Panel furniture three-dimensional warehouse with mechanical arm for feeding and discharging

Abstract

The plate type furniture three-dimensional warehouse comprises two groups of goods shelves and the ground rail manipulators, and the two groups of goods shelves are respectively a left goods shelf and a right goods shelf; the ground rail manipulator comprises a ground rail and a manipulator capable of sliding on the ground rail, and the left shelf and the right shelf are arranged on the left side and the right side of the ground rail respectively. The left side goods shelf comprises a first upper-layer raw material stacking position layer and a lower-layer raw material stacking position layer, and each of the first upper-layer raw material stacking position layer and the lower-layer raw material stacking position layer comprises a plurality of left side raw material stacking positions; the right-side goods shelf comprises a second upper-layer raw material stacking position layer and a lower-layer stacking position layer, the second upper-layer raw material stacking position layer comprises a plurality of right-side raw material stacking positions, the lower-layer stacking position layer comprises a plurality of stacking positions, and each stacking position is provided with a power ground roller; the manipulator can stack the required plates on the power ground rollers of the corresponding stacking positions according to the production batch and the requirements of a processing material list; manual discharging is replaced, the production efficiency can be improved, and the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field technology of woodworking machinery especially refers to a plate type furniture stereoscopic warehouse of mechanical arm feeding and discharging. BACKGROUND

[0002] The object of woodworking machine tool processing is wood. Wood is the earliest raw material discovered and utilized by human beings, and is closely related to human living, moving and using. Human beings have accumulated rich wood processing experience in long-term practice. Woodworking machine tools have developed through long-term production practice, continuous discovery, continuous exploration and continuous creation. Wooden furniture refers to furniture made of wooden materials. According to its structure, it can be divided into two categories: frame type furniture and plate type furniture. The structure of typical frame type furniture is mortise and tenon structure, and the material is natural solid wood board and square material, such as mahogany furniture, Ming style furniture, Qing style furniture and solid wood dining table and chair. Typical plate type furniture refers to furniture made of artificial board as material and connected by connecting pieces and round tenon.

[0003] At present, the warehouse matched with the plate material cutting processing center for processing plate materials on the production line is generally manually taken by forklift, and plate material processing and warehouse taking cannot be automatically associated, which needs manual intervention and is time-consuming and laborious. Or there is a scheme of combining the vertical warehouse with the processing center by mechanical hand taking, but it needs manual real-time operation to put single plate into the processing area by mechanical hand grabbing, which is not efficient.

[0004] Therefore, it is necessary to research a new technology to solve the above problems. UTILITY MODEL CONTENT

[0005] Therefore, the utility model mainly aims at the defects of the prior art, and provides a plate type furniture stereoscopic warehouse of mechanical arm feeding and discharging, which replaces manual feeding, improves production efficiency and reduces labor cost.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A plate type furniture stereoscopic warehouse of mechanical arm feeding and discharging, comprising two groups of shelves and a ground rail mechanical hand, the two groups of shelves are respectively left side shelf and right side shelf;

[0008] The ground rail mechanical hand comprises a ground rail and a mechanical hand capable of sliding on the ground rail, and the left side shelf and the right side shelf are respectively arranged on the left side and the right side of the ground rail;

[0009] The left side shelf comprises a first upper layer of raw material stacking position layer and a lower layer of raw material stacking position layer arranged in a stacked manner, and the first upper layer of raw material stacking position layer and the lower layer of raw material stacking position layer each comprise a plurality of left side raw material stacking positions arranged in parallel at intervals along the length extension direction of the left side shelf;

[0010] The right side rack comprises a second upper raw material stack position layer and a lower layer stack position layer stacked up and down, the second upper raw material stack position layer comprises a plurality of right side raw material stack positions arranged in parallel with intervals in sequence along the length extension direction of the right side rack, the lower layer stack position layer comprises a plurality of stack positions arranged in parallel with intervals in sequence along the length extension direction of the right side rack, each stack position is provided with a power roller, the manipulator can stack the required plate on the power roller of the corresponding stack position according to the requirements of the processing material list.

[0011] As a preferred scheme, the first upper raw material stack position layer and the lower raw material stack position layer each comprise four left side raw material stack positions.

[0012] As a preferred scheme, the second upper raw material stack position layer comprises four right side raw material stack positions.

[0013] As a preferred scheme, the lower layer stack position layer comprises four stack positions.

[0014] As a preferred scheme, a forklift is further included, and the forklift is located on the side of the right side rack away from the ground rail.

[0015] As a preferred scheme, the manipulator is a four-axis manipulator.

[0016] As a preferred scheme, the left side rack and the right side rack each extend along the length extension direction of the ground rail, and the two ends of the ground rail extend out of the two ends of the left side rack and the right side rack respectively.

[0017] As a preferred scheme, a control system is further included, and the control system is connected to the ground rail manipulator and the power roller respectively.

[0018] The utility model discloses a kind of left and right side shelves of ground rail mechanical hand, and the left and right side shelves are respectively arranged on the left and right sides of ground rail, so that the plate on the left and right side shelves can be taken by mechanical hand, which replaces manual unloading, improves production efficiency, reduces labor cost, and the plate stacked on power roller on right side shelf can be transported to the hydraulic lifting platform with power roller at the bottom of labeling machine according to the requirement of processing material sheet by mechanical hand during meal or rest of worker, and then labeling and cutting process are carried out, so that it can directly enter cutting process, fully utilize spare time, improve single shift production efficiency, and the left and right side shelves of double-layer arrangement can reduce floor area, and the plate stacked on power roller can be used by surrounding machining center by forklift, which is transported by forklift, so that it is flexible, various working modes can be selected, and according to production task, single plate can be directly placed into labeling machine by mechanical hand for processing, or whole stack of plate can be transported to connected machining center for processing by mechanical hand taking and stacking, and the plate stacked by forklift can be transported to surrounding machining center for cutting, so that one three-dimensional warehouse can meet the material demand of multiple machining centers.

[0019] To more clearly set forth the structural features, technical means and the specific purposes and functions reached by the utility model, the utility model will be further described in detail below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the overall structure of embodiment of the utility model and three-dimensional schematic diagram;

[0021] Figure 2 It is the top view of embodiment of the utility model;

[0022] Figure 3 It is the three-dimensional structure schematic diagram of right side shelf of embodiment of the utility model;

[0023] Figure 4 It is the structure schematic diagram of labeling machine and hydraulic lifting platform of embodiment of the utility model;

[0024] Figure 5 It is system block diagram of embodiment of the utility model

[0025] Figure 6is a flow chart of the embodiment of the utility model.

[0026] The drawing mark explanation:

[0027] 10, left side shelf 20, right side shelf

[0028] 30, ground rail 40, mechanical arm

[0029] 50, left side raw material stack location 60, right side raw material stack location

[0030] 70, stacking location 80, power ground roller

[0031] 90, forklift 101, labeling machine

[0032] 102, hydraulic lifting platform 103, intelligent cutting work station. Specific implementation

[0033] Please refer to Figures 1 to 6 It shows the specific structure of the embodiment of the utility model.

[0034] A mechanical arm feeding and discharging plate furniture three-dimensional warehouse, including two groups of shelves and ground rail mechanical arm, two groups of shelves are left side shelf 10 and right side shelf 20 respectively; The ground rail mechanical arm includes ground rail 30 and mechanical arm 40 capable of sliding operation on the ground rail 30, the left side shelf 10 and the right side shelf 20 are respectively arranged on the left and right sides of the ground rail 30; The left side shelf 10 and the right side shelf 20 all extend along the length extension direction of the ground rail 30, both ends of the ground rail 30 respectively extend out of both ends of the left side shelf 10 and the right side shelf 20, the mechanical arm 40 is a four-axis mechanical arm, it further includes a forklift 90, the forklift 90 is located on the side of the right side shelf 20 away from the ground rail 30.

[0035] The left side shelf 10 includes the first upper layer raw material stack location layer and the lower layer raw material stack location layer arranged in layers, the first upper layer raw material stack location layer and the lower layer raw material stack location layer all include a plurality of left side raw material stack locations 50 arranged in parallel in sequence along the length extension direction of the left side shelf 10; The right side shelf 20 includes the second upper layer raw material stack location layer and the lower layer stacking location 70 layer arranged in layers, the second upper layer raw material stack location layer includes a plurality of right side raw material stack locations 60 arranged in parallel in sequence along the length extension direction of the right side shelf 20, and the lower layer stacking location 70 layer includes a plurality of stacking locations 70 arranged in parallel in sequence along the length extension direction of the right side shelf 20, each stacking location 70 is provided with a power ground roller 80, and the mechanical arm 40 can stack the required plate according to the requirements of the processing material list on the power ground roller 80 of the corresponding stacking location 70 according to production batch. It further includes a control system, and the control system is connected to the ground rail mechanical arm and the power ground roller 80 respectively.

[0036] Preferably, in this embodiment, the first upper raw material stacking layer and the lower raw material stacking layer each include four left-side raw material stacking positions 50, the second upper raw material stacking layer includes four right-side raw material stacking positions 60, and the lower stacking position 70 layer includes four stacking positions 70.

[0037] like Figures 1 to 2 As shown, the automated warehouse for panel furniture with robotic arm loading and unloading consists of a 12-meter-long ground-rail robotic arm and two sets of shelves. The right shelf 20 is connected to a roller-type one-to-two intelligent cutting workstation 103. The lifting platform of the intelligent cutting workstation 103 is a driven roller. The robotic arm 40 can stack the boards of different raw material stacks on the powered ground roller 80 of the right shelf 20 according to the material list. The powered ground roller 80 transports the entire stack of boards to the labeling machine 101 for labeling. If the surrounding processing center needs to cut the boards, the forklift 90 can fork the stacked boards on the powered ground roller 80 to the processing position.

[0038] like Figures 1 to 2 As shown, the automated warehouse solution for panel furniture with robotic arm loading and unloading combines two sets of shelves on the left and right sides, a ground-rail robotic arm, and a set of roller-type one-to-two intelligent cutting workstations 103. Its operating modes include: Scenario 1: The ground-rail robotic arm directly grabs the corresponding panels according to the material requirements of the intelligent cutting workstation 103 and places them onto the hydraulic lifting platform 102 with powered rollers at the bottom of the labeling machine 101 for labeling and the next cutting process, repeating this cycle; Scenario 2: The ground-rail robotic arm stacks the required panels according to production batches on the powered ground rollers 80 at the bottom of the right-side shelf 20 according to the processing material list, and the stacked panels are sequentially conveyed to the labeling machine. On the hydraulic lifting platform 102 with powered rollers at the bottom of 101, the labeling and cutting processes are then carried out. It's important to note that the stacking process of the robotic arm 40 does not require human supervision. This allows workers to pre-stack boards using the robotic arm 40 during meal breaks, so that it can directly enter the cutting process after the robot is on duty. This makes efficient use of production time, improves single-shift production efficiency, and has high board retrieval efficiency. The robotic arm 40 does not need to go to the labeling machine 101 waiting area to place boards every time; it can retrieve and stack boards from the nearest location according to the material list. In usage scenario three, the boards stacked on the powered rollers 80 can meet the board needs of the surrounding intelligent cutting workstations 103, and can be transferred using forklifts 90. The general workflow is as follows: Figure 6 As shown.

[0039] like Figure 5As shown, the system block diagram of the embodiment of the utility model shows, including mutually connected upstream MES system and the control system of the application, control system is connected with manipulator 40 control system, the control system of cutting work station, manipulator 40 control system is connected with each axis servo system, each axis servo system is connected with each axis servo actuating mechanism, and the control system of cutting work station is connected with labeling machine 101, cutting machine.

[0040] To sum up, the utility model discloses the design emphasis lies in, it mainly is through adopting ground rail manipulator, makes ground rail manipulator include ground rail and the mechanical hand that can slide operation on ground rail, and left side shelf and right side shelf are arranged respectively at the left and right sides of ground rail, so, it can take the material of the board on left side shelf and right side shelf through mechanical hand, to replace manual unloading, can improve production efficiency, reduce labor cost, and, through setting up stacking position on right side shelf, and make every stacking position be provided with power ground roller, so can during the meal or rest of worker through mechanical hand according to the requirement of processing material list press the board required according to production batch on the power ground roller of corresponding stacking position, after its on duty, the board stacked on power ground roller is sequentially conveyed to the hydraulic lifting platform of the power roller at the bottom of labeling machine, then carries out labeling and cutting processing procedure, so it can directly enter cutting processing link, fully utilizes the spare time, improves single shift production efficiency, and, the left side shelf and right side shelf of double -deck setting can reduce floor area, still, through setting up forklift, forklift is set at the side of right side shelf away from ground rail, so the board stacked on power ground roller can supply the board demand of surrounding machining center, adopts forklift transfer in the middle, so, its flexibility is high, multiple work modes can be selected, can according to production task, mechanical hand directly put into single board to labeling machine and process, also can with the mode of mechanical hand taking material stacking to whole stack board is conveyed to the machining center of butt joint and processes, also can through forklift to convey the board stacked well to surrounding machining center and cut, can realize a set of three -dimensional warehouse to satisfy multiple machining center material demand.

[0041] The above is only the preferred embodiment of the utility model, and does not limit the technical range of the utility model, so any slight modification, equivalent change and modification according to the technical essence of the utility model to the above embodiment are still within the technical range of the utility model.

Claims

1. A plate furniture three-dimensional warehouse with mechanical hand feeding and unloading, characterized in that: The left and right shelves are respectively arranged on the left and right sides of the ground rail. The ground rail mechanical hand comprises a ground rail and a mechanical hand capable of sliding operation on the ground rail. The left shelf comprises a first upper raw material stack layer and a lower raw material stack layer arranged in a stacked manner. The right shelf comprises a second upper raw material stack layer and a lower stack layer arranged in a stacked manner.

2. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: The first upper raw material stack layer and the lower raw material stack layer each comprise four left raw material stacks.

3. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: The second upper raw material stack layer comprises four right raw material stacks.

4. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: The lower stack layer comprises four stacks.

5. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: The control system is connected to the ground rail mechanical hand and the power roller.

6. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: ​ 7. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: ​ 8. The mechanical hand loading and unloading plate furniture three-dimensional warehouse according to claim 1, characterized in that: ​

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