of the forming turning tool (5) is arranged horizontally.