A laundry washing machine inner drum forming machine integrating edge folding, round holding and seam locking
By integrating folding, rounding, and sewing into one washing machine inner tub forming machine, the problems of low production efficiency and low precision in existing technologies have been solved, achieving fully automated production and highly consistent forming.
Patent Information
- Application Number
- CN202511516929.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-10-23
AI Technical Summary
The existing washing machine inner tub forming process requires workers to repeatedly pick up and put down materials into various independent special machines, resulting in low production efficiency, low precision and poor consistency.
Design a washing machine inner tub forming machine that integrates folding, rounding, and sewing. It adopts a combination of conveyor rollers, hydraulic system, pneumatic system and mold to achieve fully automated production. The folding, rounding and sewing process of the inner tub is completed by components such as roller conveyor, folding mold frame and rounding and sewing machine.
It has achieved fully automated production of inner tubs, improved molding stability and dimensional consistency, can adapt to inner tubs of different diameters, reduced manual operation, and improved production efficiency.
Smart Images

Figure CN120984780B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of household appliance production and manufacturing, and particularly relates to a washing machine inner drum forming machine integrating edge folding, round holding and sewing. BACKGROUND
[0002] At present, the forming of the washing machine inner drum is in the mode of single machine forming. From the production process, the edge folding, round holding and sewing process of the washing machine forming are all completed by independent professional equipment. Workers put raw materials and semi-finished products into these independent special machines in sequence.
[0003] The independent special machine production mode of the washing machine inner drum requires workers to repeatedly take and place materials or semi-finished products into each independent special machine, and also needs to realize the carrying and transmission between each special machine. These works waste a lot of manpower and time, and the production efficiency is not high. At the same time, due to manual feeding and placing, the positions of the workers are not the same, and the tension and construction intensity are inconsistent, which causes low precision and consistency of the sewing and forming of the inner drum. SUMMARY
[0004] The present application aims at solving the problems in the prior art that workers need to repeatedly take and place materials or semi-finished products into each independent special machine, and also need to realize the carrying and transmission between each special machine. These works waste a lot of manpower and time, and the production efficiency is not high. At the same time, due to manual feeding and placing, the positions of the workers are not the same, and the tension and construction intensity are inconsistent, which causes low precision and consistency of the sewing and forming of the inner drum, and proposes a washing machine inner drum forming machine integrating edge folding, round holding and sewing.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0006] The washing machine inner drum forming machine integrating edge folding, round holding and sewing comprises a feeding roller right side provided with an edge folding machine, an edge folding machine upper side provided with a round holding and sewing machine, an edge folding machine front side provided with a discharging roller, and a round holding and sewing machine rear side provided with a hydraulic station. The hydraulic station is connected with an external electric control system. The feeding roller comprises a rack one. A plurality of roller bodies are arranged in the rack one. A driving motor body is arranged on the rack one front side corresponding to the roller bodies.
[0007] Preferably, the edge folding machine comprises a rack two. A roller line conveyor is arranged on the rack two middle part. A conveyor driving motor is arranged on the rack two middle part corresponding to the roller line conveyor. A roller jacking cylinder is arranged on the rack two upper end corresponding to the roller on the roller line conveyor.
[0008] Preferably, a right edge folding die frame body is arranged on the right side of the roller line conveyor. A right side positioning cylinder is arranged on the right edge folding die frame body front side. A right edge folding oil cylinder is arranged on the right edge folding die frame body upper end.
[0009] Preferably, the left side of the drum line conveyor is provided with a left flanging die body, the upper end of the left flanging die body is provided with a left flanging oil cylinder, and the front side of the left flanging die body is provided with a left positioning cylinder.
[0010] Preferably, the left flanging die body is provided with a left flattening cylinder, the right flanging die body is provided with a right flattening cylinder, and the right side of the right flanging die body is provided with a front positioning cylinder.
[0011] Preferably, the left side of the second rack is provided with a left flanging die body, and the right side of the second rack is provided with a right flanging die body.
[0012] Preferably, the round holding and seaming machine comprises a third rack, the front side of the third rack is provided with a front and rear movement cylinder, the lower side of the front and rear movement cylinder is provided with a turnover cylinder, the lower side of the turnover cylinder is provided with a clamping cylinder, and the upper side of the clamping cylinder is provided with a discharging manipulator.
[0013] Preferably, the lower side of the clamping cylinder is provided with a round holding barrel, the inner upper side of the round holding barrel in the third rack is provided with a tensioning cylinder, the upper side of the tensioning cylinder is provided with a seaming die, and the upper side of the seaming die is provided with a seaming oil cylinder.
[0014] Preferably, the left side of the third rack is provided with a left round holding cylinder, the right side of the third rack is provided with a right round holding cylinder, the lower side of the round holding barrel is provided with a lower round holding cylinder body, the inner barrel stop seat is arranged between the lower round holding cylinder bodies, the upper side of the lower side of the third rack is provided with a lower round holding cylinder up and down movement motor corresponding to the lower round holding cylinder bodies, the left and right sides below the lower round holding cylinder bodies are respectively provided with a lower round holding cylinder two one and a lower round holding cylinder two two, and the lower sides of the lower round holding cylinder two one and the lower round holding cylinder two two are respectively provided with a lower round holding cylinder one one and a lower round holding cylinder one two.
[0015] Preferably, the round holding and seaming machine further comprises a material taking mechanism, the material taking mechanism comprises material taking clamps one and two arranged at the left and right sides of the round holding barrel respectively, the lower sides of the material taking clamps one and two are respectively provided with material taking manipulators one and two, the upper sides of the material taking manipulators one and two are respectively provided with material taking manipulator bodies, and the rear side of the third rack is provided with material taking manipulator up and down movement motors corresponding to the material taking manipulator bodies.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1. In the present application, full automatic operation is adopted, the stability of forming is good, the size consistency is high, and the flanging, round holding and seaming three processes are integrally formed, and full automatic production is realized.
[0018] 2、The present application, when the diameter of the inner barrel of the washing machine is different, the lower round cylinder body pushes the inner cylinder stop seat to stay in different required positions, and the position of the buckle seam is fixed, so that the circumference of the inner barrel is different, and the diameter is also different, and different diameters of the inner barrel can be adapted.
[0019] 3、The present application mainly aims at the current washing machine inner barrel folding, rounding and sewing which are completed by independent special machines, and the problem of manual feeding and discharging, a set of integrated molding equipment is designed by combining conveying roller, hydraulic system, pneumatic system, mold and linear guide rail, so that the washing machine inner barrel folding, rounding and sewing work can be completed at the same time without manual feeding and discharging, and various models and specifications of inner barrels can be produced, automatic and rapid switching is realized, and intelligent production is realized. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole three-dimensional structure schematic diagram of the present application;
[0021] Figure 2 It is a whole top view three-dimensional structure schematic diagram of the present application;
[0022] Figure 3 It is a whole right side structure schematic diagram of the present application;
[0023] Figure 4 It is a whole front side structure schematic diagram of the present application;
[0024] Figure 5 It is a three-dimensional structure schematic diagram of the feeding roller in the present application;
[0025] Figure 6 It is a three-dimensional structure schematic diagram of the folding machine and the rounding and sewing machine in the present application;
[0026] Figure 7 It is a front side structure schematic diagram of the folding machine and the rounding and sewing machine in the present application;
[0027] Figure 8 It is a right side structure schematic diagram of the folding machine and the rounding and sewing machine in the present application;
[0028] Figure 9 It is a left side structure schematic diagram of the front and rear movement cylinder, the overturning cylinder and the clamping cylinder in the present application;
[0029] Figure 10 It is a three-dimensional structure schematic diagram of the folding machine in the present application;
[0030] Figure 11 It is a rear side structure schematic diagram of the folding machine in the present application;
[0031] Figure 12 It is a top view structure schematic diagram of the folding machine in the present application;
[0032] In the figure: 1, feeding roller; 2, flanging machine; 3, round holding and sewing machine; 4, discharging roller; 5, hydraulic station;
[0033] 101, frame one; 102, roller body; 103, driving motor body;
[0034] 201, frame two; 203, right flanging die body; 204, right side positioning cylinder; 205, right flanging cylinder; 206, left flanging die body; 207, left flanging cylinder; 208, left side positioning cylinder; 209, roller jacking cylinder; 2010, left flattening cylinder; 2011, right flattening cylinder; 2012, front positioning cylinder; 2013, roller line conveyor; 2014, conveyor driving motor; 2015, left flanging die translation servo motor; 2016, right flanging die translation servo motor;
[0035] 301, frame three; 6, front and back movement cylinder; 7, overturning cylinder; 8, clamping cylinder; 9, inner cylinder stop seat;
[0036] 302, material taking mechanism; 3021, material taking clamp one; 3022, material taking clamp two; 3023, material taking manipulator one; 3024, material taking manipulator two;
[0037] 3031, left round holding cylinder; 3032, right round holding cylinder;
[0038] 304, discharging manipulator; 305, material taking manipulator body; 3051, material taking manipulator up and down movement motor; 307, round holding barrel; 308, sewing cylinder; 309, sewing die; 3012, tensioning cylinder;
[0039] 306, lower round holding cylinder body; 3061, lower round holding cylinder up and down movement motor; 3017, lower round holding cylinder two one; 3018, lower round holding cylinder two two; 3019, lower round holding cylinder one one; 3020, lower round holding cylinder one two. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0041] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0042] Referring to Figures 1-12 The application discloses an integrated folding, rounding and seaming washing machine inner drum forming machine, which comprises a feeding roller 1, a folding machine 2 arranged at the right side of the feeding roller 1, a rounding and seaming machine 3 arranged at the upper side of the folding machine 2, a discharging roller 4 arranged at the front side of the folding machine 2, a hydraulic station 5 arranged at the rear side of the rounding and seaming machine 3, and a feeding roller 1 comprising a rack one 101, a plurality of roller bodies 102 arranged in the rack one 101, and a driving motor body 103 arranged at the front side of the rack one 101 corresponding to the roller bodies 102.
[0043] When working, the feeding roller 1 is composed of the rack one 101, the roller bodies 102 and the driving motor body 103, the driving motor body 103 drives a chain, the chain drives the roller bodies 102 to realize forward and reverse rotation, and a sheet-shaped plate material placed on the roller bodies 102 can advance or retreat, thereby achieving the purpose of feeding the plate material to the folding machine 2.
[0044] As an embodiment of the application, the folding machine 2 comprises a rack two 201, a roller line conveyor 2013 arranged at the middle part of the rack two 201, a conveyor driving motor 2014 arranged at the middle part of the rack two 201 corresponding to the roller line conveyor 2013, a roller jacking cylinder 209 arranged at the upper end of the rack two 201 corresponding to the roller of the roller line conveyor 2013, a right folding die frame body 203 arranged at the right side of the roller line conveyor 2013, a right side positioning cylinder 204 arranged at the front side of the right folding die frame body 203, a right folding oil cylinder 205 arranged at the upper end of the right folding die frame body 203, a left folding die frame body 206 arranged at the left side of the roller line conveyor 2013, a left folding oil cylinder 207 arranged at the upper end of the left folding die frame body 206, a left side positioning cylinder 208 arranged at the front side of the left folding die frame body 206, a left flattening cylinder 2010 arranged on the left folding die frame body 206, a right flattening cylinder 2011 arranged on the right folding die frame body 203, a front positioning cylinder 2012 arranged at the right side of the right folding die frame body 203, a left folding die frame translation servo motor 2015 arranged at the left side of the rack two 201 corresponding to the left folding die frame body 206, and a right folding die frame translation servo motor 2016 arranged at the right side of the rack two 201 corresponding to the right folding die frame body 203.
[0045] When working, the flanging machine 2 is composed of the frame two 201, the roller line conveyor 2013, the left flanging die frame body 206 and the right flanging die frame body 203, the front positioning cylinder 2012, the left side positioning cylinder 208 and the right side positioning cylinder 204, the left flattening cylinder 2010 and the right flattening cylinder 2011. The roller line conveyor 2013 is composed of the conveyor driving motor 2014, the chain wheel chain and the conveying roller line, is responsible for receiving the incoming sheet material, and the left flattening cylinder 2010 and the right flattening cylinder 2011 are responsible for flattening the sheet material, facilitating positioning. The front positioning cylinder 2012, the left side positioning cylinder 208 and the right side positioning cylinder 204 fix the sheet material at a suitable position, guarantee the flanging forming size, and the left flanging die frame body 206 and the right flanging die frame body 203 have flanging dies and flanging oil cylinders. The flanging oil cylinder drives the flanging die to form the flanging of one end of the sheet material. The sheet material is inserted into the roller line conveyor 2013 of the flanging machine 2 from the middle of the left flanging die frame body 206 by the feeding roller 1, the roller line conveyor 2013 continues to convey the sheet material, and one end is sent into the right flanging die frame body 203. The roller jacking cylinder 209 is lowered, the left flattening cylinder 2010 and the right flattening cylinder 2011 are lowered, and the sheet material is pressed. The front positioning cylinder 2012 pushes the sheet material backward, the left side positioning cylinder 208 and the right side positioning cylinder 204 push the sheet material to the side edge, and the sheet material is completely positioned. The left flanging oil cylinder 207 and the right flanging oil cylinder 205 simultaneously drive the bending die to form the flanging of both ends of the sheet material.
[0046] As an embodiment of the present application, the round holding and sewing machine 3 comprises a frame three 301, a front and rear movement cylinder 6 is arranged on the front side of the frame three 301, a turnover cylinder 7 is arranged on the lower side of the front and rear movement cylinder 6, a clamping cylinder 8 is arranged on the lower side of the turnover cylinder 7, a blanking manipulator 304 is arranged on the upper side of the clamping cylinder 8, a round holding barrel 307 is arranged on the lower side of the clamping cylinder 8, a tension cylinder 3012 is arranged in the frame three 301 corresponding to the upper side of the round holding barrel 307, a sewing die 309 is arranged on the upper side of the tension cylinder 3012, a sewing oil cylinder 308 is arranged on the upper side of the sewing die 309, a left round holding cylinder 3031 is arranged on the front left side of the frame three 301, a right round holding cylinder 3032 is arranged on the front right side of the frame three 301, a lower round holding cylinder body 306 is arranged on the lower side of the round holding barrel 307, an inner cylinder stop seat 9 is arranged between the lower round holding cylinder bodies 306, a lower round holding cylinder up and down movement motor 3061 is arranged on the lower side of the frame three 301 corresponding to the lower round holding cylinder bodies 306, a lower round holding cylinder two one 3017 and a lower round holding cylinder two two 3018 are arranged on the left and right sides below the lower round holding cylinder bodies 306, a lower round holding cylinder one one 3019 and a lower round holding cylinder one two 3020 are arranged on the lower sides of the lower round holding cylinder two one 3017 and the lower round holding cylinder two two 3018, the round holding and sewing machine 3 further comprises a material taking mechanism 302, the material taking mechanism 302 comprises material taking clamps one 3021 and material taking clamps two 3022 arranged on the left and right sides of the round holding barrel 307 respectively, material taking manipulators one 3023 and material taking manipulators two 3024 are arranged on the lower sides of the material taking clamps one 3021 and the material taking clamps two 3022 respectively, material taking manipulator bodies 305 are arranged on the material taking manipulators one 3023 and the material taking manipulators two 3024 respectively, material taking manipulator up and down movement motors 3051 are arranged on the rear side of the frame three 301 corresponding to the material taking manipulator bodies 305;
[0047] When working, the round holding and seaming machine 3 is composed of a frame 301, a material taking manipulator body 305, a round holding barrel 307, a tensioning cylinder 3012, a lower round holding cylinder body 306, a left round holding cylinder 3031, a right round holding cylinder 3032, a seaming die 309, a seaming cylinder 308, and a material taking manipulator 304; the material taking manipulator body 305 is composed of left and right material taking manipulators 3023 and 3024, and a material taking manipulator up and down movement motor 3051; the material taking manipulator up and down movement motor 3051 drives the material taking manipulator body 305 to move up and down, the cylinders on the material taking manipulators 3023 and 3024 drive the material taking grippers 3021 and 3022 to move forward and backward, and the material taking grippers 3021 and 3022 realize clamping action under the drive of the cylinders; thus, the whole manipulator can clamp the plate material in the flanging machine 2, take it back into the round holding and seaming machine 3, and then lift it to the round holding barrel 307 through the material taking manipulator up and down movement motor 3051; the lower round holding cylinder body 306 is composed of a lower round holding cylinder up and down movement motor 3061 and a lower round holding cylinder set (lower round holding cylinder 3019, lower round holding cylinder 3020, lower round holding cylinder 3017, and lower round holding cylinder 3018); the lower round holding cylinder set is driven by the lower round holding cylinder up and down movement motor 3061 to move up and down, and when the flanging plate material is clamped to the round holding barrel 307, the lower round holding cylinder up and down movement motor 3061 drives the lower round holding cylinder set to rise to the round holding barrel 307, and the lower round holding cylinders 3019, 3020, 3017, and 3018 are sequentially extended to tightly hold the plate material to the round holding barrel 307 through the inner cylinder stop seat 9; the left and right round holding devices are composed of the left and right round holding cylinders 3031 and 3032 and a tight wheel; the left and right round holding cylinders 3031 and 3032 drive the tight wheel to move left and right; after the lower part of the plate material is tightly held to the lower part of the round holding barrel 307 by the lower round holding cylinder body 306, the left round holding cylinder 3031 drives the tight wheel to move right, and the right round holding cylinder 3032 drives the tight wheel to move left, so that the plate material is also tightly held to the upper part of the round holding barrel 307; the tensioning cylinder 3012 is installed in the round holding barrel 307, and when the plate material is tightly held to the round holding barrel 307, the lower round holding cylinder body 306 is lowered, and the tensioning cylinder 3012 is extended to make the round held plate material be tensioned downward, and the two end flanges of the plate material can be clamped to each other; at this time, the overlapping part of the two end flanges is located in the seaming die 309, and the seaming cylinder 308 drives the seaming die 309 to press the overlapping part into a tooth shape; thus, the two ends of the plate material are tightly clamped together; the material taking manipulator 304 is composed of a forward and backward movement cylinder 6, a turnover cylinder 7, and a clamping cylinder 8; the clamping cylinder 8 first clamps the cylinder, the forward and backward movement cylinder 6 sends the cylinder out of the round holding and seaming machine 3 to the upper part of the material taking roller 4, and the turnover cylinder 7 turns the cylinder by 90 degrees.
[0048] Working principle:
[0049] When the present application is used, the inner barrel raw material enters the feeding roller 1 in the form of a flat plate, and is conveyed to the edge folding machine 2 through the roller. The edge folding machine 2 positions the plate and folds the two ends of the plate, one end by thirty degrees and the other end by negative thirty degrees. Then the material taking manipulator body 305 of the round holding and seaming machine takes out the folded plate and sends it to the round holding barrel 307 in the round holding and seaming machine 3. The lower round holding cylinder body 306 pushes the inner cylinder stop seat 9 to ascend and make the plate close to the round holding barrel 307, and the left round holding cylinder 3031 and the right round holding cylinder 3032 round the plate. The tensioning cylinder 3012 cooperates with the tensioning servo motor to tighten the thirty-degree and negative thirty-degree folded edges of the two ends of the plate. Then the seaming die 309 bites and seams the two ends of the folded edges to form a tooth-shaped tight seam. Finally, the discharging manipulator 304 puts the seamed cylinder at the discharging roller 4. When the diameter of the inner barrel of the washing machine is different, the lower round holding cylinder body 306 pushes the inner cylinder stop seat 9 to stop at different required positions, while the seaming position is fixed. In this way, the circumference of the inner barrel is different, and the diameter is also different.
[0050] The feeding roller 1 is composed of a frame 101, a roller body 102 and a drive motor body 103. The drive motor body 103 drives the chain, and the chain drives the roller body 102 to realize forward and reverse rotation. The sheet-shaped plate is placed on the roller body 102 and can advance or retreat to realize the purpose of sending the plate to the edge folding machine 2.
[0051] The edge folding machine 2 is composed of a frame 201, a roller line conveyor 2013, a left edge folding die body 206 and a right edge folding die body 203, a front positioning cylinder 2012, a left side positioning cylinder 208 and a right side positioning cylinder 204, and a left flattening cylinder 2010 and a right flattening cylinder 2011.
[0052] The roller line conveyor 2013 is composed of a conveyor drive motor 2014, a chain wheel and chain, and a conveying roller line, and is responsible for receiving and sending the sheet material.
[0053] The left flattening cylinder 2010 and the right flattening cylinder 2011 are responsible for flattening the plate to facilitate positioning.
[0054] The front positioning cylinder 2012, the left side positioning cylinder 208 and the right side positioning cylinder 204 fix the sheet material at the appropriate position to ensure the folding size.
[0055] The left edge folding die body 206 and the right edge folding die body 203 have edge folding dies and edge folding oil cylinders. The edge folding oil cylinders drive the edge folding dies to fold and form one end of the sheet material.
[0056] The sheet material is fed from the left flanging die body 206 by the feeding roller 1 into the roller line conveyor 2013 of the flanging machine 2, which continues to convey the sheet material and feeds one end into the right flanging die body 203. The roller lifting cylinder 209 is lowered, and the left flattening cylinder 2010 and the right flattening cylinder 2011 are lowered to press the sheet material. The front positioning cylinder 2012 pushes the sheet material backward, and the left and right positioning cylinders 208 and 204 push the sheet material to the side, so that the sheet material is completely positioned. The left and right flanging cylinders 207 and 205 simultaneously drive the bending dies to form flanges at both ends of the sheet material.
[0057] The round holding and seaming machine 3 is composed of a machine frame 301, a material taking manipulator body 305, a round holding barrel 307, a tensioning cylinder 3012, a lower round holding cylinder body 306, left and right round holding cylinders 3031 and 3032, a seaming die 309, a seaming cylinder 308, and a material taking manipulator 304.
[0058] The material taking manipulator body 305 is composed of left and right material taking manipulators 3023 and 3024 and a material taking manipulator up-down movement motor 3051. The material taking manipulator up-down movement motor 3051 drives the material taking manipulator body 305 to move up and down, the cylinders on the material taking manipulators 3023 and 3024 drive the material taking grippers 3021 and 3022 to move forward and backward, and the material taking grippers 3021 and 3022 are clamped under the drive of the cylinders. Thus, the whole manipulator can clamp the sheet material in the flanging machine 2, retreat into the round holding and seaming machine 3, and then be lifted to the round holding barrel 307 by the material taking manipulator up-down movement motor 3051.
[0059] The lower round holding cylinder body 306 is composed of a lower round holding cylinder up-down movement motor 3061 and a lower round holding cylinder group (lower round holding cylinders 3019, 3020, 3017, and 3018). The lower round holding cylinder group is driven by the lower round holding cylinder up-down movement motor 3061 to move up and down. After the flanged sheet material is tightly held by the round holding barrel 307, the lower round holding cylinder up-down movement motor 3061 drives the lower round holding cylinder group to rise to the round holding barrel 307, and the lower round holding cylinders 3019, 3020, 3017, and 3018 are sequentially extended to tightly hold the sheet material against the round holding barrel 307 by the inner barrel stop seat 9.
[0060] The left and right round holding device is composed of a left round holding cylinder 3031, a right round holding cylinder 3032 and a close contact wheel. The left round holding cylinder 3031 and the right round holding cylinder 3032 drive the close contact wheel to move left and right. After the lower part of the sheet is closely held by the lower round holding cylinder body 306 and the lower part of the round holding barrel 307, the left round holding cylinder 3031 drives the close contact wheel to move right, and the right round holding cylinder 3032 drives the close contact wheel to move left, so that the sheet is also closely held on the upper part of the round holding barrel 307.
[0061] The tensioning cylinder 3012 is installed in the round holding barrel 307. After the sheet is closely held on the round holding barrel 307, the lower round holding cylinder body 306 is lowered, and the tensioning cylinder 3012 is extended, so that the sheet after being held is tensioned downward, and the two end flanges of the sheet can be buckled to each other.
[0062] At this time, the overlapping part of the two end flanges is just located in the seaming die 309, and the seaming cylinder 308 drives the seaming die 309 to press the overlapping part of the flanges into a tooth shape. Thus, the two ends of the sheet are tightly buckled together.
[0063] The unloading manipulator 304 is composed of a front and rear movement cylinder 6, a turnover cylinder 7 and a clamping cylinder 8. The clamping cylinder 8 first clamps the cylinder, the front and rear movement cylinder 6 sends the cylinder out of the round holding and seaming machine 3 to the upper part of the unloading roller 4, and the turnover cylinder 7 turns the cylinder by 90 degrees.
[0064] The unloading roller 4 is composed of a frame and a non-powered roller. The unloading roller 4 is higher in front and lower in back, and the cylinder is placed on the roller line. Due to the action of gravity, the cylinder is conveyed to the end far from the equipment, which is convenient for unloading.
[0065] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. An integrated folding, rounding, and seaming integrated washing machine inner drum forming machine, comprising a feeding roller (1), a folding machine (2) is arranged on the right side of the feeding roller (1), a rounding and seaming machine (3) is arranged on the upper side of the folding machine (2), a discharging roller (4) is arranged on the front side of the folding machine (2), a hydraulic station (5) is arranged on the rear side of the rounding and seaming machine (3), the hydraulic station (5) is communicated with an external electric control system, the feeding roller (1) comprises a frame one (101), a plurality of roller bodies (102) are arranged in the frame one (101), a drive motor body (103) is arranged on the front side of the frame one (101) corresponding to the roller body (102), characterized in that, The round holding buckle seaming machine (3) comprises a rack three (301), a front and back movement cylinder (6) is arranged on the front side of the rack three (301), a turnover cylinder (7) is arranged on the lower side of the front and back movement cylinder (6), a clamping cylinder (8) is arranged on the lower side of the turnover cylinder (7), a discharging mechanical arm (304) is arranged on the upper side of the clamping cylinder (8); The clamping cylinder (8) is arranged on the lower side of the round holding barrel (307), a tension cylinder (3012) is arranged in the rack three (301) corresponding to the inner upper side of the round holding barrel (307), a buckle seaming die (309) is arranged on the upper side of the tension cylinder (3012), and a buckle seaming oil cylinder (308) is arranged on the upper side of the buckle seaming die (309); The left round holding cylinder (3031) is arranged on the front left side of the rack three (301), the right round holding cylinder (3032) is arranged on the front right side of the rack three (301), and the lower round holding cylinder body (306) is arranged on the lower side of the round holding barrel (307); when the diameters of the inner barrels of washing machines are different, the inner cylinder stop seat (9) is stopped at different required positions by the lower round holding cylinder body (306), the lower round holding cylinder body (306) is composed of a lower round holding cylinder up and down movement motor (3061) and a lower round holding cylinder group, the lower round holding cylinder group comprises a lower round holding cylinder one one (3019), a lower round holding cylinder one two (3020), a lower round holding cylinder two one (3017) and a lower round holding cylinder two two (3018); The lower round holding cylinder group is driven to realize up and down movement by the lower round holding cylinder up and down movement motor (3061); after the flange sheet material is buckled and held by the round holding barrel (307), the lower round holding cylinder group is driven by the lower round holding cylinder up and down movement motor (3061) to ascend to the round holding barrel (307), the lower round holding cylinder one one (3019), the lower round holding cylinder one two (3020), the lower round holding cylinder two one (3017) and the lower round holding cylinder two two (3018) are sequentially extended, and the inner cylinder stop seat (9) is used to tightly attach the sheet material to the round holding barrel (307); The left and right round holding devices are composed of the left round holding cylinder (3031), the right round holding cylinder (3032) and a close contact wheel; The left round holding cylinder (3031) and the right round holding cylinder (3032) drive the close contact wheel to move left and right; After the lower part of the sheet material is tightly attached to the lower part of the round holding barrel (307) by the lower round holding cylinder body (306), the left round holding cylinder (3031) drives the close contact wheel to move right, and the right round holding cylinder (3032) drives the close contact wheel to move left, so that the sheet material is also tightly attached to the upper part of the round holding barrel (307); The tension cylinder (3012) is installed in the round holding barrel (307); after the sheet material is tightly attached to the round holding barrel (307), the lower round holding cylinder body (306) is lowered, the tension cylinder (3012) is extended, the sheet material after being held in a round shape is tightly stretched downward, and the two end flanges of the sheet material can be buckled to each other; At this time, the overlapping part of the two end flanges is located in the buckle seaming die (309), the buckle seaming die (309) is driven by the buckle seaming oil cylinder (308), the overlapping part of the flanges is pressed into a tooth shape, so that the two ends of the sheet material are tightly buckled together.
2. The integrated hemming, rounding, and seaming all-in-one washing machine inner drum forming machine according to claim 1, characterized in that, The flanging machine (2) comprises a rack two (201) provided, a roller line conveyor (2013) is arranged on the middle part of the rack two (201), a conveyor driving motor (2014) is arranged on the middle part of the rack two (201) corresponding to the roller line conveyor (2013), and a roller jacking cylinder (209) is arranged on the upper middle part of the rack two (201) corresponding to the roller on the roller line conveyor (2013).
3. The integrated hemming, rounding, and seaming all-in-one washing machine inner drum forming machine of claim 2, wherein, The left flanging die body (206) is provided with a left flattening cylinder (2010), the right flanging die body (203) is provided with a right flattening cylinder (2011), and the right side of the right flanging die body (203) is provided with a front positioning cylinder (2012).
4. The integrated hemming, rounding, and seaming all-in-one washing machine inner drum forming machine according to claim 2, characterized in that, The left side of the rack two (201) is provided with a left flanging die body translation servo motor (2015) corresponding to the left flanging die body (206), and the right side of the rack two (201) is provided with a right flanging die body translation servo motor (2016) corresponding to the right flanging die body (203).
5. The integrated hemming, rounding, and seaming all-in-one washing machine inner drum forming machine according to claim 1, characterized in that, The round holding and seaming machine (3) is further provided with a material taking mechanism (302), the material taking mechanism (302) comprises material taking clamps one (3021) and two (3022) arranged on the left and right sides of the round holding barrel (307) respectively, material taking manipulators one (3023) and two (3024) are arranged on the lower sides of the material taking clamps one (3021) and two (3022) respectively, the cylinders on the material taking manipulators one (3023) and two (3024) drive the material taking clamps one (3021) and two (3022) to move forward and backward, and the material taking clamps one (3021) and two (3022) realize clamping action under the driving of the cylinders.
Citation Information
Patent Citations
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