Anti-splashing welding mechanism
By introducing a protective cover and wedge plate design into the welding equipment, the problem of operator injury caused by spatter during welding was solved, thereby improving safety and welding quality.
Patent Information
- Application Number
- CN202422976180.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing welding equipment produces spatter during the welding process that can cause serious burns or injuries to operators, resulting in low safety.
A spatter-proof welding mechanism has been designed, including a protective cover and a wedge plate. The protective cover moves via a slide bar and an elastic element to block spatter, and the wedge plate is used to fix the workpiece, thereby improving safety and welding quality.
It effectively blocks welding spatter, improving operator safety and enhancing welding quality and efficiency.
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Figure CN223629740U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding device technical field, concretely is a kind of welding mechanism of anti-splashing. BACKGROUND
[0002] In the machining process, welding is only one way, welding is a kind of manufacturing process and technology that is connected by using welding material (electrode or welding wire) under high temperature or high pressure conditions, that is, two or more base materials (workpieces to be welded) are connected into a whole, with the development of science and technology, various welding equipment appears.
[0003] However, the existing welding device, in the welding process, high-temperature metal and welding material contact instantaneously produce a large amount of sparks and splashes, these splashes not only have extremely high temperature, but also have extremely strong kinetic energy, which can easily cause serious burns or injuries to the skin, eyes and other parts of the operator, and the safety is low.
[0004] Therefore, a kind of anti-splashing welding mechanism is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of anti-splashing welding mechanism to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A kind of anti-splashing welding mechanism, comprising: rack, the rack is fixedly installed with adjusting assembly, the adjusting assembly is installed with welding head;
[0008] Protective mechanism is arranged outside the welding head, and the protective mechanism includes protective cover located below the adjusting assembly, to prevent the splashing of welding debris;
[0009] Fixing mechanism is arranged below the welding head, and the fixing mechanism includes placing rack located below the welding head, and wedge-shaped plate is arranged above the placing rack, to fix the workpiece.
[0010] Preferably, the bottom surface of the protective cover is fixedly installed with a special-shaped plate, the top surface of the protective cover is fixedly installed with a slide rod, and the number of the slide rods is multiple.
[0011] Preferably, the upper ends of the multiple slide rods slide through the bottom surface of the adjusting assembly and extend above the adjusting assembly, the upper ends of the multiple slide rods are respectively fixedly installed with circular plates, the outer walls of the multiple slide rods are respectively slidably sleeved with elastic members, and the two ends of the multiple elastic members are respectively fixedly connected with the bottom surface of the adjusting assembly and the top surfaces of the multiple protective covers.
[0012] Preferably, the bottom surface of the placing rack is fixedly connected with the top surface of the rack through bolts, and the top surface of the rack is fixedly installed with two supporting frames through bolts.
[0013] Preferably, two fixing frames are fixedly installed with air cylinders respectively at the side surfaces close to the two fixing frames, and the air cylinders are fixedly installed with fixing plates respectively at one ends of the air cylinders, and the fixing plates are all set in a wedge shape at the side surfaces close to the fixing plates.
[0014] Preferably, the bottom surfaces of the fixing plates are fixedly installed with wedge-shaped plates respectively, and the top surfaces of the fixing plates are slidably connected with the bottom surface of the protective cover.
[0015] Compared with the prior art, the welding device has the advantages that:
[0016] When the welding head is driven by the adjusting assembly to weld the workpiece, the adjusting assembly simultaneously drives the sliding rod to move, the sliding rod drives the protective cover and the special-shaped plate to move, the protective cover and the special-shaped plate block the splashes generated by welding, at the same time, the elastic member exerts an elastic force on the protective cover, so that the lower end of the protective cover is in close contact with the top surface of the fixing plate, the splashes generated by welding cannot easily cause injuries to the skin, eyes and other parts of the operator, and the safety of the device is improved.
[0017] The workpiece is placed on the placing rack, the air cylinder is started, the fixing plate and the wedge-shaped plate are driven to move, the wedge-shaped plate is pressed and fixed to the workpiece in cooperation with the placing rack, so that the workpiece is not easy to move during welding, the welding quality is improved, and the wedge-shaped plate is arranged, so that the welding head is convenient for welding the workpiece, the workpiece is not easy to be blocked, and the efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0019] Figure 2 It is a local three-dimensional structure schematic view of the utility model;
[0020] Figure 3 It is a protective cover three-dimensional structure section schematic view of the utility model;
[0021] Figure 4 It is a wedge-shaped plate three-dimensional structure schematic view of the utility model.
[0022] In the drawing:
[0023] 1, rack; 101, adjusting assembly; 102, welding head;
[0024] 2, protection mechanism; 201, protective cover; 202, special-shaped plate; 203, sliding rod; 204, elastic member; 205, round plate;
[0025] 3. Fixing mechanism; 301. Placement rack; 302. Support frame; 303. Fixing frame; 304. Cylinder; 305. Fixing plate; 306. Wedge plate. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0028] like Figures 1-4 As shown, this application provides a spatter-proof welding mechanism, including: a frame 1, an adjustment component 101 fixedly mounted on the frame 1, and a welding head 102 mounted on the adjustment component 101;
[0029] The protective mechanism 2 is located outside the welding head 102. The protective mechanism 2 includes a protective cover 201 located below the adjustment assembly 101 to prevent welding debris from splashing.
[0030] Specifically, such as Figures 1-4 As shown, a shaped plate 202 is fixedly installed on the bottom surface of the protective cover 201, and a sliding rod 203 is fixedly installed on the top surface of the protective cover 201. There are multiple sliding rods 203.
[0031] In this embodiment, the protective cover 201 and the irregular plate 202 can block and prevent welding debris, ensuring that the flying debris is less likely to cause injury to the operator and improving safety.
[0032] Specifically, such as Figures 1-4 As shown, the upper ends of multiple slide rods 203 slide through the bottom surface of the adjustment assembly 101 and extend to the top of the adjustment assembly 101. Circular plates 205 are fixedly installed on the upper ends of the multiple slide rods 203 respectively. Elastic elements 204 are slidably sleeved on the outer walls of the multiple slide rods 203 respectively. The two ends of the multiple elastic elements 204 are fixedly connected to the bottom surface of the adjustment assembly 101 and the top surface of the multiple protective covers 201 respectively.
[0033] In this embodiment: the elastic element 204 applies elastic force to the protective cover 201, so that the lower end of the protective cover 201 is sealed, and the debris is not easy to fly out and cause injury to personnel.
[0034] The fixing mechanism 3 is arranged below the welding head 102, and the fixing mechanism 3 comprises a placing rack 301 arranged below the welding head 102, and a wedge-shaped plate 306 arranged above the placing rack 301 and used for fixing the workpiece.
[0035] Specifically, as shown in the figure, Figures 1-4 the bottom surface of the placing rack 301 is fixedly connected with the top surface of the rack 1 through bolts, the top surface of the rack 1 is fixedly installed with two support racks 302 through bolts, and the top surfaces of the two support racks 302 are respectively fixedly installed with fixing racks 303.
[0036] In the embodiment, the workpiece is supported by the placing rack 301, the support rack 302 supports the fixing rack 303, and the separation between the fixing rack 303 and the support rack 302 is facilitated.
[0037] Specifically, as shown in the figure, Figures 1-4 the two fixing racks 303 are respectively fixedly installed with air cylinders 304 close to the side surfaces, one end of each of the two air cylinders 304 is fixedly installed with a fixing plate 305, and the side surfaces close to the two fixing plates 305 are both arranged in a wedge shape.
[0038] In the embodiment, the fixing plate 305 is driven to move by the air cylinder 304, and the side surfaces close to the two fixing plates 305 are both arranged in a wedge shape, so that the workpiece is conveniently welded by the welding head 102, and the process is convenient and fast.
[0039] Specifically, as shown in the figure, Figures 1-4 the bottom surfaces of the two fixing plates 305 are respectively fixedly installed with wedge-shaped plates 306, and the top surfaces of the two fixing plates 305 are slidably connected with the bottom surface of the protective cover 201.
[0040] In the embodiment, the wedge-shaped plate 306 is driven to move by the movement of the fixing plate 305, and the workpiece is fixed by the cooperation between the wedge-shaped plate 306 and the placing rack 301, so that the workpiece is not prone to deviation and skew during welding, and the welding quality is improved.
[0041] The specific scheme is: the workpiece is placed on the placing rack 301, the air cylinder 304 is started, the fixed plate 305 and the wedge-shaped plate 306 are driven to move, the cooperation of the wedge-shaped plate 306 and the placing rack 301 presses and fixes the workpiece, so that the workpiece is not easy to move during welding, the welding quality is improved, the wedge-shaped plate 306 is arranged, the workpiece is conveniently welded by the welding head 102, it is not easy to cause obstruction, the efficiency is higher, when the welding head 102 welds the workpiece by the adjusting assembly 101, the adjusting assembly 101 drives the sliding rod 203 to move, the sliding rod 203 drives the protective cover 201 and the special-shaped plate 202 to move, the protective cover 201 and the special-shaped plate 202 block the splashes generated during welding, meanwhile, the elastic member 204 exerts an elastic force on the protective cover 201, so that the lower end of the protective cover 201 is in close contact with the top surface of the fixed plate 305, the splashes generated during welding are not easy to cause injury to the skin, eyes and other parts of the operator, and the safety of the device is improved.
[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary; under the idea of the present application, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of simplicity.
[0043] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such modifications, variations, and equivalents that fall within the spirit and scope of the present application are intended to be included within the scope of the present application.
Claims
1. A splash-guarded soldering mechanism comprising: A rack (1), a regulating assembly (101) is fixedly installed on the rack (1), a welding head (102) is installed on the regulating assembly (101), characterized in that, A protection mechanism (2) is arranged outside the welding head (102), the protection mechanism (2) comprises a protection cover (201) located below the regulating assembly (101), a special-shaped plate (202) is fixedly installed on the bottom surface of the protection cover (201), a slide rod (203) is fixedly installed on the top surface of the protection cover (201), the number of the slide rod (203) is multiple, and the slide rod (203) is used for preventing the splashing of welding debris; A fixing mechanism (3) is arranged below the welding head (102), the fixing mechanism (3) comprises a placing rack (301) located below the welding head (102), and a wedge-shaped plate (306) is arranged above the placing rack (301) and used for fixing the workpiece.
2. A spatter preventing welding mechanism according to claim 1, wherein The upper ends of the plurality of slide rods (203) are slid through the bottom surface of the regulating assembly (101) and extend to above the regulating assembly (101), the upper ends of the plurality of slide rods (203) are fixedly installed with circular plates (205) respectively, the outer walls of the plurality of slide rods (203) are slidably sleeved with elastic members (204) respectively, and the two ends of the plurality of elastic members (204) are fixedly connected with the bottom surface of the regulating assembly (101) and the top surface of the plurality of protection covers (201) respectively.
3. A spatter preventing welding mechanism according to claim 1, wherein The bottom surface of the placing rack (301) is fixedly connected with the top surface of the rack (1) through bolts, two support frames (302) are fixedly installed on the top surface of the rack (1) through bolts, and the top surfaces of the two support frames (302) are fixedly installed with fixing frames (303) respectively.
4. A spatter preventing welding mechanism according to claim 3, wherein The two fixing frames (303) are fixedly installed with air cylinders (304) respectively near the side surfaces, the one ends of the two air cylinders (304) are fixedly installed with fixed plates (305) respectively, and the side surfaces of the two fixed plates (305) are all arranged in a wedge shape.
5. A spatter preventing welding mechanism according to claim 4, wherein The bottom surfaces of the two fixed plates (305) are fixedly installed with wedge-shaped plates (306) respectively, and the top surfaces of the two fixed plates (305) are slidably connected with the bottom surface of the protection cover (201).