Prism processing jig

By designing a multi-component prism processing fixture, the problems of inconvenient adjustment and unstable clamping in the existing technology have been solved, realizing stable clamping and flexible adjustment of prisms at multiple angles, and improving the convenience and accuracy of processing.

CN223630216UActive Publication Date: 2025-12-05ZHONGSHAN HENGSHUO OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202423121632.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-05
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing prism processing fixtures are inconvenient to adjust and position, have unstable clamping, and the clamping mechanism can easily obstruct the processing area, leading to processing errors.

Method used

A prism processing fixture was designed, comprising a support base, a clamping mechanism, a pushing device, a connecting device, and an angle clamp. Utilizing components such as a rotary motor, a threaded rod, a hydraulic lifting rod, and a servo motor, it achieves multi-angle clamping and height adjustment, and achieves stable fixation through a combination of slide rods, slide rails, and sliders.

Benefits of technology

It achieves stable multi-angle clamping and flexible adjustment of the prism, improves the convenience and accuracy of processing, avoids the clamping mechanism from obstructing the processing area, and enhances the reliability of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prism processing jig, which relates to the technical field of prism processing and comprises a supporting seat, the top of the supporting seat is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a pushing device, and one end of the pushing device is fixedly connected with a connecting device. A clamping device is movably connected to the top of the connecting device, a base is fixedly connected to the interior of the supporting seat, and a corner clamp is fixedly connected to the top of one end of the base. A sliding rod fixedly connected into a first mounting groove is movably inserted into a first groove in the bottom of a connecting ring rod, the connecting ring rod is rotated to adjust the connecting and mounting direction of a connecting plate, meanwhile, one side of the connecting plate is connected with two sets of driving blocks which can also rotate, and the two sets of driving blocks can rotate in two different directions; the prism can be fixed in multiple aspects, edges and corners are clamped through the soft balls, only one corner needs to be fixed, and the other end of the prism is fixed through edge clamping of the clamping mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to prism processing technical field, concretely relates to a prism processing fixture. BACKGROUND

[0002] The rectangular prism processing fixture is a supporting equipment for positioning prism processing, and the prism is a polyhedron made of transparent material (such as glass, crystal, etc.). The surface of the prism needs to be treated specially during processing. With the continuous development of science and technology, people's requirements for the manufacturing process of the rectangular prism processing fixture are also getting higher and higher. The existing rectangular prism processing fixture has certain disadvantages in use. First, it cannot be adjusted conveniently during use, and the processing structure is relatively single, which is not conducive to the use of people. In addition, it cannot position the prism conveniently and quickly during use, which brings certain adverse effects to the use process of people. Therefore, we propose a high-precision rectangular prism processing fixture.

[0003] The existing technology has the following problems:

[0004] 1. The existing prism processing fixture has many edges of the prism, and the normal four-square clamp cannot completely clamp the prism. In the clamping process, it is easy to clamp unstably, and the four-square clamp cannot adjust the clamping position, so that the clamp is not convenient to use.

[0005] 2. The existing prism processing fixture is fixed at both ends of the prism by the edge clamp. It is not convenient to use when processing the edge, and the clamping mechanism is easy to block, which may cause processing errors. INVENTION CONTENTS

[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0007] A prism processing fixture, comprising a support seat and a clamping mechanism, the top of the support seat is fixedly connected with a support plate, the top of the support plate is fixedly connected with a pushing device, one end of the pushing device is fixedly connected with a connecting device, the top of the connecting device is movably connected with a clamping device, the inside of the support seat is fixedly connected with a base, the top of the base is fixedly connected with a gas cylinder, the output end of the top of the gas cylinder is fixedly connected with a support plate through the top of the support plate, and one end of the top of the base is fixedly connected with an angle clamp.

[0008] The further improvement of the technical scheme of the utility model is that the pushing device comprises a mounting plate, one side of the mounting plate is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is movably connected with a connecting block, and the rear end of the connecting block is fixedly connected with a fixed support.

[0009] The further improvement of the utility model technical scheme lies in that the connecting device comprises an installation platform, the bottom of the installation platform is fixedly connected with the top of the fixed support platform, the top of the installation platform is provided with a first installation slot, a connecting patch is fixedly connected in the first installation slot, and a plurality of slide rods are fixedly connected with the top of the connecting patch.

[0010] The further improvement of the utility model technical scheme lies in that the clamping mechanism comprises a connecting ring rod, a first groove is formed in the bottom of the connecting ring rod, and a connecting plate is fixedly connected with the inner wall of the connecting ring rod. A second installation slot is formed in one side of the connecting plate, a slide rail is fixedly connected with the inner wall of the second installation slot, a driving block is movably connected with one end of the slide rail, a second groove is formed in the outer wall of the driving block, a friction plate is fixedly connected with one side of the driving block, and a plug-in rod is connected with one end of the connecting ring rod.

[0011] The further improvement of the utility model technical scheme lies in that the first groove is connected with the slide rod in plug-in mode, and the driving block is connected with the connecting plate by being clamped in the slide rail in the second groove.

[0012] The further improvement of the utility model technical scheme lies in that the angle clamp comprises a hydraulic lifting rod, a sleeve is connected with the top of the hydraulic lifting rod in plug-in mode, a third installation slot is formed in the top of the sleeve, a hydraulic telescopic rod is connected with the inside of the third installation slot in plug-in mode, a soft ball is fixedly connected with the output end of the hydraulic telescopic rod, and a servo motor is fixedly connected with the outer wall of the sleeve.

[0013] The further improvement of the utility model technical scheme lies in that the output end of the servo motor is connected with one end of the hydraulic telescopic rod.

[0014] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:

[0015] 1、The utility model provides a prism processing jig, the slide rod is fixedly connected in the first installation slot of the connecting device, is movably connected with the bottom of the connecting ring rod, is connected with the inside of the first groove in the bottom, the direction of the connecting plate connected installation can be adjusted by rotating the connecting ring rod, one side of the connecting plate is connected with two groups of driving blocks, the driving block is also rotatable, two groups of driving blocks can be rotated in two different directions, so that the prism can be fixed in many ways, the device is more convenient to use, and the plug-in rod is connected with the inside of the second groove under the condition that the device needs to be fixed, so that the device can be more stable.

[0016] 2, the utility model provides a prism processing fixture, angle clamp controls the clamping height through the hydraulic lifting rod control device, then top connection sleeve, sleeve can rotate control clamping direction, after hydraulic telescopic rod extension, through the soft ball to the corner clamping, only need to fix one angle, the other end is fixed by the clamping mechanism edge, make the device use more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is structural schematic diagram of the utility model's prism processing fixture;

[0018] Fig. 2 It is structural schematic diagram of the utility model's push device;

[0019] Fig. 3 It is structural schematic diagram of the utility model's clamping mechanism;

[0020] Fig. 4 It is structural schematic diagram of the utility model's angle clamp.

[0021] In the drawing: 1, support seat;2, support plate;3, push device;4, connecting device;5, clamping mechanism;6, base;7, air cylinder;8, branch plate;9, angle clamp;31, mounting plate;32, rotating motor;33, threaded rod;34, connecting block;35, fixed support;41, mounting plate;42, first installation groove;43, connecting patch;44, sliding rod;51, connecting ring rod;52, first recess;53, connecting plate;54, second installation groove;55, sliding rail;56, drive block;57, second recess;58, friction plate;59, plug-in rod;91, hydraulic lifting rod;92, sleeve;93, third installation groove;94, hydraulic telescopic rod;95, servo motor;96, soft ball. DETAILED DESCRIPTION

[0022] The utility model makes further detailed explanation in combination with example:

[0023] Example 1

[0024] As Figs. 1-4 Shown, the utility model provides a prism processing fixture, including support seat 1 and clamping mechanism 5, the top fixed connection of support seat 1 has support plate 2, the top fixed connection of support plate 2 has push device 3, and one end of push device 3 is fixedly connected with connecting device 4, and the top of connecting device 4 is movably connected with clamping device, and the inside fixed connection of support seat 1 has base 6, and the top fixed connection of base 6 has air cylinder 7, and the output end of air cylinder 7 top is fixedly connected with the top of support plate 2 and the branch plate 8 of the top fixed connection of base 6 one end.

[0025] In the embodiment, through the cooperation of the support base 1, the support plate 2, the pushing device 3 and the connecting device 4, the device is more convenient to use, the top of the support plate 2 is fixedly connected with the pushing device 3, the pushing device 3 pushes the moving direction of the two groups of connecting devices 4, and then the two ends hold the clamping direction of the internal clamping mechanism 5, so that the adjustment of the clamping of the prism is facilitated, and the grinding processing of the prism is facilitated, the prism is polygonal, and the clamping mechanism 5 is inconvenient for clamping the grinding angle, so one side is clamped through the angle clamp 9, so that the device is more convenient to use.

[0026] Embodiment 2

[0027] As Figs. 1-4 shown, based on the embodiment 1, the utility model provides a technical scheme: preferably, the pushing device 3 includes the mounting plate 31, one side of the mounting plate 31 is fixedly connected with the rotating motor 32, the output end of the rotating motor 32 is fixedly connected with the threaded rod 33, the outer wall of the threaded rod 33 is movably connected with the connecting block 34, and the rear end of the connecting block 34 is fixedly connected with the fixed support 35.

[0028] The connecting device 4 includes the mounting table plate 41, the bottom of the mounting table plate 41 is fixedly connected with the top of the fixed support 35, the top of the mounting table plate 41 is provided with the first installation slot 42, the inside of the first installation slot 42 is fixedly connected with the connecting patch 43, and the top of the connecting patch 43 is fixedly connected with a plurality of slide rods 44.

[0029] In the embodiment, through the cooperation of the pushing device 3 and the connecting device 4, the device is more convenient to use, the rotating motor 32 of the pushing device 3 is installed and fixed in the mounting plate 31 on one side, the rotating motor 32 drives the threaded rod 33 to rotate, the outer wall of the threaded rod 33 is movably connected with the connecting block 34, the threaded rod 33 can control the connecting block 34 to move together with the fixed support 35 at the rear end when rotating, then the connecting device 4 connected at the top is moved, the clamping width of the device is adjusted, and the prism is clamped.

[0030] Embodiment 3

[0031] As Figs. 1-4 shown, based on the embodiment 1, the utility model provides a technical scheme: preferably, the clamping mechanism 5 includes the connecting ring rod 51, the bottom of the connecting ring rod 51 is provided with the first recess 52, and the inner wall of the connecting ring rod 51 is fixedly connected with the connecting plate 53. The side of the connecting plate 53 is provided with the second installation slot 54, the inner wall of the second installation slot 54 is fixedly connected with the slide rail 55, one end of the slide rail 55 is movably connected with the driving block 56, the outer wall of the driving block 56 is provided with the second recess 57, one side of the driving block 56 is fixedly connected with the friction plate 58, and one end of the connecting ring rod 51 penetrates and is connected with the plug-in rod 59.

[0032] The inside of the first groove 52 is insertedly connected with the slide rod 44, and the driving block 56 is connected with the connecting plate 53 through the second groove 57 being clamped in the inside of the slide rail 55.

[0033] In the embodiment, the device is more convenient to use through the cooperation of the connecting device 4 and the clamping mechanism 5, the slide rod 44 fixedly connected in the inside of the first mounting groove 42 of the connecting device 4 is insertedly connected with the bottom of the connecting ring rod 51 and the inside of the first groove 52 of the bottom, the direction of the connecting plate 53 being connected and mounted can be adjusted by rotating the connecting ring rod 51, the two groups of driving blocks 56 connected on one side of the connecting plate 53 can also be rotated, the two groups of driving blocks 56 can be rotated in two different directions, so that the prism can be fixed in multiple aspects, and the device is more convenient to use, and the device needs to be fixed, the plug-in rod 59 is inserted into the inside of the second groove 57, so that the device can be more stable.

[0034] Embodiment 4

[0035] As Figs. 1-4 shown, on the basis of the embodiment 1, the utility model provides a technical scheme: preferably, the angle clamp 9 includes hydraulic lifting rod 91, the top of hydraulic lifting rod 91 is inserted with sleeve 92, the top of sleeve 92 is equipped with third mounting groove 93, the inside of third mounting groove 93 is inserted with hydraulic telescopic rod 94, the output end of hydraulic telescopic rod 94 is fixedly connected with soft ball 96, the outer wall of sleeve 92 is fixedly connected with servo motor 95.

[0036] The output end of the servo motor 95 penetrates one end of the hydraulic telescopic rod 94.

[0037] In the embodiment, the device is more convenient to use through the action of the angle clamp 9, the most important thing for prism processing is to determine the clear edges and corners, the edge clamping can be fixed by the clamping mechanism 5, but the corner clamping needs the connection of the angle clamp 9, the angle clamp 9 controls the clamping height of the device by the hydraulic lifting rod 91, then the top is connected with the sleeve 92, the sleeve 92 can rotate to control the clamping direction, after the hydraulic telescopic rod 94 is extended, the corner is clamped by the soft ball 96, only one corner needs to be fixed, and the other end is fixed by the edge clamping of the clamping mechanism 5, so that the device is more convenient to use.

[0038] The working principle of the prism processing jig will be described below.

[0039] As Figs. 1-4When the prism machining jig is used, the top of the supporting plate 2 is fixedly connected with the pushing device 3, the pushing device 3 pushes the moving direction of the two groups of connecting devices 4, and then the two ends hold the clamping direction of the internal clamping mechanism 5, so that the adjustment of the clamping of the prism is facilitated, so as to polish the prism, the prism is polygonal, and the clamping mechanism 5 is not convenient for clamping the polishing angle, so one side is clamped through the angle clamp 9, so that the device is more convenient to use, the rotating motor 32 of the pushing device 3 is installed and fixed inside the mounting plate 31 on one side, the rotating motor 32 drives the threaded rod 33 to rotate, the outer wall of the threaded rod 33 is movably connected with the connecting block 34, the threaded rod 33 can control the connecting block 34 to move together with the rear end of the fixed support 35 while rotating, and then the connecting device 4 connected at the top is moved, so that the clamping width of the device is adjusted, the prism is clamped conveniently, the sliding rod 44 fixedly connected in the first mounting groove 42 of the connecting device 4 is movably inserted into the bottom of the connecting ring rod 51, is inserted into the first recess 52, the rotating connecting ring rod 51 can adjust the direction of the connecting plate 53 connected and installed, and the connecting plate 53 is connected with the two groups of driving blocks 56 on one side, the driving blocks 56 can also rotate, the two groups of driving blocks 56 can rotate in two directions, so that the prism can be fixed in multiple ways, so that the device is more convenient to use, and the device needs to be fixed under the condition that the insertion rod 59 is inserted into the second recess 57, so that the device can be more stable, the clamping height of the device is controlled by the hydraulic lifting rod 91 of the angle clamp 9, then the top is connected with the sleeve 92, the sleeve 92 can rotate to control the clamping direction, after the hydraulic telescopic rod 94 is extended, the corner is clamped by the soft ball 96, only one corner needs to be fixed, and the other end is fixed by the clamping mechanism 5, so that the device is more convenient to use.

[0040] The above is a detailed description of the present application, but some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the present application are within the scope of the present application.

Claims

1. A prism processing jig comprising a support base (1) and a clamping mechanism (5), characterized in that: The top of the support seat (1) is fixedly connected with a support plate (2), one end of the push device (3) is fixedly connected with a connecting device (4), the top of the connecting device (4) is movably connected with a clamping device, the inside of the support seat (1) is fixedly connected with a base (6), the top of the base (6) is fixedly connected with a gas cylinder (7), the output end of the top of the gas cylinder (7) penetrates through the top of the support plate (2) and is fixedly connected with a support plate (8), one end of the top of the base (6) is fixedly connected with an angle clamp (9).

2. The prism processing jig according to claim 1, wherein: The push device (3) comprises a mounting plate (31), one side of the mounting plate (31) is fixedly connected with a rotating motor (32), the output end of the rotating motor (32) is fixedly connected with a threaded rod (33), the outer wall of the threaded rod (33) is movably connected with a connecting block (34), and the rear end of the connecting block (34) is fixedly connected with a fixed support (35).

3. The prism processing jig according to claim 1, wherein: The connecting device (4) comprises a mounting table plate (41), the bottom of the mounting table plate (41) is fixedly connected with the top of the fixed support (35), the top of the mounting table plate (41) is provided with a first mounting groove (42), the inside of the first mounting groove (42) is fixedly connected with a connecting patch (43), and the top of the connecting patch (43) is fixedly connected with a plurality of slide rods (44).

4. The prism processing jig according to claim 1, wherein: The clamping mechanism (5) comprises a connecting ring rod (51), the bottom of the connecting ring rod (51) is provided with a first groove (52), the inner wall of the connecting ring rod (51) is fixedly connected with a connecting plate (53), one side of the connecting plate (53) is provided with a second mounting groove (54), the inner wall of the second mounting groove (54) is fixedly connected with a slide rail (55), one end of the slide rail (55) is movably connected with a driving block (56), the outer wall of the driving block (56) is provided with a second groove (57), one side of the driving block (56) is fixedly connected with a friction plate (58), and one end of the connecting ring rod (51) penetrates and is connected with a plug-in rod (59).

5. The prism processing jig according to claim 4, wherein: The inside of the first groove (52) is connected with the slide rod (44) in plug connection, and the driving block (56) is connected with the connecting plate (53) by being clamped in the second groove (57) of the slide rail (55).

6. The prism processing jig according to claim 1, wherein: The angle clamp (9) comprises a hydraulic lifting rod (91), the top of the hydraulic lifting rod (91) is plugged with a sleeve (92), the top of the sleeve (92) is provided with a third mounting groove (93), the inside of the third mounting groove (93) is plugged with a hydraulic telescopic rod (94), the output end of the hydraulic telescopic rod (94) is fixedly connected with a soft ball (96), and the outer wall of the sleeve (92) is fixedly connected with a servo motor (95).

7. The prism processing jig according to claim 6, wherein: The output end of the servo motor (95) penetrates one end of the hydraulic telescopic rod (94).