Secondary foaming forming machine with cold and hot pipelines
By adopting a hot and cold pipeline design and a multi-valve combination control in the secondary foaming molding machine, the mold can be hot and cold molded at the same station. This solves the problems of the danger of manual mold movement and low heating and cooling efficiency in traditional secondary foaming molding machines, and improves production efficiency and pipeline service life.
Patent Information
- Application Number
- CN202423308931.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional secondary foaming molding machines require manual movement of the mold, which poses a risk of burns and has low heating or cooling efficiency. The input and return pipes are also prone to damage, and production efficiency needs to be improved.
The system employs a hot and cold pipeline design, delivering steam via hot input hoses and hot return hoses, and coolant or air via cold input hoses and cold return hoses. Combined with multi-valve combination control, it enables the mold to be hot and cold formed at the same station, and the mold is automatically moved by a mold moving mechanism.
It improves heating and cooling efficiency, avoids pipeline damage, reduces operator hazards, and increases production efficiency and pipeline lifespan.
Smart Images

Figure CN223630793U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shoemaking equipment field especially, relate to a secondary foaming forming machine with cold and hot pipeline. BACKGROUND
[0002] The traditional secondary foaming forming machine is pushed into the heating station of the secondary foaming forming machine to heat, then moves the mold into the cooling station to cool, and finally moves out of the cooling station. The above-mentioned movement of the mold needs to be operated manually, which consumes manpower and movement time, and the operator may be scalded during the operation process of moving the mold from the heating station to the cooling station. In addition, the mold is heated or cooled by heat conduction, and the heating or cooling efficiency is low. The Chinese patent with the patent announcement number CN104859105B discloses a cold and hot double-station rotary type rapid heat cycle injection mold and molding method, which heats and cools the mold cavity by contact heat transfer. Although the cold and hot double-station rotary type rapid heat cycle injection mold increases the heat conduction contact area between the heating plate and the core plate contact part, between the heating plate and the cavity plate contact part, between the cooling plate and the core plate contact part, and between the cooling plate and the cavity plate contact part, the mold heating and cooling need to be performed in different stations, and the production efficiency needs to be further improved. The Chinese patent with the patent announcement number CN104309047B discloses an automatic shoe material secondary foaming forming machine, which passes steam and cooling water into the mold through the input pipe and the return pipe in the heating and cooling mechanism. The input pipe and the return pipe are mixed with hot and cold, which easily causes damage to the input pipe and the return pipe, increasing the maintenance cost.
[0003] Therefore, it is necessary to design a secondary foaming forming machine which can improve the production efficiency without manual movement of the mold, avoid the problem of easy damage of the input pipe and the return pipe, and improve the heating or cooling efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at overcoming the deficiencies in the prior art, and provides a secondary foaming forming machine with cold and hot pipeline.
[0005] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0006] The utility model provides a secondary foaming forming machine with cold and hot pipeline, which comprises a frame, a template, a plurality of molds, a heating and cooling mechanism and a mold moving mechanism, the molds are arranged and installed on the template, and the template is installed on the mold moving mechanism; the mold moving mechanism is installed on one side of the frame, and the mold moving mechanism is used to drive the template to move the molds between the frame and one side of the frame; the heating and cooling mechanism comprises a hot input hose, a hot return hose, a cold input hose and a cold return hose, each mold is provided with at least one circulating channel, the hot input hose, the circulating channel and the hot return hose are sequentially communicated, the hot input hose is used to input steam into the circulating channel, and the hot return hose is used to discharge the steam passing through the circulating channel; the cold input hose, the circulating channel and the cold return hose are sequentially communicated, the cold input hose is used to input cooling liquid or air into the circulating channel, and the cold return hose is used to discharge the cooling liquid or air passing through the circulating channel.
[0007] Preferably, the template comprises an upper template and a lower template, each mold comprises an upper mold and a lower mold, the upper mold and the lower mold are provided with the circulating channel, the upper mold and the lower mold are installed on the upper template and the lower template respectively, and the upper mold and the lower mold form two forming spaces between them in the spliced state, each forming space corresponds to one circulating channel in the upper mold and one circulating channel in the lower mold respectively.
[0008] Preferably, the upper template and the lower template are provided with at least one input channel and at least one return channel, one end of the input channel is communicated with the hot input hose or the cold input hose, one end of the return channel is communicated with the hot return hose or the cold return hose, the other end of the input channel of the upper template, the circulating channel of the upper mold and the other end of the return channel of the upper template are sequentially communicated, and the other end of the input channel of the lower template, the circulating channel of the lower mold and the other end of the return channel of the lower template are sequentially communicated.
[0009] As preferred, the heating and cooling mechanism further comprises a steam input main pipe, a steam return main pipe, a coolant input main pipe, a coolant return main pipe, an air input main pipe, an air return main pipe, a cold return sub-pipe, an input sub-block and a return sub-block, the steam input main pipe, the coolant input main pipe and the air input main pipe are installed at the upper part of the frame, the steam return main pipe, the coolant return main pipe and the air return main pipe are installed at the lower part of the frame; the steam input main pipe is communicated with the hot input hose, and a ball valve is arranged between the steam input main pipe and the hot input hose; the input ports of the input sub-block are communicated with the hot input hose and the cold input hose respectively, and the output port of the input sub-block is communicated with at least one input channel; the input port of the return sub-block is communicated with at least one return channel, and the output port of the return sub-block is communicated with the hot return hose and the cold return hose respectively, and a return valve is arranged at the connection between the output port of the return sub-block and the hot return hose and at the connection between the output port of the return sub-block and the cold return hose; the steam return main pipe is communicated with the hot return hose; the coolant input main pipe and the air input main pipe are communicated with the cold input hose respectively; the coolant return main pipe and the air return main pipe are communicated with the cold return sub-pipe respectively, the cold return sub-pipe is communicated with the cold return hose, and a cold sub-valve is arranged at the connection between the coolant return main pipe and the cold return sub-pipe and at the connection between the air return main pipe and the cold return sub-pipe.
[0010] As preferred, the heating and cooling mechanism further comprises a cold input sub-pipe, the coolant input main pipe and the air input main pipe are communicated with the cold input sub-pipe respectively, and the cold input sub-pipe is communicated with the cold input hose; a cold sub-valve is arranged at the connection between the coolant input main pipe and the cold input sub-pipe and at the connection between the air input main pipe and the cold input sub-pipe; and a hot input valve is arranged at the connection between the input port of the input sub-block and the hot input hose.
[0011] As preferred, a coolant input valve is arranged at the connection between the coolant input main pipe and the cold input hose, an air input valve is arranged at the connection between the air input main pipe and the cold input hose, the hot input valve is arranged between the ball valve and the hot input hose, and a one-way valve is arranged at the connection between the input port of the input sub-block and the hot input hose and at the connection between the input port of the input sub-block and the cold input hose.
[0012] As preferred, the input channels include first input channels and second input channels, which are spacedly arranged at corresponding positions of each forming space on the upper die plate or the lower die plate; one end of the first input channel is communicated with the hot input hose or the cold input hose, and the other end is communicated with the second input channel; the second input channel is provided with an input transition port facing the upper die or the lower die, and the input transition port extends to one side surface of the upper die plate or the lower die plate; the input transition port of the upper die plate is communicated with one end of the circulation channel of the upper die, and the input transition port of the lower die plate is communicated with one end of the circulation channel of the lower die.
[0013] As preferred, each upper die corresponds to a return flow channel arranged in the upper die plate, and each lower die corresponds to a return flow channel arranged in the lower die plate; each return flow channel is provided with two return flow transition ports facing the upper die or the lower die, and the return flow transition ports extend to one side surface of the upper die plate or the lower die plate; the return flow transition port of the upper die plate is communicated with the other end of the circulation channel of the upper die, and the return flow transition port of the lower die plate is communicated with the other end of the circulation channel of the lower die.
[0014] As preferred, the utility model also includes a locking oil cylinder, the frame includes an upper die plate and a lower die plate, a side of the lower die plate is provided with a mold moving mechanism, the lower die plate is installed on the mold moving mechanism, the locking oil cylinder is installed on the upper die plate, and the lower end of the locking oil cylinder is provided with the upper die plate, and the locking oil cylinder is used for driving the upper die plate to move up and down.
[0015] As preferred, the mold moving mechanism includes a support frame, a guide rod, a sliding block, a rotating arm, a rotating motor, a fixed block and a reset spring, the support frame is installed on one side of the lower die plate, the lower die plate and the support frame are provided with guide rails, and the lower die plate is slidably arranged on the guide rails; the guide rod is installed on the support frame and is vertically arranged with the guide rails; the fixed block is installed on the guide rod, the sliding block is slidably installed on the guide rod, and the rotating motor is installed on the sliding block; one end of the rotating arm is connected with the rotating motor, and the other end is connected with the lower die plate; the rotating motor drives the rotating arm to rotate to drive the lower die plate to move between the first position and the second position; when the lower die plate is in the first position, the sliding block abuts against the fixed block, the lower die plate moves to the frame and is above the lower die plate and directly below the upper die plate; when the lower die plate is in the second position, the sliding block abuts against the fixed block, and the lower die plate moves above the support frame; one end of the reset spring is installed on the support frame, and the other end is installed on the sliding block; the reset spring is used for driving the sliding block to move along the guide rod to the position abutting against the fixed block.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] (1) The secondary foaming forming machine with cold and hot pipelines provided in the application adopts the mode of directly introducing steam or cooling liquid into the circulating channel in the mold to heat or cool the mold, thereby improving the heating and cooling efficiency. Further, the steam is transported by using the hot input hose and the hot return hose, and the cooling liquid or air is transported by using the cold input hose and the cold return hose, so as to separate the pipelines for transporting steam or cooling liquid from each other, avoid the damage of the pipelines caused by cold and hot alternation, and prolong the service life of the pipelines.
[0018] (2) The secondary foaming forming machine with cold and hot pipelines provided in the application adopts the pipeline structure design of combining control of the cold pipeline or the hot pipeline by using the ball valve, the cold shunt valve, the hot input valve and the return valve, so that the mold cold forming and hot forming can be completed at the same station, the control is flexible, and the production efficiency of the mold cold forming and hot forming is improved.
[0019] (3) In the secondary foaming forming machine with cold and hot pipelines provided in the application, the mold is driven by the mold moving mechanism to move in and out of the rack, so that the structure is simple, the transmission components are few, the operation is stable, the occupied space is small, the mold transfer can be completed instead of manual operation, the mold is convenient to move, the danger of manual operation of the operator is reduced, the working strength of the operator is reduced, the working efficiency is improved, and the practicability is high. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The structure diagram of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application Figure 1 ;
[0021] Figure 2 The structure diagram of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application Figure 2 ;
[0022] Figure 3 The structure diagram of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application Figure 3 ;
[0023] Figure 4 The structure diagram of the upper mold and the lower mold of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application
[0024] Figure 5 The structure diagram of the input channel and the return channel of the upper mold plate of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application
[0025] Figure 6 The structure diagram of the input channel and the return channel of the lower mold plate of the secondary foaming forming machine with cold and hot pipelines of the embodiment one of the application
[0026] Figure 7 Figure 2 is a structural schematic diagram of a secondary foaming forming machine with cold and hot pipelines according to an embodiment of the present application.
[0027] Reference numeral: 1, heating and cooling mechanism; 111, steam input main pipeline; 112, hot input hose; 113, hot return hose; 114, steam return main pipeline; 115, ball valve; 121, cooling liquid input main pipeline; 122, cold input shunt pipeline; 123, cold input hose; 124, cold return hose; 125, cold return shunt pipeline; 126, cooling liquid return main pipeline; 127, air input main pipeline; 128, air return main pipeline; 129, cold shunt valve; 21, upper mold plate; 22, lower mold plate; 23, input channel; 231, first input channel; 232, second input channel; 233, input transition port; 24, return channel; 241, return transition port; 31, upper mold; 32, lower mold; 33, circulation channel; 41, input shunt block; 42, hot input valve; 51, return shunt block; 52, return valve; 6, machine frame; 61, upper machine plate; 62, lower machine plate; 7, mold moving mechanism; 71, support frame; 72, guide rod; 73, sliding block; 74, rotating arm; 75, rotating motor; 76, fixed block; 77, return spring; 78, guide rail; 8, mold locking oil cylinder; 91, cooling liquid input valve; 92, air input valve; 93, one-way valve. DETAILED DESCRIPTION
[0028] The present application is further explained with reference to the drawings and specific embodiments. The drawings of the present application are only schematic and are intended to facilitate a better understanding of the present application, the specific proportions thereof given in the drawings are not to be used as a definition of the scope of the present application. The relative dimensions of the various elements in the drawings described herein are not necessarily to scale, and the same reference numerals are used throughout the drawings to indicate like elements.
[0029] Embodiment one
[0030] Reference Figures 1 to 6 Embodiment one of the present application proposes a secondary foaming forming machine with cold and hot pipelines, a mold plate, a plurality of molds, a heating and cooling mechanism 1, a machine frame 6, a mold moving mechanism 7, and a mold locking oil cylinder 8. The machine frame 6 includes an upper machine plate 61 and a lower machine plate 62. The mold plate includes an upper mold plate 21 and a lower mold plate 22. The mold includes an upper mold 31 and a lower mold 32. The heating and cooling mechanism 1 includes a hot input hose 112, a hot return hose 113, a cold input hose 123, a cold return hose 124, a steam input main pipeline 111, a steam return main pipeline 114, a cooling liquid input main pipeline 121, a cooling liquid return main pipeline 126, an air input main pipeline 127, an air return main pipeline 128, a cold input shunt pipeline 122, and a cold return shunt pipeline 125.
[0031] In the embodiment one of the present application, referring to Figure 2 , the steam input main pipe 111, the cooling liquid input main pipe 121 and the air input main pipe 127 are installed at the upper part of the frame 6, the steam return main pipe 114, the cooling liquid return main pipe 126 and the air return main pipe 128 are installed at the lower part of the frame 6; the steam input main pipe 111 communicates with the hot input hose 112; the steam return main pipe 114 communicates with the hot return hose 113; the cooling liquid input main pipe 121 and the air input main pipe 127 respectively communicate with the cold input branch pipe 122, the cold input branch pipe 122 communicates with the cold input hose 123; the cooling liquid return main pipe 126 and the air return main pipe 128 respectively communicate with the cold return branch pipe 125, the cold return branch pipe 125 communicates with the cold return hose 124.
[0032] Specifically, the mold is arranged and installed on the mold plate, the mold plate is installed on the mold moving mechanism 7, the mold moving mechanism 7 is installed on one side of the frame 6, and the mold moving mechanism 7 is used to drive the mold plate to drive the mold to move between the frame 6 and one side of the frame 6. Specifically, referring to Figure 1 , the upper mold 31 and the lower mold 32 are respectively installed on the upper mold plate 21 and the lower mold plate 22, and the upper mold 31 and the lower mold 32 can be spliced; the lower mold plate 22 is installed on the mold moving mechanism 7, the mold moving mechanism 7 is installed on one side of the lower machine plate 62, the clamp oil cylinder 8 is installed on the upper machine plate 61, and the lower end of the clamp oil cylinder 8 is installed with the upper mold plate 21; the clamp oil cylinder 8 is used to drive the upper mold plate 21 to drive the upper mold 31 to move up and down, the mold moving mechanism 7 drives the lower mold plate 22 to drive the lower mold 32 to move into the frame 6 and to be located directly below the upper mold plate 21, and the clamp oil cylinder 8 drives the upper mold plate 21 to drive the upper mold 31 to move downward to make the upper mold 31 and the lower mold 32 spliced. Referring to Figures 4 to 6The upper die plate 21 and the lower die plate 22 are each provided with at least one input channel 23 and at least one return channel 24, and the upper die 31 and the lower die 32 are each provided with at least one circulation channel 33. One end of the input channel 23 is communicated with the hot input hose 112 or the cold input hose 122, and one end of the return channel 24 is communicated with the hot return hose 113 or the cold return hose 124. The other end of the input channel 23 of the upper die plate 21, the circulation channel 33 of the upper die 31 and the other end of the return channel 24 of the upper die plate 21 are communicated in sequence, and the other end of the input channel 23 of the lower die plate 22, the circulation channel 33 of the lower die 32 and the other end of the return channel 24 of the lower die plate 22 are communicated in sequence, so that the hot input hose 112, the input channel 23, the circulation channel 33, the return channel 24 and the hot return hose 113 are communicated in sequence to form a heating flow channel, and the cold input hose 123, the input channel 23, the circulation channel 33, the return channel 24 and the cold return hose 124 are communicated in sequence to form a cooling liquid flow channel or an air flow channel. The hot input hose 112 is used to input steam into the circulation channel 33, the hot return hose 113 is used to discharge the steam passing through the circulation channel 33, the cold input hose 122 is used to input cooling liquid or air into the circulation channel 33, and the cold return hose 124 is used to discharge the cooling liquid or air passing through the circulation channel 33.
[0033] Specifically, the input flow dividing block 41 and the return flow dividing block 51 are further included. The input ports of the input flow dividing block 41 are respectively communicated with the hot input hose 112 and the cold input hose 123, and the output port of the input flow dividing block 41 is communicated with at least one input channel 23. The input port of the return flow dividing block 51 is communicated with at least one return channel 24, and the output port of the return flow dividing block 51 is respectively communicated with the hot return hose 113 and the cold return hose 124.
[0034] The input port of the input distribution block 41 is provided with a hot input valve 42 at the connection with the hot input hose 112. The hot input valve 42 is configured to control the steam input of each mold. The output port of the return distribution block 51 is provided with a return valve 52 at the connection with the hot return hose 113 and the connection with the cold return hose 124. The hot input valve 42 and the return valve 52 are both angular seat valves. A ball valve 115 is arranged between the steam input main pipe 111 and the hot input hose 112. The ball valve 115 is not used during normal operation of the secondary foaming molding machine. When the hot input valve 42 is being repaired, the ball valve 115 is used to manually close to disconnect the steam input main pipe 111 and the hot input hose 112. The connection between the cooling liquid input main pipe 121 and the cold input distribution pipe 122, the connection between the air input main pipe 127 and the cold input distribution pipe 122, the connection between the cooling liquid return main pipe 126 and the cold return distribution pipe 125, and the connection between the air return main pipe 128 and the cold return distribution pipe 125 are all provided with cold distribution valves 129. The cold distribution valves 129 are configured to control the cooling liquid input, air input, cooling liquid output, or air output of the upper mold plate 21 and the lower mold plate 22.
[0035] Specifically, referring to Figures 4 to 6 In the combined state of the upper mold 31 and the lower mold 32, two molding spaces are formed between the upper mold 31 and the lower mold 32. Each molding space corresponds to a circulation channel 33 in the upper mold 31, a circulation channel 33 in the lower mold 32, an input channel 23 in the upper mold plate 21, and an input channel 23 in the lower mold plate 22. The input channel 23 includes a first input channel 231 and a second input channel 232, which are arranged at corresponding positions on the upper mold plate 21 or the lower mold plate 22 in each molding space.
[0036] The one end of the first input channel 231 corresponding to each forming space is communicated with the hot input hose 112 or the cold input hose 123, and the other end is communicated with the second input channel 232; the second input channel 232 corresponding to each forming space is provided with an input transition port 233 facing the upper die 31 or the lower die 32, and the input transition port 233 extends to one side surface of the upper die plate 21 or the lower die plate 22; the input transition port 233 of the upper die plate 21 is communicated with one end of the circulation channel 33 of the upper die 31, and the input transition port 233 of the lower die plate 22 is communicated with one end of the circulation channel 33 of the lower die 32. Specifically, two forming spaces correspond to the left shoe material and the right shoe material respectively, and two forming spaces correspond to one first input channel 231 and one circulation channel 33, so that the left shoe material and the right shoe material are subjected to cold and hot forming at the same time, and the steam or the cooling liquid flows through the input channels 23 and the circulation channels 33 corresponding to the two forming spaces at a similar time, thereby ensuring that the two forming spaces of the same set of upper dies 31 and lower dies 32 are uniformly heated and the temperature is consistent, thereby ensuring stable product quality.
[0037] Each upper die 31 corresponds to one reflux channel 24 located in the upper die plate 21, and each lower die 32 corresponds to one reflux channel 24 located in the lower die plate 22; each reflux channel 24 is provided with two reflux transition ports 241 facing the upper die 31 or the lower die 32, and the reflux transition ports 241 extend to one side surface of the upper die plate 21 or the lower die plate 22; the reflux transition ports 241 of the upper die plate 21 are communicated with the other end of the circulation channel 33 of the upper die 31, and the reflux transition ports 241 of the lower die plate 22 are communicated with the other end of the circulation channel 33 of the lower die 32, so as to facilitate the steam, the cooling liquid or the air in the two forming spaces of the same die to flow to the hot reflux hose 113 or the cold reflux hose 124.
[0038] Specifically, two lower dies 32 can be installed on one lower die plate 22, and the hot input valve 42 between the input channel 23 at the corresponding position of the lower die plate 22 and the hot input hose 112, the reflux valve 52 between the reflux channel 24 at the corresponding position of the lower die plate 22 and the hot reflux hose 113, and the reflux valve 52 between the reflux channel 24 at the corresponding position of the lower die plate 22 and the cold reflux hose 124 can be controlled individually for each lower die 32; one upper die 31 is installed on one upper die plate 21, and one upper die 31 corresponds to one lower die 32. The lock oil cylinder 8 corresponds to the upper die plate 21 one by one, and the lock oil cylinder 8 can be selected according to production needs to drive the corresponding upper die plate 21 to move up and down to drive the upper die 31, and the corresponding valve is controlled according to the upper die 31 and the lower die 32 to be heated or cooled.
[0039] Specifically, referring to Figure 4The upper mold 31 and the lower mold 32 are a male and female mold, wherein the upper mold 31 is a male mold, the lower mold 32 is a female mold, and the female mold is on the lower side, which can effectively prevent the molding material from being squeezed and lost too much when being heated and melted. The circulation channel 33 of the upper mold 31 is arranged on the side of the protruding position of the male mold, and is arranged around so as to uniformly and quickly heat or cool the position of the upper mold 31 in the molding space. The circulation channel 33 of the lower mold 32 is arranged on the side of the recessed position of the female mold, and is arranged around so as to uniformly and quickly heat or cool the position of the lower mold 32 in the molding space. The input channel 23 of the upper mold plate 21 and the lower mold plate 22 can heat or cool the upper and lower sides of the molding space, respectively. Therefore, the heating flow channel, the cooling liquid flow channel or the air flow channel are arranged around each molding space, so as to improve the heating or cooling efficiency of the molding material in the molding space, ensure uniform heating or cooling, and improve the product quality.
[0040] The molding space is heated by introducing steam into the heating flow channel, cooled by introducing cooling liquid into the cooling liquid flow channel, and dried by introducing air into the air flow channel after cooling to remove the residual liquid in the air flow channel. The rapid heating and cooling of the molding space are realized, and the mold production efficiency is improved. Further, in the secondary foaming molding machine with the cold and hot pipelines, steam or cooling liquid is injected into the circulation channel 33 in the upper mold 31 and the lower mold 32, so that the mold is cold and hot formed in the same station without position shifting, and the production efficiency is improved. The input hose and the return hose are cold and hot separated to avoid damage of the pipelines such as the hot input hose, the hot return hose, the cold input hose and the cold return hose caused by cold and hot alternation, prolong the service life of the pipelines, and reduce the maintenance cost.
[0041] Specifically, refer to Figure 1 and Figure 3The mold moving mechanism 7 comprises a support frame 71, a guide rod 72, a sliding block 73, a rotating arm 74, a rotating motor 75, a fixing block 76 and a reset spring 77, the support frame 71 is installed on one side of the lower machine plate 62, the lower machine plate 62 and the support frame 71 are provided with guide rails 78, and the lower die plate 22 is slidably arranged on the guide rails 78; the guide rod 72 is installed on the support frame 71 and is vertically arranged with the guide rails 78; the sliding block 73 is slidably installed on the guide rod 72, and the rotating motor 75 is installed on the sliding block 73; one end of the rotating arm 74 is connected with the rotating motor 75, and the other end is connected with the lower die plate 22; the rotating motor 75 drives the rotating arm 74 to rotate, so that the lower die plate 22 moves along the guide rails between the upper side of the lower machine plate 62 and the upper side of the support frame 71; the mold moving mechanism has the advantages of simple structure, few transmission components, small occupied space, replacement of manual mold moving, convenient mold moving, reduction of manual operation danger, reduction of working strength of operators, improvement of working efficiency and high practicability. The fixing block 76 is installed on the guide rod 72, when the sliding block 73 abuts against the fixing block 76, the rotating arm 74 drives the lower die plate 22 to move to the rack 6 and makes the lower die plate 22 be at the first position above the lower machine plate 62 and directly below the upper die plate 21, or to move to the support frame 71 and makes the lower die plate 22 be at the second position; one end of the reset spring 77 is installed on the support frame 71, and the other end is installed on the sliding block 73; the reset spring 77 is used for driving the sliding block 73 to move along the guide rod 72 to the position abutting against the fixing block 76; through the design of the fixing block 76 and the reset spring 77, the position of the rotating arm 74 when the rotating arm 74 stops rotating is fixed, so that the lower die plate 22 is accurately moved to the first position or the second position, the mold moving mechanism 7 is stably operated, and the working efficiency is improved.
[0042] The secondary foaming forming machine with cold and hot pipes provided in the application can complete the cold and hot forming of the mold at the same station through the pipeline structure design of cold and hot separation, input backflow separation and multi-valve combination control cold pipeline or hot pipeline communication, has flexible control, improves the production efficiency of the cold and hot forming of the mold, prolongs the service life of the pipeline and solves the problem that the pipeline is easily damaged due to cold and hot alternating use.
[0043] The working process of the secondary foaming forming machine with cold and hot pipes is as follows:
[0044] (1) The upper mold 31 and the lower mold 32 are respectively installed on the upper die plate 21 and the lower die plate 22, the unformed left shoe material and the right shoe material are put into the lower mold 32, the mold moving mechanism 7 drives the lower die plate 22 to drive the lower mold 32 to move along the guide rails until the lower die plate 22 is at the first position directly below the upper die plate 21, at this time, the lower mold 32 is directly below the upper mold 31, the upper mold 31 is driven to move downward by the mold locking oil cylinder and is combined with the lower mold 32, two forming spaces are formed between one upper mold 31 and one lower mold 32 and correspond to the left shoe material and the right shoe material respectively;
[0045] (2) When heating, open the ball valve 115, the heat input valve 42 of the heat input hose 112 communicating with the input channel 23 of the upper and lower mold plates 21 and 22, and the backflow valve 52 of the heat backflow hose 113 communicating with the backflow channel 24 of the upper and lower mold plates 21 and 22, and steam is input into the heat input hose 112 of the heating flow channel, the input channel 23 and the circulation channel 33 to heat the upper and lower molds, and then the steam is backflowed to the steam backflow main pipe 114 through the backflow channel 24 of the heating flow channel and the heat backflow hose 113, and after being heated to the required temperature, the ball valve 115, the heat input valve 42 and the backflow valve 52 are closed.
[0046] (3) When cooling, first open the two cold shunt valves 129 at the cooling liquid input main pipe 121 and the cooling liquid backflow main pipe 126 and the backflow valve 52 of the cold backflow hose 124 communicating with the backflow channel 24 of the upper and lower mold plates 21 and 22, and cooling liquid such as water is input into the cold input hose 123 of the cooling liquid flow channel, the input channel 23 and the circulation channel 33, and the cooling liquid is backflowed to the cooling liquid backflow main pipe 126 through the backflow channel 24 of the cooling liquid flow channel and the cold backflow hose 124.
[0047] (4) When cooling is completed, the two cold shunt valves 129 at the cooling liquid input main pipe 121 and the cooling liquid backflow main pipe 126 are closed, the two cold shunt valves 129 at the air input main pipe 127 and the air backflow main pipe 128 are opened, air is input into the cold input hose 123 of the air flow channel, the input channel 23, the circulation channel 33 and the backflow channel 24 to blow away the residual cooling liquid in the input channel 23 and the circulation channel 33, and backflow from the cold backflow hose 124 to the air backflow main pipe 128 to keep the inside of the upper mold 31, the lower mold 32, the upper mold plate 21 and the lower mold plate 22 dry, and when drying is completed, the two cold shunt valves 129 at the air input main pipe 127 and the air backflow main pipe 128 and the backflow valve 52 of the cold backflow hose 124 communicating with the backflow channel 24 of the upper and lower mold plates 21 and 22 are closed.
[0048] (5) The upper mold 31 is driven to move upward by the locking oil cylinder to open the mold, the upper mold 31 is separated from the lower mold 32, the lower mold plate 22 is driven by the mold moving mechanism 7 to move the lower mold 32 along the guide rail until the lower mold plate 22 and the lower mold 32 are moved to the support frame 71 and the lower mold plate 22 is in the second position, the left and right shoe materials already formed in the lower mold 32 are taken out, and new left and right shoe materials not yet formed are put in.
[0049] Example Two
[0050] Reference Figure 7The embodiment two of the present application is different from the embodiment one in that: a cooling liquid input valve 91 is arranged at the connection between the cooling liquid input main pipe 121 and the cooling input hose 123, the cooling liquid input valve 91 is an angle seat valve, an air input valve 92 is arranged at the connection between the air input main pipe 127 and the cooling input hose 123, the air input valve 92 is a pneumatic electromagnetic valve; a hot input valve 42 is arranged between the ball valve 115 and the hot input hose 112; a one-way valve 6 is arranged at the connection between the input port of the input distribution block 41 and the hot input hose 112 and at the connection between the input port of the input distribution block 41 and the cooling input hose 123. The cooling liquid input main pipe 121 and the air input main pipe 127 are not provided with a cooling input distribution pipe, the medium input into the cooling input hose 123 is controlled by the cooling liquid input valve 91 and the air input valve 92 respectively, and the cooling liquid or air is input; the connection between the input port of the input distribution block 41 and the hot input hose 112 is not provided with the hot input valve 42.
[0051] In the working process of the cold-hot forming die pipe structure of the embodiment two of the present application, when heating, the hot input valve 42 between the steam input main pipe 111 and the hot input hose 112 is opened, and the steam is input into the hot input hose 112; when cooling, the cooling liquid input valve 91 is opened first, and the cooling liquid is input into the cooling input hose 123; when the cooling is finished, the cooling liquid input valve 91 is closed and the air input valve 92 is opened, and the air is input into the cooling input hose 123 to blow away the residual cooling liquid in the pipes.
[0052] The above embodiments are only used to further illustrate the technical scheme of the present application, but the present application is not limited to the embodiments, and any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments all fall within the protection scope of the technical scheme of the present application.
Claims
1. A secondary foaming molding machine having a cold and hot pipeline, characterized by: The utility model relates to a kind of moulding machine, including rack, template, several moulds, heating cooling mechanism and mould moving mechanism, the mould is arranged and installed on template, the template is installed on mould moving mechanism;The mould moving mechanism is installed on the side of rack, and the mould moving mechanism is used to drive template to drive mould to move between rack and the side of rack;The heating cooling mechanism includes hot input hose, hot return hose, cold input hose and cold return hose, at least one circulation channel is provided in each of the mould, the hot input hose, circulation channel and hot return hose are sequentially communicated, the hot input hose is used to steam into circulation channel, and the hot return hose is used to discharge steam passing through circulation channel;The cold input hose, circulation channel and cold return hose are sequentially communicated, the cold input hose is used to cooling liquid or air into circulation channel, and the cold return hose is used to discharge cooling liquid or air passing through circulation channel.
2. A secondary foaming molding machine having a cold and hot pipe according to claim 1, characterized in that: The template includes upper template and lower template, each of the mould includes upper mould and lower mould, the upper mould and lower mould are each provided with circulation channel, the upper mould and lower mould are installed on upper template and lower template respectively, the upper mould and lower mould form two forming spaces between the upper mould and lower mould in spliced state, and each of the forming space corresponds a circulation channel in the upper mould and a circulation channel in the lower mould respectively.
3. A secondary foaming molding machine having a cold and hot pipe according to claim 2, characterized in that: The upper template and lower template are each provided with at least one input channel and at least one return channel, one end of the input channel is communicated with hot input hose or cold input hose, one end of the return channel is communicated with hot return hose or cold return hose, the other end of the input channel of the upper template, the circulation channel of the upper mould and the other end of the return channel of the upper template are sequentially communicated, the other end of the input channel of the lower template, the circulation channel of the lower mould and the other end of the return channel of the lower template are sequentially communicated.
4. The secondary foaming molding machine having a cold and hot pipe according to claim 3, characterized in that: The heating and cooling mechanism further comprises a steam input main pipe, a steam return main pipe, a cooling liquid input main pipe, a cooling liquid return main pipe, an air input main pipe, an air return main pipe, a cold return sub-pipe, an input sub-block and a return sub-block, the steam input main pipe, the cooling liquid input main pipe and the air input main pipe are installed on the upper part of the rack, and the steam return main pipe, the cooling liquid return main pipe and the air return main pipe are installed on the lower part of the rack; the steam input main pipe is communicated with the hot input hose, and a ball valve is arranged between the steam input main pipe and the hot input hose; the input ports of the input sub-block are communicated with the hot input hose and the cold input hose respectively, and the output port of the input sub-block is communicated with at least one input channel; the input port of the return sub-block is communicated with at least one return channel, and the output port of the return sub-block is communicated with the hot return hose and the cold return hose respectively, and a return valve is arranged at the connection between the output port of the return sub-block and the hot return hose and the connection between the output port of the return sub-block and the cold return hose; the steam return main pipe is communicated with the hot return hose; the cooling liquid input main pipe and the air input main pipe are respectively communicated with the cold input hose; the cooling liquid return main pipe and the air return main pipe are respectively communicated with the cold return sub-pipe, the cold return sub-pipe is communicated with the cold return hose, and a cold sub-valve is arranged at the connection between the cooling liquid return main pipe and the cold return sub-pipe and the connection between the air return main pipe and the cold return sub-pipe.
5. A secondary foaming machine having a cold and hot pipe according to claim 4, characterized in that: The heating and cooling mechanism further comprises a cold input sub-pipe, the cooling liquid input main pipe and the air input main pipe are respectively communicated with the cold input sub-pipe, and the cold input sub-pipe is communicated with the cold input hose; a cold sub-valve is arranged at the connection between the cooling liquid input main pipe and the cold input sub-pipe and the connection between the air input main pipe and the cold input sub-pipe; a hot input valve is arranged at the connection between the input port of the input sub-block and the hot input hose.
6. A secondary foaming machine having a cold and hot pipe according to claim 4, characterized in that: A cooling liquid input valve is arranged at the connection between the cooling liquid input main pipe and the cold input hose, an air input valve is arranged at the connection between the air input main pipe and the cold input hose, a hot input valve is arranged between the ball valve and the hot input hose, a one-way valve is arranged at the connection between the input port of the input sub-block and the hot input hose and the connection between the input port of the input sub-block and the cold input hose.
7. The secondary foaming machine having a cold and hot pipe according to claim 3, characterized in that: The input channel comprises a first input channel and a second input channel, the first input channel and the second input channel are distributed at corresponding positions on the upper die plate or the lower die plate of each forming space, one end of the first input channel is communicated with the hot input hose or the cold input hose, and the other end is communicated with the second input channel; the second input channel is provided with an input transition port facing the upper die or the lower die, the input transition port extends to one side surface of the upper die plate or the lower die plate, the input transition port of the upper die plate is communicated with one end of the circulation channel of the upper die, and the input transition port of the lower die plate is communicated with one end of the circulation channel of the lower die.
8. The secondary foaming machine having a cold and hot pipe according to claim 3, characterized in that: Each of the upper molds corresponds to a reflow channel in the upper mold plate, each of the lower molds corresponds to a reflow channel in the lower mold plate, each of the reflow channels is provided with two reflow transition ports towards the upper mold or the lower mold, the reflow transition ports extend to one side of the upper mold plate or the lower mold plate, the reflow transition ports of the upper mold plate are communicated with the other end of the circulation channels of the upper molds, and the reflow transition ports of the lower mold plate are communicated with the other end of the circulation channels of the lower molds.
9. The secondary foaming machine having a cold and hot pipe according to claim 3, characterized in that: The machine frame comprises an upper machine plate and a lower machine plate, one side of the lower machine plate is provided with a mold moving mechanism, and the lower mold plate is installed on the mold moving mechanism; the clamp oil cylinder is installed on the upper machine plate, and the lower end of the clamp oil cylinder is provided with the upper mold plate, and the clamp oil cylinder is used for driving the upper mold plate to move up and down.
10. The secondary foaming molding machine having a cold and hot pipe according to claim 9, characterized by: The mold moving mechanism comprises a supporting frame, a guide rod, a sliding block, a rotating arm, a rotating motor, a fixed block and a reset spring, the supporting frame is installed on one side of the lower machine plate, the lower machine plate and the supporting frame are provided with guide rails, and the lower mold plate is slidably arranged on the guide rails; the guide rod is installed on the supporting frame and is vertically arranged with the guide rails; the fixed block is installed on the guide rod, the sliding block is slidably installed on the guide rod, and the rotating motor is installed on the sliding block; one end of the rotating arm is connected with the rotating motor, and the other end of the rotating arm is connected with the lower mold plate; the rotating motor drives the rotating arm to rotate to drive the lower mold plate to move between the first position and the second position; when the lower mold plate is in the first position, the sliding block abuts against the fixed block, the lower mold plate moves to the machine frame and is above the lower machine plate and directly below the upper mold plate; when the lower mold plate is in the second position, the sliding block abuts against the fixed block, and the lower mold plate moves above the supporting frame; one end of the reset spring is installed on the supporting frame, and the other end of the reset spring is installed on the sliding block, and the reset spring is used for driving the sliding block to move along the guide rod to the position abutting against the fixed block.
Citation Information
Patent Citations
Automatic shoe material secondary foam molding machine
CN104309047B
Hot and cold dual-station rotary rapid thermal cycle injection mold and molding method
CN104859105B