Deburring device for plastic reel

By designing a plastic reel deburring device, which utilizes the precise positioning of the clamp and the edge rib and the automated deburring of the cutter, the problem of high labor intensity and poor accuracy of manual deburring is solved, achieving efficient and safe deburring, and improving product quality and environmental protection.

CN223630768UActive Publication Date: 2025-12-05SHANDONG ZHONGHAN PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202520028328.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-05
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Manually removing burrs from plastic reels is labor-intensive, lacks precision, and affects product quality.

Method used

A deburring device for plastic reels was designed, including an operating frame, a clamp, side ribs, a bracket, a cutter, a linear guide rail, and a servo motor. The device achieves precise positioning of the plastic reel through the cooperation of the clamp and side ribs, and automatically removes burrs using the cutter. The burrs are then collected by a suction head and a vacuum cleaner.

Benefits of technology

It improves the level of automation, ensures product quality, reduces manual cleaning time, prevents burrs from flying away, and improves environmental quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic reel production, in particular to a plastic reel deburring device which comprises an operation frame, the operation frame is provided with a clamping head in a rotating structure mode, the clamping head is provided with three edge ribs in a fixed structure mode, the three edge ribs are evenly arranged in the circumferential direction of the clamping head, and the edge ribs are arranged along the axis of the clamping head. A through hole in the plastic reel is in clearance fit with the side wall of the clamping head, the clamping head is sleeved with a bracket used for supporting the plastic reel in a fixed structure mode, an operation frame on one side of the clamping head is provided with a cutter through a linear guide rail, and the operation frame is further provided with a locking bolt used for locking the linear guide rail and a power piece used for driving the clamping head to rotate. The power piece is fixedly connected with the operation frame. The clamping head is matched with the edge rib, so that the plastic reel can be conveniently and rapidly placed and accurately positioned, the clamping head drives the plastic reel to rotate, burrs on the edge are cut off through the blade, the automation level is improved, and the product quality is guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plastic reel production, in particular to a plastic reel deburring device. BACKGROUND

[0002] The plastic reel is a disc-shaped container made of plastic for winding thin wires and belt-shaped objects, which is internally provided with a circular through hole and externally provided with three clamping grooves. It is usually made by injection molding process and has the characteristics of light weight, durability, and beautiful appearance.

[0003] After the plastic reel is produced by the injection molding machine, burrs exist at the edge of the plastic reel due to the non-strict closing of the mold, and manual removal of the burrs by using a blade is usually required, which has high labor intensity and poor accuracy, and the edge of the plastic reel is easily removed, affecting the product quality. CONTENT OF THE UTILITY MODEL

[0004] To solve the above technical problems, the plastic reel deburring device is provided, and the technical problems solved are: manual removal of burrs has high labor intensity and poor accuracy, and affects product quality. To solve the above technical problems, the technical scheme adopted by the utility model is:

[0005] The plastic reel deburring device comprises:

[0006] An operating frame;

[0007] A clamping head connected to the operating frame through a rotating structure;

[0008] An edge rib matched with the gap of the internal clamping groove of the plastic reel, the edge rib being connected to the clamping head in a fixed structure, three edge ribs being uniformly arranged along the circumference of the clamping head and arranged along the axis of the clamping head;

[0009] A bracket arranged outside the clamping head in a fixed structure;

[0010] A locking bolt for locking the linear guide rail;

[0011] A cutter connected to the operating frame through the linear guide rail;

[0012] A power member for driving the rotation of the clamping head, the power member being fixedly connected to the operating frame.

[0013] Further, the clamping head comprises a cylinder, and a circular table is fixedly arranged on the upper end surface of the cylinder, the circular table being coaxially arranged with the cylinder.

[0014] Further, the edge rib comprises an inclined section arranged outside the circular table, the upper part of the inclined section being fitted with the outer circumferential surface of the circular table, the lower part of the inclined section being provided with a vertical section in a fixed structure, the outer side of the upper part of the vertical section being fitted with the outer side of the lower part of the inclined section, and the vertical section being located outside the circumferential wall of the cylinder.

[0015] Further, the upper part of the vertical section is higher than the upper end surface of the bracket.

[0016] Further, the linear guide rail comprises a sliding rail fixedly connected with the operation frame, the sliding rail is provided with a sliding block in a sliding structure mode, and the sliding block is connected with a pressing plate for fixing the cutter through bolts on one side.

[0017] Further, the locking bolt is connected with the sliding block in a threaded engagement mode.

[0018] Further, the cutter is provided with a suction head on one side of the sliding block, and the suction head is connected with a dust collector through a pipeline.

[0019] Further, the upper end surface of the sliding block is flush with the upper end surface of the bracket.

[0020] Further, the power member is a servo motor, and an output shaft of the servo motor is fixedly connected with the cylinder.

[0021] The beneficial effects of the utility model are that the cooperation of the clamping head and the edge rib facilitates the rapid placement of the plastic reel, accurately positions the plastic reel, drives the plastic reel to rotate through the clamping head, and then removes burrs at the edge through the blade, improves the automation level, guarantees product quality, and through the setting of the linear guide rail, the distance between the blade and the clamping head can be adjusted to meet the needs of removing burrs at the edge of plastic reels of different diameters, and the practicality is increased.

[0022] The suction head arranged on one side of the blade head enters the removed burrs into the dust collector, reduces the time of manual cleaning, avoids the random flying of plastic burrs, and guarantees environmental quality. DRAWINGS:

[0023] Figure 1 is the three-dimensional structure schematic diagram of the utility model.

[0024] Figure 2 is the structure schematic diagram of the clamping head of the utility model.

[0025] Figure 3 is the structure schematic diagram of the utility model embodiment.

[0026] IN THE DRAWINGS:

[0027] 1, operation frame, 2, clamping head, 21, cylinder, 22, circular table, 3, edge rib, 31, inclined section, 32, vertical section, 4, bracket, 5, cutter, 6, sliding rail, 7, sliding block, 8, pressing plate, 9, locking bolt, 10, suction head, 11, power member. CONCRETE IMPLEMENTATION:

[0028] In order to make the utility model implementation purposes, technical schemes and advantages clearer, the utility model will be further described in detail below with reference to the drawings and examples, so that the public can better master the implementation method of the utility model, and the specific implementation scheme of the utility model is as follows:

[0029] The plastic reel deburring device comprises an operating frame 1, a chuck 2 arranged in a rotating structure mode on the operating frame 1, three edge ribs 3 arranged in a fixed structure mode on the chuck 2, the three edge ribs 3 being evenly arranged along the circumferential direction of the chuck 2 and arranged along the axis of the chuck 2, a gap being formed between the inner hole of the plastic reel and the side wall of the chuck 2 when the plastic reel is placed on the chuck, a bracket 4 for supporting the plastic reel being arranged in a fixed structure mode on the outside of the chuck 2, a straight line guide rail being arranged on one side of the operating frame 1 of the chuck 2, a cutter 5 being arranged on the straight line guide rail, a locking bolt 9 for locking the straight line guide rail being further arranged, and a power element 11 for driving the chuck 2 to rotate being further arranged, the power element 11 being fixedly connected to the operating frame 1.

[0030] Specifically, the chuck 2 comprises a cylinder 21, a circular table 22 being fixedly arranged on the upper end surface of the cylinder 21, and the circular table 22 being coaxially arranged with the cylinder 21. It should be noted that the edge rib 3 comprises an inclined section 31 arranged on the outside of the circular table 22, the upper part of the inclined section 31 being in close contact with the outer circumferential surface of the circular table 22, so that the inner hole of the plastic reel can be conveniently centered; a vertical section 32 being arranged in a fixed structure mode on the lower part of the inclined section 31, the outer side of the upper part of the vertical section 32 being in close contact with the outer side of the lower part of the inclined section 31, and the vertical section 32 being arranged on the outer circumferential wall of the cylinder 21.

[0031] The upper part of the vertical section 32 is higher than the upper end surface of the bracket 4, so that the plastic reel can be driven to rotate by the vertical section 32.

[0032] It should be noted that the straight line guide rail comprises a sliding rail 6 fixedly connected to the operating frame 1, a sliding block 7 being arranged in a sliding structure mode on the sliding rail 6, the upper end surface of the sliding block 7 being flush with the upper end surface of the bracket 4, so that the sliding block 7 can support the side wall of the plastic reel and prevent the outer edge from sagging; a pressing plate 8 for fixing the cutter 5 being connected to one side of the sliding block 7 through a bolt, so that the cutter 5 can be conveniently fixed and replaced.

[0033] The locking bolt 9 is connected with the sliding block 7 through thread engagement, the inside of the locking bolt 9 can abut against the side wall of the slide rail 6, and then locking is carried out, so that the position of the cutter 5 can be adjusted according to the diameter of the reel.

[0034] The power element 11 is a servo motor, the output shaft of the servo motor is fixedly connected with the cylinder 21, and is used for driving the chuck 2 to rotate.

[0035] On the basis of the above embodiment, in another embodiment, the sliding block 7 on one side of the cutter 5 is further provided with a suction head 10, the suction head 10 is connected with a dust collector through a pipeline, so that the time for manual cleaning is reduced, the plastic burrs are prevented from flying around, and the environmental quality is ensured.

[0036] The working principle and working process of the utility model are as follows:

[0037] As shown in the drawings, Figure 3 firstly, the sliding block 7 is slid according to the diameter of the reel, the cutter 5 is adjusted to a predetermined position, the locking bolt 9 is rotated, the inner end face of the locking bolt 9 abuts against the side wall of the slide rail 6, and the locking of the sliding block 7 and the slide rail 6 is completed.

[0038] The dust collector is started, the plastic reel is placed at the chuck 2, the servo motor 11 is started, the servo motor 11 drives the plastic reel to rotate through the chuck 2, then the burrs at the outer edge of the plastic reel are scraped off by the cutter 5, the burrs are sucked into the suction head 10 and then into the dust collector, and one operation is completed.

[0039] In the description of the utility model, it should be understood that the directions or position relationships indicated by the terms "center", "upper", "lower", "left", "right", "front", "back", "lower left", "upper right", "outer", "clockwise", "counterclockwise" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the protection scope of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Although the utility model is described according to a limited number of embodiments, those skilled in the art should understand from the above description that other embodiments can be conceived within the scope of the utility model described herein.

Claims

1. A plastic reel burr removing device characterized by, The utility model relates to a cutting device for cutting the edge of a glass sheet, comprising: an operating frame (1); a clamping head (2) connected to the operating frame (1) by a rotating structure; a side rib (3) connected to the clamping head (2) by a fixed structure, three side ribs (3) being evenly arranged along the circumference of the clamping head (2) and arranged along the axis of the clamping head (2); a bracket (4) fixedly arranged outside the clamping head (2); a cutter (5) connected to the operating frame (1) by a linear guide rail; a locking bolt (9) for locking the linear guide rail; a power member (11) for driving the clamping head (2) to rotate, the power member (11) being fixedly connected to the operating frame (1).

2. The plastic reel burr removal device of claim 1, wherein: The clamping head (2) comprises a cylinder (21), and a circular truncated cone (22) is fixedly arranged on the upper end surface of the cylinder (21) and coaxially arranged with the cylinder (21).

3. The plastic reel burr removal device of claim 2, wherein: The side rib (3) comprises an inclined section (31) arranged outside the circular truncated cone (22), the upper part of the inclined section (31) being attached to the outer circumferential surface of the circular truncated cone (22), and a vertical section (32) being fixedly arranged on the lower part of the inclined section (31), the outer side of the upper part of the vertical section (32) being attached to the outer side of the lower part of the inclined section (31), and the vertical section (32) being arranged on the outer circumferential wall of the cylinder (21).

4. The plastic reel burr removal device of claim 3, wherein: The upper part of the vertical section (32) is higher than the upper end surface of the bracket (4).

5. The plastic reel burr removal device of claim 4, wherein: The linear guide rail comprises a slide rail (6) fixedly connected to the operating frame (1), the slide rail (6) being provided with a sliding block (7) by a sliding structure, and the sliding block (7) being provided with a pressing plate (8) for fixing the cutter (5) on one side by a bolt connection.

6. The plastic reel burr removal device of claim 5, wherein: The locking bolt (9) is connected to the sliding block (7) by a threaded engagement.

7. The plastic reel burr removal device of claim 5, wherein: A suction head (10) is further arranged on the sliding block (7) on one side of the cutter (5), and the suction head (10) is connected to a dust collector by a pipeline.

8. The plastic reel burr removal device of claim 4, wherein: The upper end surface of the sliding block (7) is flush with the upper end surface of the bracket (4).

9. The plastic reel burr removal device of claim 2, wherein: The power member (11) is a servo motor, and the output shaft of the servo motor is fixedly connected to the cylinder (21).