Apparatus for loading containers of biological material in delivery system
By designing a lifting mechanism, a tilting mechanism, a buffer section, and a gripping device in the conveying system, the problem of interference between test tubes of different diameters was solved, achieving automated processing, reduced failure rate, and improved operational efficiency.
Patent Information
- Application Number
- CN202423008472.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing delivery system for loading biological material containers cannot effectively avoid interference from test tubes of different diameters, and lacks an error handling mechanism, which affects the normal and orderly use of the device.
A device comprising a lifting mechanism, a flipping mechanism, a buffer section, a track, a gripping device, and a control device is designed. By determining the diameter of the test tube and diverting it to the corresponding buffer section, and by setting up a waste section to handle abnormal test tubes, manual intervention is avoided and operational efficiency is improved.
It enables seamless connection of test tubes of different diameters in an automated conveying system, reducing the failure rate and improving operational efficiency and equipment stability.
Smart Images

Figure CN223632513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laboratory medicine technology, and more specifically, to a device for loading containers of biological materials in a delivery system. Background Technology
[0002] As medical laboratories become increasingly automated, the requirements for each link in the automated workflow are constantly rising, especially in large analytical laboratories where enormous workloads occur daily. Manual operation would be extremely stressful. In existing technology, devices for loading biological material containers in a transport system include a tube replenishment device for feeding tubes to a positioning device. This positioning device has a channel with two spaced-apart parallel walls, the distance between which is adjustable, allowing the tube to rotate 90° as it descends horizontally from the replenishment device. The tube is then vertically suspended and positioned on a conveyor belt by a protruding cap relative to its transverse body. The conveyor belt transports the tube to a loading area, where it is moved to the working point by a tube handling device. However, this device uses a single-structure drive for the positioning device. In case of problems, tubes of different diameters can interfere with each other. Furthermore, the device lacks an error zone, making it unable to handle faulty tubes and hindering the normal and orderly operation of the system.
[0003] In summary, how to provide a device that can act as a container for loading biological materials in an automated conveying system, and how to effectively avoid manual intervention, improve operational efficiency, and reduce failure rate, is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] In view of this, the purpose of this utility model is to provide a device for loading biological material containers in a conveying system, which can play the role of loading biological material containers in an automatic conveying system, and the device can effectively avoid manual intervention, improve operating efficiency, and reduce failure rate.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An apparatus for loading containers of biomaterials into a delivery system, comprising:
[0007] The lifting mechanism includes a hopper for accommodating multiple test tubes and a lifting component for sequentially lifting individual test tubes from the hopper to a preset position;
[0008] A flipping mechanism includes a flipping plate, a feed hopper for flipping a raised test tube onto the flipping plate, and a determining device for determining the diameter of the test tube.
[0009] a first buffer part below the turning side of the turning plate for conveying test tubes of a first diameter, an end of the first buffer part being provided with a first test tube taking position;
[0010] a second buffer part below the other turning side of the turning plate for conveying test tubes of a second diameter, an end of the second buffer part being provided with a second test tube taking position;
[0011] a track including a main track and a branch track for conveying test tubes to the next link, the main track and the branch track being provided with conveying belts, the conveying belts being provided with carriers for carrying test tubes, the branch track being provided with a putting position and a rotating code scanning position for identifying the bar code of test tubes;
[0012] a grabbing device for grabbing test tubes from the first test tube taking position and the second test tube taking position to the putting position;
[0013] a waste part for recycling test tubes detected as abnormal, the grabbing device being used for grabbing test tubes detected as abnormal to the waste part;
[0014] a control device, the lifting member, the judging device, the first buffer part, the second buffer part and the grabbing device being connected with the control device.
[0015] In one embodiment, the magazine includes a first fixed plate, a first support plate arranged on one side of the first fixed plate, a second fixed plate arranged opposite to the first fixed plate, a second support plate arranged on one side of the second fixed plate, and a guide rail assembly arranged between the first fixed plate and the second fixed plate.
[0016] The lifting member includes a lifting assembly, a driving motor connected with the control device, a driving wheel sleeved on the outer circumferential part of the output shaft of the driving motor, a driven wheel, and a synchronous belt, the synchronous belt being arranged around the outer circumferential parts of the driving wheel and the driven wheel, the driving motor being arranged on the second support plate, and the lifting assembly being arranged on the synchronous belt.
[0017] In one embodiment, the first fixed plate is provided with a first in-place sensor for detecting whether a test tube is placed, the second support plate is provided with a starting point sensor serving as a starting point of lifting and a second in-place sensor serving as an end point of lifting, the lifting assembly is provided with a sensor sensing sheet for triggering the starting point sensor and the second in-place sensor, and the first in-place sensor, the starting point sensor, the second in-place sensor and the driving motor are connected with the control device.
[0018] In one embodiment, the lifting assembly comprises a first lifting block, a second lifting block arranged on one side of the first lifting block, a lifting connecting block arranged between the first lifting block and the second lifting block, a third lifting block arranged on one side of the second lifting block, and a fourth lifting block arranged on one side of the third lifting block.
[0019] The second lifting block is arranged on one side of the sensor sensing sheet and a belt metal piece connected with the synchronous belt, and the fourth lifting block is arranged on one side of a sliding block matched with the guide rail assembly to make the lifting assembly move up and down.
[0020] In one embodiment, the guide rail assembly comprises a guide rail fixed plate, a guide rail arranged on the guide rail fixed plate, a sliding block limiting screw arranged on one side of the guide rail to limit the sliding stroke of the sliding block, and a guide rail positioning pin.
[0021] In one embodiment, the first lifting block, the second lifting block, the third lifting block, and the fourth lifting block are all arranged on a wavy slope surface for contacting the test tube.
[0022] In one embodiment, the turnover mechanism comprises a T-shaped fixed plate for contacting the top of the test tube, a lifting device for driving the T-shaped fixed plate to move up and down, a detection piece for detecting the moving stroke of the T-shaped fixed plate, a turnover plate for accommodating the test tube, and a turnover motor for driving the turnover plate to turn inward or outward, wherein the lifting device, the detection piece, and the turnover motor are all connected with the control device.
[0023] In one embodiment, the two sides of the track are connected with the automated assembly line to transport the carrier to the track, and a diverter is arranged at the communication position of the main track and the branch track to selectively flow the carrier into the main track or the branch track.
[0024] In one embodiment, the grabbing device comprises a bracket, a gripper, a first linear motion device for repeatedly moving the gripper relative to the bracket along the X direction, a second linear motion device for repeatedly moving the gripper relative to the first linear motion device along the Y direction, and a third linear motion device for repeatedly moving the gripper relative to the second linear motion device along the Z direction.
[0025] The fixed end of the first linear motion device is arranged on the bracket, the moving end of the first linear motion device and the fixed part of the second linear motion device are connected, the moving end of the second linear motion device and the fixed end of the third linear motion device are connected, and the moving end of the third linear motion device and the gripper are connected.
[0026] In one embodiment, the first buffer part comprises a first conveying belt and a first power source for driving the first conveying belt to move, and the first conveying belt is provided with a first clamping groove for limiting the cap of the test tube with the first diameter;
[0027] The second buffer part comprises a second conveying belt and a second power source for driving the second conveying belt to move, and the second conveying belt is provided with a second clamping groove for limiting the cap of the test tube with the second diameter, and the first power source and the second power source are connected with the control device.
[0028] When the device for loading biological material containers in a conveying system is used, first, the test tubes are supplemented and put into the hopper of the lifting mechanism, then the test tubes are lifted to the preset position through the lifting part of the lifting mechanism, then the test tubes are turned over and fallen onto the turnover plate through the feeding hopper, and then the determination device determines the diameter of the test tubes, if it is determined that the diameter of the test tubes is the first diameter, the turnover plate is controlled to be turned over above the first buffer part, so that the test tubes with the first diameter fall into the first buffer part, and then the first buffer part conveys the test tubes with the first diameter to the first test tube taking position; if it is determined that the diameter of the test tubes is the second diameter, the turnover plate is controlled to be turned over above the second buffer part, so that the test tubes with the second diameter fall into the second buffer part, and then the second buffer part conveys the test tubes with the second diameter to the second test tube taking position.
[0029] Finally, the grabbing device is controlled to transport the test tubes with the first diameter or the second diameter to the carrier of the track, wherein the test tubes without detection can be moved to the next link along the main track through the carrier, the test tubes needing detection are moved to the rotating code scanning position along the branch track through the carrier, the bar code of the test tubes is identified at the rotating code scanning position, the test tubes with normal bar code identification can continue to move to the next link along the branch track, and the test tubes with abnormal bar code identification are grabbed by the grabbing device to the waste part for disposal. The device does not have the problem of interference between test tubes with different diameters, and the device is provided with a waste part, so that the test tubes with abnormal bar code identification can be disposed in time, and the problem test tubes can avoid affecting the normal and orderly use of the device.
[0030] In summary, the device for loading biological material containers in a conveying system can play a role in loading biological material containers in an automatic conveying system, and can effectively avoid manual intervention, improve operation efficiency, and reduce failure rate. BRIEF DESCRIPTION OF DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description only represent the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained based on the provided drawings without creative labor.
[0032] Figure 1 The structural diagram of the device for loading the biological material container in the conveying system provided by the present application;
[0033] Figure 2 The structural diagram of the lifting mechanism;
[0034] Figure 3 The front view of Figure 2
[0035] Figure 4 The structural diagram of the lifting assembly;
[0036] Figure 5 The structural diagram of the guide rail assembly;
[0037] Figure 6 Another structural diagram of the lifting mechanism;
[0038] Figure 7 Still another structural diagram of the lifting mechanism;
[0039] Figure 8 The structural diagram of the turnover mechanism;
[0040] Figure 9 The movement diagram of the turnover mechanism;
[0041] Figure 10 The use diagram of the turnover mechanism when detecting the test tube with the first diameter;
[0042] Figure 11 The use diagram of the turnover mechanism when detecting the test tube with the second diameter;
[0043] Figure 12 The structural diagram of the track;
[0044] Figure 13 The structural diagram of the first buffer part;
[0045] Figure 14 The structural diagram of the second buffer part;
[0046] Figure 15 The structural diagram of the grabbing device.
[0047] Reference signs:
[0048] 1-lifting mechanism; 101-first fixed plate; 102-first support plate; 103-first arrival sensor; 104-lifting assembly; 301-test tube; 302-first-order lifting block; 303-lifting connecting block; 304-lifting connecting piece; 305-second-order lifting block; 306-belt connecting block; 307-belt metal piece; 308-sensor sensing piece; 309-third-order lifting block; 310-sliding block; 311-fourth-order lifting block; 105-driven wheel; 106-starting point sensor; 107-synchronous belt; 108-second support plate; 109-second arrival sensor; 110-driving motor; 111-driving wheel; 112-guide rail assembly; 401-guide rail fixed plate; 402-guide rail; 403-fastening screw; 404-sliding block limiting screw; 405-guide rail positioning pin; 113-second fixed plate;
[0049] 2-flipping mechanism; 201-screw motor; 202-sensor fixed plate; 203-proximity switch; 204-first compression spring; 205-L-shaped fixed plate; 206-first guide rail mounting plate; 207-sensing fixed shaft; 208-second compression spring; 209-T-shaped fixed plate; 210-origin sensor; 211-flipping plate; 212-second guide rail mounting plate; 213-motor fixed plate; 214-first guide rail; 215-second guide rail; 216-sensor support;
[0050] 3-track; 31-main track; 32-branch track; 33-rotary code scanning position; 34-diverter;
[0051] 4-first buffer part; 41-first conveying belt; 42-first power source; 43-first clamping slot;
[0052] 5-second buffer part; 51-second conveying belt; 52-second power source; 53-second clamping slot;
[0053] 6-discharging position;
[0054] 7-grasping device; 71-bracket; 72-grasping hand; 73-first linear motion device; 74-second linear motion device; 75-third linear motion device;
[0055] 8-first test tube taking position;
[0056] 9-second test tube taking position;
[0057] 10-waste part. DETAILED DESCRIPTION
[0058] Clearly and completely describe the technical scheme in the embodiments of the utility model with the drawings in the embodiments of the utility model below, obviously, the described embodiments only are a part of embodiments of the utility model, and not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.
[0059] The core of the utility model provides a kind of equipment for loading biological material container in conveying system, the device can be loaded biological material container in automatic conveying system, and the device can effectively avoid artificial intervention, improve operational efficiency, reduce failure rate.
[0060] Please refer to Figures 1 to 15 .
[0061] The specific embodiment provides a kind of equipment for loading biological material container in conveying system, comprising:
[0062] Lifting mechanism 1, it includes for accommodating multiple test tubes 301 hopper and for sequentially lifting single test tube 301 from hopper to preset position lifting piece;
[0063] Overturning mechanism 2, it includes turnover plate 211, for making the test tube 301 that is lifted to overturn plate 211 and for determining the diameter of test tube 301 determination device;
[0064] First cache part 4, it is located below the overturning side of turnover plate 211, for conveying the test tube 301 of first diameter, and the end of first cache part 4 is equipped with first test tube 301 taking material site 8;
[0065] Second cache part 5, it is located below the other overturning side of turnover plate 211, for conveying the test tube 301 of second diameter, and the end of second cache part 5 is equipped with second test tube 301 taking material site 9;
[0066] Track 3, it includes for conveying test tube 301 to next link main track 31 and branch track 32, and main track 31 and branch track 32 are equipped with conveying belt, and conveying belt is equipped with carrier for carrying test tube 301, and branch track 32 is equipped with material discharge site 6 and rotating code scanning site 33 for identifying the bar code of test tube 301;
[0067] Grabbing device 7, for grabbing test tube 301 from first test tube 301 taking material site 8 and second test tube 301 taking material site 9 to material discharge site 6;
[0068] Waste part 10, for recycling bar code detection abnormal test tube 301, and grabbing device 7 is used for grabbing detection abnormal test tube 301 to waste part 10;
[0069] The control device, the lifting member, the determination device, the first buffer 4, the second buffer 5 and the grabbing device 7 are connected with the control device.
[0070] The shape, structure, size, type and position of the lifting mechanism 1, the overturning mechanism 2, the first buffer 4, the second buffer 5, the track 3, the grabbing device 7 and the control device can be set according to actual conditions and actual needs in actual application.
[0071] When the device for loading a biological material container in a conveying system is used, first, the test tube 301 is supplemented and put into the hopper of the lifting mechanism 1, then the test tube 301 is lifted to a preset position by the lifting member of the lifting mechanism 1, then the test tube 301 is turned and dropped onto the overturning plate 211 through the feeding hopper, then the determination device determines the diameter of the test tube 301, if it is determined that the diameter of the test tube 301 is the first diameter, the overturning plate 211 is controlled to overturn above the first buffer 4, so that the test tube 301 with the first diameter falls into the first buffer 4, and then the test tube 301 with the first diameter is conveyed to the first test tube 301 taking position 8 by the first buffer 4; if it is determined that the diameter of the test tube 301 is the second diameter, the overturning plate 211 is controlled to overturn above the second buffer 5, so that the test tube 301 with the second diameter falls into the second buffer 5, and then the test tube 301 with the second diameter is conveyed to the second test tube 301 taking position 9 by the second buffer 5.
[0072] Finally, the grabbing device 7 is controlled to transport the test tube 301 with the first diameter or the second diameter to the carrier of the track 3, wherein the test tube 301 without detection can be moved to the next link along the main track 31 by the carrier, and the test tube 301 needing detection is moved to the rotating code scanning position 33 along the branch track 32 by the carrier, the bar code of the test tube 301 is identified at the rotating code scanning position 33, the test tube 301 with normal bar code identification can continue to move to the next link along the branch track 32, and the test tube 301 with abnormal bar code identification is grabbed by the grabbing device 7 to the waste part 10 for disposal. The device does not have the problem of interference between test tubes 301 with different diameters, and the waste part 10 is arranged in the device, so that the test tube 301 with abnormal bar code identification can be disposed in time, and the test tube 301 with problems does not affect the normal and orderly use of the device.
[0073] In summary, the device for loading a biological material container in a conveying system can play a role in loading a biological material container in an automatic conveying system, and the device can effectively avoid manual intervention, improve operation efficiency and reduce failure rate.
[0074] In one embodiment, the hopper comprises a first fixed plate 101, a first support plate 102 arranged on one side of the first fixed plate 101, a second fixed plate 113 arranged opposite to the first fixed plate 101, a second support plate 108 arranged on one side of the second fixed plate 113, and a guide rail assembly 112 arranged between the first fixed plate 101 and the second fixed plate 113; the lifting member comprises a lifting assembly 104, a driving motor 110 connected with the control device, a driving wheel 111 sleeved on the outer circumferential portion of the output shaft of the driving motor 110, a driven wheel 105, and a synchronous belt 107 wound around the outer circumferential portions of the driving wheel 111 and the driven wheel 105, the driving motor 110 is arranged on the second support plate 108, and the lifting assembly 104 is arranged on the synchronous belt 107.
[0075] It should be noted that when the driving motor 110 operates, the driving wheel 111 rotates, thereby driving the driven wheel 105 to rotate, and thereby causing the synchronous belt 107 to rotate, and when the synchronous belt 107 rotates, it can drive the lifting assembly 104 to move up and down, and the end surface of the lifting assembly 104 for lifting the test tube 301 can be arranged as a wavy inclined surface, so that the test tube 301 can be horizontally lifted to a preset position, avoiding the test tube 301 from falling easily during lifting.
[0076] In one embodiment, the lifting assembly 104 comprises a first-stage lifting block 302, a second-stage lifting block 305 arranged on one side of the first-stage lifting block 302, a lifting connecting block 303 arranged between the first-stage lifting block 302 and the second-stage lifting block 305, a third-stage lifting block 309 arranged on one side of the second-stage lifting block 305, and a fourth-stage lifting block 311 arranged on one side of the third-stage lifting block 309; a sensor sensing sheet 308 and a belt metal piece 307 are arranged on one side of the second-stage lifting block 305, the belt metal piece 307 is connected with the synchronous belt 107, a sliding block 310 is arranged on one side of the fourth-stage lifting block 311, and the sliding block 310 is arranged in cooperation with the guide rail assembly 112, so that the lifting assembly 104 moves up and down. The lifting connecting sheet 304 can be arranged at the bottom of the first-stage lifting block 302, the lifting connecting block 303, and the second-stage lifting block 305, and the belt metal piece 307 and the sensor sensing sheet 308 can be installed on one side of the second-stage lifting block 305 through the belt connecting block 306.
[0077] Therefore, when the driving motor 110 operates to drive the synchronous belt 107 to operate, the synchronous belt 107 is connected with the belt metal piece 307, so that when the synchronous belt 107 operates, the lifting assembly 104 can move up and down, and the lifting assembly 104 moves up and down through the sliding cooperation of the sliding block 310 and the guide rail assembly 112. The lifting assembly 104 is mainly used for lifting the test tube 301, and can realize the lifting of test tubes 301 of different specifications (such as blood collection tubes with a diameter of 13 mm*height of 75 mm, a diameter of 13 mm*height of 100 mm, and a diameter of 16 mm*height of 100 mm).
[0078] In one embodiment, the first fixed plate 101 is provided with a first in-place sensor 103 for detecting whether the test tube 301 is placed, the second support plate 108 is provided with a starting point sensor 106 serving as a starting point of lifting and a second in-place sensor 109 serving as an end point of lifting, the lifting assembly 104 is provided with a sensor sensing sheet 308 for triggering the starting point sensor 106 and the second in-place sensor 109, the first in-place sensor 103, the starting point sensor 106, the second in-place sensor 109 and the driving motor 110 are connected with the control device. Moreover, the guide rail assembly 112 includes a guide rail fixed plate 401, a guide rail 402 provided on the guide rail fixed plate 401, a sliding block limiting screw 404 and a guide rail positioning pin 405, the sliding block 310 slides up and down along the guide rail 402, and the sliding block limiting screw 404 is provided on one side of the guide rail 402 to limit the sliding stroke of the sliding block 310. Among them, the guide rail 402 can be fixed on the guide rail fixed plate 401 by the fastening screw 403.
[0079] It should be noted that the lifting assembly 104 will determine whether the lifting operation is needed according to whether the first in-place sensor 103 is triggered. When the test tube 301 is in place, the first in-place sensor 103 is triggered, the control device can control the driving motor 110 to run, so that the synchronous belt 107 operates between the driven wheel 105 and the driving wheel 111, and the lifting assembly 104 can lift the test tube 301 of different specifications from the position of the starting point sensor 106 to the position of the second in-place sensor 109 to complete a lifting action. Moreover, through the cooperation of the guide rail assembly 112, the lifting assembly 104 can complete the up-and-down reciprocating action. During the lifting process of the test tube 301, the test tube 301 is transferred from the last lifting block to the next lifting block through the wave slope surface, and the lifting assembly 104 lifts the test tube 301 once, until the top of the test tube 301 reaches the preset position, and the test tube 301 completes the lifting operation.
[0080] In one embodiment, one side of the first-order lifting block 302, the second-order lifting block 305, the third-order lifting block 309 and the fourth-order lifting block 311 for contacting the test tube 301 is a wave slope surface, so as to more quickly and stably complete the lifting operation of the test tube 301. The multi-stage lifting blocks are connected in sequence to form a stepped hierarchical structure, so as to avoid the phenomenon that the test tube 301 cannot be extracted, and effectively ensure the efficiency of the lifting operation of the test tube 301.
[0081] In one embodiment, the turnover mechanism 2 includes a T-shaped fixed plate 209 for contacting the top of the test tube 301, a lifting device for driving the T-shaped fixed plate 209 to move up and down, a detection piece for detecting the moving stroke of the T-shaped fixed plate 209, a turnover plate 211 for accommodating the test tube 301, and a turnover motor for driving the turnover plate 211 to turn inward or outward, the lifting device, the detection piece and the turnover motor are connected with the control device.
[0082] It needs to be added that the turnover mechanism 2 can include a lead screw motor 201, a sensor fixing plate 202, a proximity switch 203, a first compression spring 204, an L-shaped fixing plate 205, a first guide rail mounting plate 206, an induction fixing shaft 207, a second compression spring 208, a T-shaped fixing plate 209, a turnover plate 211 connected to the turnover motor, a second guide rail mounting plate 212, a motor fixing plate 213, a first guide rail 214, a second guide rail 215, a sensor bracket 216, and an origin sensor 210;
[0083] The lead screw motor 201 is mounted on the motor fixing plate 213, one side of the lead screw motor 201 is provided with the sensor fixing plate 202, the sensor fixing plate 202 is used to mount the origin sensor 210, the guide rail surface of the second guide rail 215 is arranged on the inner side of the motor fixing plate 213, the sliding block surface of the second guide rail 215 is arranged on the front surface of the second guide rail mounting plate 212, the lead screw of the lead screw motor 201 is arranged on the upper end surface of the second guide rail mounting plate 212, one side of the second guide rail mounting plate 212 is provided with the sensor bracket 216, the guide rail surface of the first guide rail 214 is arranged on the back surface of the second guide rail mounting plate 212, the sliding block surface of the first guide rail 214 is arranged on the back surface of the first guide rail mounting plate 206, the second guide rail mounting plate 212 and the first guide rail mounting plate 206 are connected through the first compression spring 204, the L-shaped fixing plate 205 is arranged on the end surface of the second guide rail mounting plate 212, the T-shaped fixing plate 209 is arranged on the front surface of the first guide rail mounting plate 206, the proximity switch 203 is arranged on the end surface of the L-shaped fixing plate 205, one end of the induction fixing shaft 207 penetrates through the lower end surface of the L-shaped fixing plate 205, the other end of the induction fixing shaft 207 is sleeved with the induction fixing shaft 207 and is fixed on the lower end surface of the T-shaped fixing plate 209; the origin sensor 210, the proximity switch 203 (i.e. the detection piece) and the lead screw motor 201 are connected with the control device.
[0084] When the test tube 301 reaches the position of the turnover plate 211, the lead screw motor 201 operates to drive the internal lead screw to run downward, the lead screw of the lead screw motor 201 and the second guide rail mounting plate 212 run together, and at the same time, the second guide rail 215 mounted on the second guide rail mounting plate 212 slides downward, as shown in Figure 8 and Figure 9 the initial state of the discrimination mechanism runs downward:
[0085] When the second guide rail mounting plate 212 runs downward, the first guide rail 214 fixed with the second guide rail mounting plate 212 runs synchronously, and drives the L-shaped fixing plate 205, the proximity switch 203, the inductive fixing shaft 207 and the T-shaped fixing plate 209 to slide downward to a specified position, and then a tube diameter judgment action of the test tube 301 is performed. In the running process, the second compression spring 208 and the first compression spring 204 are compressed, and a reaction force is generated, so that the tube diameter judgment action can be reset as soon as possible after being performed once. After the tube diameter judgment action is completed, the overturning motor is controlled to run according to a logical relationship, so that the overturning plate 211 is turned inward or outward.
[0086] The tube diameter judgment method of the test tube 301 is that there are two sizes φ13 and φ16 in the market, the φ13 sample tube diameter range is 12mm-12.8mm, and the detection range is 12mm-13mm; the φ16 sample tube diameter range is 14.5mm-15.6mm, and the detection range is 14.5mm-16mm. Therefore, the proximity switch 203 in this interval is selected for detection, and the detection range of the proximity switch 203 is 0-2.5mm interval, which can be triggered by metal. The inductive fixing shaft 207 is made of metal material, and the distance between the inductive fixing shaft 207 and the proximity switch 203 is 4mm by default.
[0087] When the test tube 301 is in place, the lead screw motor 201 drives downward, and drives the first guide rail 214 and the second guide rail 215 to run downward. At this time, the T-shaped fixing plate 209 runs downward to a specified position. When the T-shaped fixing plate 209 contacts the tube diameter of the test tube 301, the second compression spring 208 is compressed, and the inductive fixing shaft 207 runs upward. At this time, the detection distance of the proximity switch 203 is shortened. When the proximity switch 203 is not triggered, it is determined that the test tube 301 is of the first diameter (for example, the diameter of the test tube 301 is 13mm), and the overturning motor drives the overturning plate 211 to turn inward (i.e. above the first buffer part 4), as shown in Figure 10 When the proximity switch 203 is triggered, it is determined that the test tube 301 is of the second diameter (for example, the diameter of the test tube 301 is 16mm), and the overturning motor drives the overturning plate 211 to turn inward and outward (i.e. above the second buffer part 5), as shown in Figure 11 When the judgment action is completed, the lead screw motor 201 runs upward while driving the sensor bracket 216 to move upward. When the origin sensor 210 is triggered, the lead screw motor 201 stops running.
[0088] In one embodiment, two sides of the track 3 are connected with the automated pipeline to transport the carriers to the track 3, and a diverter 34 is arranged at the communication position of the main track 31 and the branch track 32 to selectively flow the carriers into the main track 31 or the branch track 32. Therefore, by controlling the operation of the diverter 34, the main track 31 can be opened or closed to flow the test tubes 301 without detection through the main track 31 to the next link, and flow the test tubes 301 requiring detection into the branch track 32 for detection operation.
[0089] In one embodiment, the grabbing device 7 comprises a support 71, a gripper 72, a first linear motion device 73 for repeatedly moving the gripper 72 relative to the support 71 along the X direction, a second linear motion device 74 for repeatedly moving the gripper 72 relative to the first linear motion device 73 along the Y direction, and a third linear motion device 75 for repeatedly moving the gripper 72 relative to the second linear motion device 74 along the Z direction; the fixed end of the first linear motion device 73 is arranged on the support 71, the moving end of the first linear motion device 73 and the fixed part of the second linear motion device 74 are connected, the moving end of the second linear motion device 74 and the fixed end of the third linear motion device 75 are connected, and the moving end of the third linear motion device 75 and the gripper 72 are connected. Therefore, the gripper 72 can change position in the horizontal direction and the vertical direction, and according to the program requirements, the gripper 72 can move in three-dimensional space among the first test tube 301 taking position 8, the second test tube 301 taking position 9, the placing position 6, the rotating code scanning position 33, and the waste part 10, and the gripper 72 can complete the grabbing and placing of the test tube 301.
[0090] In one embodiment, the first buffer part 4 comprises a first conveying belt 41 and a first power source 42 for driving the first conveying belt 41 to move, and the first conveying belt 41 is provided with a first clamping groove 43 for limiting the tube cover of the test tube 301 with the first diameter; under the driving of the first power source 42, the test tube 301 with the first diameter is conveyed by the first conveying belt 41 to stop at the first test tube 301 taking position 8, and the first clamping groove 43 can make the test tube 301 with the first diameter change from the horizontal state to the vertical state (because the bottom of the test tube 301 is heavier than the top of the test tube 301, and the tube cover at the top of the test tube 301 can be clamped by the first clamping groove 43 to make the test tube 301 with the first diameter rotate smoothly by 90°);
[0091] The second buffer part 5 includes a second conveying belt 51 and a second power source 52 for driving the second conveying belt 51 to move, the second conveying belt 51 is provided with a second clamping groove 53 for limiting the tube cover of the test tube 301 of the second diameter, the first power source 42 and the second power source 52 are connected with the control device; under the driving of the second power source 52, the test tube 301 of the second diameter is conveyed to the second test tube 301 taking position 9 and stopped by the second conveying belt 51, and the second clamping groove 53 can make the test tube 301 of the second diameter change from a horizontal state to a vertical state (because the bottom of the test tube 301 is heavier than the top of the test tube 301, and the tube cover at the top of the test tube 301 can be clamped by the second clamping groove 53, so that the test tube 301 of the second diameter is successfully rotated by 90 degrees).
[0092] The device can be compatible with the mainstream 13 / 16 tube diameter and 75 / 100 height of different size types of test tubes 301 in the market; the automatic feeding of the disordered test tubes 301 can be realized, the labor intensity and safety risk of the workers are reduced; in addition, the rotating code scanning position 33 is arranged on the track 3 (that is, the rotating code scanning position 33 is provided with an identification device for identifying the bar code of the test tube 301), in addition, the device is provided with a waste part 10, which can be grasped by the gripper 72 to the waste part 10 before the test tube 301 enters the main track 31 when the bar code is abnormal, so as to improve the efficiency. In addition, the test tube 301 diameter discrimination mode of the device can more efficiently discriminate the test tube 301, prevent misjudgment from occurring, and the compatibility design of the gripper 72 improves the compatibility of the test tube 301 and the grasping efficiency of the test tube 301.
[0093] It should be noted that the first buffer part 4 and the second buffer part 5, the first test tube 301 taking position 8 and the second test tube 301 taking position 9, the first fixed plate 101 and the second fixed plate 113, the first support plate 102 and the second support plate 108, the first to the second and the third linear motion device 73 and the second linear motion device 74 and the third linear motion device 75, the first conveying belt 41 and the second conveying belt 51, the first power source 42 and the second power source 52, the first clamping groove 43 and the second clamping groove 53 in the utility model are mentioned, wherein the first and the second and the third are only to distinguish the different positions, and there is no sequence.
[0094] In addition, it should be noted that the "up", "down" and other indications of the position relationship in the utility model are based on the position relationship shown in the drawings, and are only for the convenience of simplifying the description and understanding, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.
[0095] The various embodiments are described in a progressive manner in the specification, each of which focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be mutually referred to. Any combination of all the embodiments provided by the present application is within the protection scope of the present application, and will not be described here.
[0096] The above describes in detail the device for loading a biomaterial container in a conveying system provided by the present application. The principle and implementation manner of the present application are described by applying specific examples in this paper, and the above description of the embodiments is only used to help understand the method and core idea of the present application. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the present application without departing from the principle of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. An apparatus for loading a biomaterials container in a delivery system, characterized by, The utility model relates to a kind of automatic test tube sorting machine, including: Lifting mechanism (1), it includes the magazine for accommodating multiple test tubes and the lifting piece for sequentially lifting single test tube from the magazine to preset position; Turnover mechanism (2), it includes turnover plate (211), the feed hopper for making the test tube of lifting fall to the turnover plate (211) and the judging device for judging test tube diameter; First buffer part (4), it is located below the turnover side of the turnover plate (211), for conveying the test tube of first diameter, the end of the first buffer part (4) is equipped with first test tube pick-up position (8); Second buffer part (5), it is located below the other turnover side of the turnover plate (211), for conveying the test tube of second diameter, the end of the second buffer part (5) is equipped with second test tube pick-up position (9); Track (3), it includes main track (31) and branch track (32) for conveying test tube to next link, the main track (31) and the branch track (32) are equipped with conveying belt, the conveying belt is equipped with carrier for carrying test tube, the branch track (32) is equipped with discharge position (6) and rotating code scanning position (33) for identifying the bar code of test tube; Grabbing device (7), it is used to grab test tube from the first test tube pick-up position (8) and the second test tube pick-up position (9) to the discharge position (6); Waste part (10), it is used to recycle bar code detection abnormal test tube, and the grabbing device (7) is used to grab detection abnormal test tube to the waste part (10); Control device, the lifting piece, the judging device, the first buffer part (4), the second buffer part (5) and the grabbing device (7) are connected with the control device.
2. The apparatus for loading a bio-material container in a transport system according to claim 1, characterized in that, The magazine includes first fixed plate (101), first support plate (102) arranged on one side of the first fixed plate (101), second fixed plate (113) distributed opposite to the first fixed plate (101), second support plate (108) arranged on one side of the second fixed plate (113), and guide rail assembly (112) arranged between the first fixed plate (101) and the second fixed plate (113); The lifting piece includes lifting assembly (104), driving motor (110) connected with the control device, driving wheel (111) sleeved on the outer peripheral part of the output shaft of the driving motor (110), driven wheel (105) and synchronous belt (107), the synchronous belt (107) is wound on the outer peripheral part of the driving wheel (111) and the driven wheel (105), the driving motor (110) is arranged on the second support plate (108), and the lifting assembly (104) is arranged on the synchronous belt (107).
3. The apparatus for loading a bio-material container in a transport system according to claim 2, characterized in that, The first fixed plate (101) is provided with a first position sensor (103) for detecting whether a test tube is placed, the second support plate (108) is provided with a starting point sensor (106) as a starting point of lifting and a second position sensor (109) as a terminal point of lifting, the lifting assembly (104) is provided with a sensor sensing sheet (308) for triggering the starting point sensor (106) and the second position sensor (109), and the first position sensor (103), the starting point sensor (106), the second position sensor (109) and the driving motor (110) are connected with the control device.
4. The apparatus for loading a bio-material container in a transport system according to claim 3, characterized in that, The lifting assembly (104) comprises a first-stage lifting block (302), a second-stage lifting block (305) arranged on one side of the first-stage lifting block (302), a lifting connecting block (303) arranged between the first-stage lifting block (302) and the second-stage lifting block (305), a third-stage lifting block (309) arranged on one side of the second-stage lifting block (305), and a fourth-stage lifting block (311) arranged on one side of the third-stage lifting block (309). The second-stage lifting block (305) is provided with the sensor sensing sheet (308) and a belt metal piece (307) on one side, the belt metal piece (307) is connected with the synchronous belt (107), the fourth-stage lifting block (311) is provided with a sliding block (310) on one side, and the sliding block (310) is arranged in cooperation with the guide rail assembly (112) to enable the lifting assembly (104) to move up and down.
5. The apparatus for loading a bio-material container in a transport system according to claim 4, characterized in that, The guide rail assembly (112) comprises a guide rail fixed plate (401), a guide rail (402) arranged on the guide rail fixed plate (401), a sliding block limiting screw (404), and a guide rail positioning pin (405), the sliding block (310) slides up and down along the guide rail (402), and the sliding block limiting screw (404) is arranged on one side of the guide rail (402) to limit the sliding stroke of the sliding block (310).
6. The apparatus for loading a bio-material container in a transport system according to claim 4, wherein, One side of the first-stage lifting block (302), the second-stage lifting block (305), the third-stage lifting block (309) and the fourth-stage lifting block (311) for contacting the test tube is a wavy slope surface.
7. The apparatus for loading a bio-material container in a transport system according to any one of claims 1 to 6, characterized in that, The turnover mechanism (2) comprises a T-shaped fixed plate (209) for contacting the top of the test tube, a lifting device for driving the T-shaped fixed plate (209) to move up and down, a detection piece for detecting the moving stroke of the T-shaped fixed plate (209), a turnover plate (211) for accommodating the test tube, and a turnover motor for driving the turnover plate (211) to turn inward or outward, and the lifting device, the detection piece and the turnover motor are connected with the control device.
8. The apparatus for loading a bio-material container in a transport system according to any one of claims 1 to 6, characterized in that, The two sides of the track (3) are connected with the automatic assembly line to transport the carrier to the track (3), and the communication part of the main track (31) and the branch track (32) is provided with a diverter (34) to selectively flow the carrier into the main track (31) or the branch track (32).
9. The apparatus for loading a bio-material container in a transport system according to any one of claims 1 to 6, characterized in that, The grabbing device (7) comprises a support (71), a gripper (72), a first linear motion device (73) for repeatedly moving the gripper (72) relative to the support (71) along the X direction, a second linear motion device (74) for repeatedly moving the gripper (72) relative to the first linear motion device (73) along the Y direction, and a third linear motion device (75) for repeatedly moving the gripper (72) relative to the second linear motion device (74) along the Z direction; The fixed end of the first linear motion device (73) is arranged on the support (71), the moving end of the first linear motion device (73) is connected with the fixed part of the second linear motion device (74), the moving end of the second linear motion device (74) is connected with the fixed end of the third linear motion device (75), and the moving end of the third linear motion device (75) is connected with the gripper (72).
10. The apparatus for loading a bio-material container in a transport system according to any one of claims 1 to 6, characterized in that, The first buffer part (4) comprises a first conveying belt (41) and a first power source (42) for driving the first conveying belt (41) to move, and the first conveying belt (41) is provided with a first clamping groove (43) for limiting the tube cap of the test tube with the first diameter; The second buffer part (5) comprises a second conveying belt (51) and a second power source (52) for driving the second conveying belt (51) to move, and the second conveying belt (51) is provided with a second clamping groove (53) for limiting the tube cap of the test tube with the second diameter, and the first power source (42) and the second power source (52) are connected with the control device.