Horizontal hydraulic broaching machine with protection function
By incorporating a dust collection system and a cooling device, the problem of a single dust removal structure in horizontal hydraulic broaching machines has been solved, achieving a comprehensive effect of dust removal, cooling, and protection, thus ensuring the safety of equipment and operators.
Patent Information
- Application Number
- CN202423211682.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing horizontal hydraulic broaching machine has a simple dust removal structure, which cannot effectively protect the equipment and personnel, and its safety is insufficient under high temperature and debris splash conditions.
A dust collection system and cooling device were designed, including a dust collection frame, a funnel, an air pump, a water tank, and a water pump. The dust collection frame filters debris, the air pump extracts dust, the water pump sprays water to cool the system, and a cover plate prevents debris from splashing.
It achieves effective dust removal, cooling and protection, protects equipment and operators, prevents debris from flying, and improves safety and equipment lifespan.
Smart Images

Figure CN223629596U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of broaching workpiece surface especially relates to a horizontal hydraulic broaching machine with protection function. BACKGROUND
[0002] A horizontal hydraulic broaching machine with protection function is a mechanical device for metal processing, mainly used for stretching metal materials to change their shape or size. The horizontal design of the broaching machine means that the workpiece is processed in the horizontal direction. It has a protection function, which aims to ensure the safety of operators and the surrounding environment. This protection usually includes mechanical housings, safety switches, warning signs and possible safety sensors or systems for monitoring and preventing accidental contact or operational abnormalities during operation. These protection devices aim to comply with relevant safety standards and regulations to reduce the risk of accidents and ensure the safety and comfort of operators during operation.
[0003] In the prior art, most horizontal hydraulic broaching machines only use dust removal structures to protect the equipment, and the structure is very simple. It can only protect the equipment by removing dust inside the equipment, and cannot completely protect the equipment.
[0004] In view of the prior art, the simple dust removal structure can only place debris and other effects that can damage the equipment during equipment operation, but the equipment may also encounter high temperatures or debris splashing from personnel nearby. The single structure cannot completely protect the equipment and personnel at the same time. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides a horizontal hydraulic broaching machine with protection function, which aims to improve the dust removal and cooling effect of the equipment and the protection effect on personnel in the prior art.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a horizontal hydraulic broaching machine with protection function, comprising a box body, the outer wall of the box body is fixedly connected with a hydraulic rod, the output end of the hydraulic rod is fixedly connected with a sliding block, the output end of the hydraulic rod is rotatably connected in the box body, the inner wall of the box body is fixedly connected with a fixed column, the sliding block is slidably connected to the outer wall of the fixed column, the outer wall of the sliding block is fixedly connected with a clamping sleeve, the inside of the clamping sleeve is fixedly connected with a first telescopic rod, the output end of the first telescopic rod is fixedly connected with a clamping piece, the outer wall of the box body is fixedly connected with a fixed sleeve, the outer wall of the box body is fixedly connected with a support frame, the upper surface of the support frame is fixedly connected with a second telescopic rod, the output end of the second telescopic rod is fixedly connected with a sliding plate, the inside of the support frame is fixedly connected with a dust collecting frame, the dust collecting frame is fixedly connected in the box body, and a dust collecting assembly is arranged below the support frame.
[0007] Further, the dust collecting assembly comprises a dust collecting box arranged directly below the support frame, a hopper fixedly connected to the inside of the support frame, a gas suction pump fixedly connected to the outer wall of the dust collecting box, and a pipeline fixedly connected to the inside of the dust collecting box and connected to the output end of the gas suction pump.
[0008] Further, the lower surface of the box body is fixedly connected with a water tank, and the outer wall of the water tank is fixedly connected with a water pump.
[0009] Further, the output end of the water pump is fixedly connected with a water outlet pipe, and the outer wall of the water outlet pipe is fixedly connected with a shunt pipe.
[0010] Further, the upper surface of the box body is fixedly connected with a support plate, and the shunt pipe is fixedly connected to the outer wall of the support plate.
[0011] Further, the upper surface of the box body is fixedly connected with a second fixing block, and the inside of the second fixing block is rotatably connected with a connecting shaft.
[0012] Further, the outer wall of the connecting shaft is fixedly connected with a first fixing block, and the lower surface of the first fixing block is fixedly connected with a cover plate.
[0013] Further, the outer wall of the connecting shaft is fixedly connected with a handle.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] In the utility model, the sliding block is moved on the two fixed columns by the hydraulic rod, the clamping piece is clamped by the first telescopic rod in the clamping sleeve, the metal to be processed is clamped on the fixed sleeve by the two second telescopic rods pushing the sliding plate, the dust and scraps generated in the processing process are filtered by the dust collecting frame, then fall into the dust collecting box through the hopper, and the dust is sucked out by the gas suction pump to achieve the effect of processing and dust removal.
[0016] In the utility model, the water in the water tank is sucked out by the water pump, sprayed into the shunt pipe through the water outlet pipe, and the effect of cooling and cleaning is achieved, the handle is rotated, the connecting shaft is driven to rotate by the handle, the first fixing block is driven to rotate by the connecting shaft, and the cover plate is further driven to rotate and open, the cover plate is closed during equipment operation, and the effect of protection is achieved. DRAWINGS
[0017] Figure 1 The utility model provides a kind of three-dimensional structure schematic diagram of horizontal hydraulic broaching machine with protection function;
[0018] Figure 2 The utility model provides a kind of clamping frame structure schematic diagram of horizontal hydraulic broaching machine with protection function;
[0019] Figure 3 The utility model provides a clamping sleeve structure schematic diagram of horizontal hydraulic broaching machine with protection function.
[0020] Legend:
[0021] 1, box body, 2, hydraulic rod, 3, sliding block, 4, fixed column, 5, clamping sleeve, 6, first telescopic rod, 7, clamping piece, 8, fixed sleeve, 9, support frame, 10, second telescopic rod, 11, sliding plate, 12, dust collecting frame, 13, hopper, 14, dust collecting box, 15, air suction pump, 16, pipeline, 17, water tank, 18, water pump, 19, water outlet pipe, 20, support plate, 21, shunt pipe, 22, cover plate, 23, first fixed block, 24, connecting shaft, 25, second fixed block, 26, handle. Specific implementation
[0022] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0023] Referring to Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a horizontal hydraulic broaching machine with protection function, including box body 1, the outer wall of box body 1 is fixedly connected with hydraulic rod 2, the output end of hydraulic rod 2 is fixedly connected with sliding block 3, the output end of hydraulic rod 2 is rotationally connected in the inside of box body 1, the inner wall of box body 1 is fixedly connected with fixed column 4, sliding block 3 is slidably connected in the outer wall of fixed column 4, the outer wall of sliding block 3 is fixedly connected with clamping sleeve 5, the inside of clamping sleeve 5 is fixedly connected with first telescopic rod 6, the output end of first telescopic rod 6 is fixedly connected with clamping piece 7, the outer wall of box body 1 is fixedly connected with fixed sleeve 8, the outer wall of box body 1 is fixedly connected with support frame 9, the upper surface of support frame 9 is fixedly connected with second telescopic rod 10, the output end of second telescopic rod 10 is fixedly connected with sliding plate 11, the inside of support frame 9 is fixedly connected with dust collecting frame 12, dust collecting frame 12 is fixedly connected in the inside of box body 1, the just below of support frame 9 is provided with dust collecting assembly, and dust collecting assembly includes dust collecting box 14, and dust collecting box 14 is arranged in the just below of support frame 9, the inside of support frame 9 is fixedly connected with hopper 13, the outer wall of dust collecting box 14 is fixedly connected with air suction pump 15, the output end of air suction pump 15 is fixedly connected with pipeline 16, and pipeline 16 is fixedly connected in the inside of dust collecting box 14;
[0024] Specific, by starting the hydraulic rod 2, the output end of the hydraulic rod 2 pushes the sliding block 3 to move back and forth on the two fixed columns 4, the metal to be processed is placed on the outer wall of the fixed sleeve 8, the broach is placed in the inner part of the clamping sleeve 5, and the three clamping pieces 7 are driven to stretch and retract by the three first telescopic rods 6 respectively, the clamping effect is achieved, and then the two second telescopic rods 10 push the sliding plate 11, the metal is clamped on the outer wall of the fixed sleeve 8, the auxiliary fixing effect is achieved, the sliding block 3 is driven to move by the hydraulic rod 2, so as to drive the broach to move, the automatic processing effect is achieved, and the debris and dust generated in the processing process are filtered by the dust collecting frame 12, the dust is poured into the dust collecting box 14 from the hopper 13, and the dust in the dust collecting box 14 is pumped out through the pipeline 16 by starting the air pump 15, so as to achieve the dust removal effect.
[0025] Referring to Figure 1 The lower surface of the box body 1 is fixedly connected with a water tank 17, the outer wall of the water tank 17 is fixedly connected with a water pump 18, the output end of the water pump 18 is fixedly connected with a water outlet pipe 19, the outer wall of the water outlet pipe 19 is fixedly connected with a shunt pipe 21, the upper surface of the box body 1 is fixedly connected with a supporting plate 20, and the shunt pipe 21 is fixedly connected to the outer wall of the supporting plate 20.
[0026] Specifically, by starting the water pump 18, the water pump 18 pumps out the water in the water tank 17, and the water is transported to the inside of the shunt pipe 21 through the water outlet pipe 19, and the shunt pipe 21 sprays the water, so that the equipment can achieve the effect of cooling during work, preventing the equipment from being damaged due to high temperature during work, and protecting the equipment.
[0027] Referring to Figure 1 The upper surface of the box body 1 is fixedly connected with a second fixed block 25, the inside of the second fixed block 25 is rotatably connected with a connecting shaft 24, the outer wall of the connecting shaft 24 is fixedly connected with a first fixed block 23, the lower surface of the first fixed block 23 is fixedly connected with a cover plate 22, and the outer wall of the connecting shaft 24 is fixedly connected with a handle 26.
[0028] Specifically, by rotating the two groups of handles 26, the handle 26 drives the connecting shaft 24 to rotate, further driving the first fixed block 23 to rotate by an angle, so that the first fixed block 23 drives the cover plate 22 to rotate by an angle, and the cover plate 22 is opened, and the parts can be placed before the equipment works, and the two cover plates 22 are closed after the equipment starts to work, preventing the equipment from spattering debris and hurting the workers during work, and protecting the workers.
[0029] Working principle: when the hydraulic broaching machine is needed, the metal to be processed is placed on the outer wall of the fixed sleeve 8, the metal is clamped and fixed by the two groups of second telescopic rods 10 pushing the sliding plate 11, then the broach is placed in the fixed sleeve 8, the hydraulic rod 2 is started, the sliding block 3 is driven to slide back and forth on the two fixed columns 4 by the hydraulic rod 2, so as to drive the clamping sleeve 5 to move, when the clamping sleeve 5 moves to the position where the broach can be placed in the middle of the clamping sleeve 5, the three first telescopic rods 6 are started to drive the three clamping pieces 7 to clamp inward, the broach is clamped and fixed, the clamping effect is achieved, then the sliding block 3 is slowly pulled by the hydraulic rod 2, so that the broach works in the metal, before starting to work, the two groups of handles 26 can be rotated, the connecting shaft 24 is driven to rotate by the handles 26, the first fixed block 23 is driven to rotate by the connecting shaft 24, further driving the two cover plates 22 to rotate and cover the top of the box 1, preventing the debris generated during the work of the equipment from splashing and hurting the workers, and protecting the workers, the water pump 18 is started during the work of the equipment, the water in the water tank 17 is pumped out by the water pump 18, the water is transported to the shunt pipe 21 through the water outlet pipe 19 for shunt spraying, so that the equipment achieves the effect of cooling and prevents the equipment from being damaged due to high temperature, then the dust and debris generated during the work are filtered and separated by the dust collecting frame 12, the dust falls into the dust collecting box 14 through the hopper 13, the dust is pumped out and discharged by the air pump 15 through the pipeline 16, and the dust removal effect is achieved.
[0030] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A horizontal hydraulic broaching machine with protection function, comprising a box body (1), characterized in that: The outer wall of the box (1) is fixedly connected with a hydraulic rod (2), the output end of the hydraulic rod (2) is fixedly connected with a sliding block (3), the output end of the hydraulic rod (2) is rotatably connected in the box (1), the inner wall of the box (1) is fixedly connected with a fixed column (4), the sliding block (3) is slidably connected to the outer wall of the fixed column (4), the outer wall of the sliding block (3) is fixedly connected with a clamping sleeve (5), the inside of the clamping sleeve (5) is fixedly connected with a first telescopic rod (6), the output end of the first telescopic rod (6) is fixedly connected with a clamping piece (7), the outer wall of the box (1) is fixedly connected with a fixed sleeve (8), the outer wall of the box (1) is fixedly connected with a support frame (9), the upper surface of the support frame (9) is fixedly connected with a second telescopic rod (10), the output end of the second telescopic rod (10) is fixedly connected with a sliding plate (11), the inside of the support frame (9) is fixedly connected with a dust collecting frame (12), the dust collecting frame (12) is fixedly connected in the box (1), and the dust collecting assembly is arranged below the support frame (9).
2. The horizontal hydraulic broaching machine with protection function according to claim 1, characterized in that: The dust collecting assembly comprises a dust collecting box (14), the dust collecting box (14) is arranged below the support frame (9), the inside of the support frame (9) is fixedly connected with a funnel (13), the outer wall of the dust collecting box (14) is fixedly connected with a suction pump (15), the output end of the suction pump (15) is fixedly connected with a pipeline (16), and the pipeline (16) is fixedly connected in the dust collecting box (14).
3. The horizontal hydraulic broaching machine with protection function according to claim 1, characterized in that: The lower surface of the box (1) is fixedly connected with a water tank (17), and the outer wall of the water tank (17) is fixedly connected with a water pump (18).
4. The horizontal hydraulic broaching machine with protection function according to claim 3, characterized in that: The output end of the water pump (18) is fixedly connected with a water outlet pipe (19), and the outer wall of the water outlet pipe (19) is fixedly connected with a shunt pipe (21).
5. The horizontal hydraulic broaching machine with protection function according to claim 4, characterized in that: The upper surface of the box (1) is fixedly connected with a supporting plate (20), and the shunt pipe (21) is fixedly connected to the outer wall of the supporting plate (20).
6. The horizontal hydraulic broaching machine with protection function according to claim 1, characterized in that: The upper surface of the box (1) is fixedly connected with a second fixed block (25), and the inside of the second fixed block (25) is rotatably connected with a connecting shaft (24).
7. The horizontal hydraulic broaching machine with protection function according to claim 6, characterized in that: The outer wall of the connecting shaft (24) is fixedly connected with a first fixed block (23), and the lower surface of the first fixed block (23) is fixedly connected with a cover plate (22).
8. The horizontal hydraulic broaching machine with protection function according to claim 6, characterized in that: The outer wall of the connecting shaft (24) is fixedly connected with a handle (26).