Automatic iron cover feeding system
By designing an automated cap-loading system for iron caps, and utilizing robots and magnetic clamping components, the system achieves automated loading of round caps, solving the problem of manual loading, improving the factory's automation level, and reducing labor costs.
Patent Information
- Application Number
- CN202520030727.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing technologies, the feeding process of round caps requires manual operation, which limits the automation process of factories and results in high labor costs.
An automatic cap-loading system for iron caps was designed. It utilizes the cooperation of a robot, a magnetic clamping assembly, a modified pallet, and a feeding and conveying assembly to achieve automated feeding, including robot gripping, magnetic clamping, and cap-pushing operations.
It has enabled automated feeding of round caps, reduced manual intervention, improved the automation level of the factory, and reduced the intensity of manual labor.
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Figure CN223632564U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of feeding, specifically relates to an iron cover automatic covering system. BACKGROUND
[0002] The circular cover is a component of a three-piece tin can, due to the particularity of individual shape and feeding state in the production process, usually manual feeding is used, which is an improvable project for the automation process and labor cost of the factory, therefore, a feeding equipment specially used for the circular multi-piece stacked material is needed to improve the automation level and reduce the labor intensity of the factory.
[0003] Therefore, an iron cover automatic covering system is designed to change the above technical defects. SUMMARY
[0004] (1) Technical problem to be solved
[0005] In view of the defects of the prior art, the purpose of the utility model is to provide an iron cover automatic covering system, which solves the technical problem of manual feeding for processing the circular cover.
[0006] (2) Technical scheme
[0007] In order to solve the above technical problem, the utility model provides an iron cover automatic covering system, which comprises a robot, a magnet holding clamp assembly is installed on the robot, a modified clamping plate is arranged on one side of the robot, a plurality of integral convex plates are fixedly connected to the top of the modified clamping plate, plastic pad strips are installed on the top of the integral convex plates, a bottom plate is arranged below the modified clamping plate, a clamping plate positioning mechanism is arranged on the bottom plate, and a feeding conveying assembly is arranged on the other side of the robot.
[0008] Preferably, the clamping plate positioning mechanism comprises a plurality of clamping plate positioning cylinders, the clamping plate positioning cylinders are installed on the top of the bottom plate near the four corners, a clamping plate positioning push plate is installed between the telescopic ends of two clamping plate positioning cylinders on the same side, two clamping plate positioning cylinders are fixedly connected with a fixed plate on the same side, and the fixed plate is fixedly connected with the bottom plate.
[0009] Preferably, the magnet holding clamp assembly comprises a mounting frame, the mounting frame is arranged in an L shape, a magnet guide plate lifting cylinder is symmetrically installed on the top of the mounting frame, a magnet guide plate is symmetrically installed between the telescopic ends of two magnet guide plate lifting cylinders, a magnetic iron is installed between two magnet guide plates, a demagnetization side plate is symmetrically installed on one side of the mounting frame, a holding clamp cylinder is installed on the side away from each other of two demagnetization side plates, and a holding clamp upper plate is installed between the telescopic ends of two holding clamp cylinders.
[0010] Preferably, the feeding conveying assembly comprises a raw punch feeding conveying, a transmission platform is installed on the side away from the robot of the raw punch feeding conveying, a linear guide rail is installed on the transmission platform, a cover pushing and covering mechanism is installed on the top of the linear guide rail, and a plurality of materials are arranged on the raw punch feeding conveying.
[0011] Preferably, the cover pushing and covering mechanism comprises a horizontal plate frame, the bottom of the horizontal plate frame is fixedly connected with the top of the linear guide rail, linear bearings are symmetrically fixedly connected with the top of the linear guide rail, compression springs are installed in the linear bearings, one end of the compression springs extends out of the linear bearings, a cover pushing and covering plate is installed between the two compression springs, a mini air cylinder is arranged between the two linear bearings, the mini air cylinder is fixedly connected with the horizontal plate frame, a sensor support is fixedly connected with the top of the horizontal plate frame near the middle, and a pressure reducing valve is fixedly connected with the top of the horizontal plate frame.
[0012] Further, the side, opposite to the clamping upper plate, of the mounting frame is provided with a protection pad.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the beneficial effects of the utility model lie in that:
[0015] The utility model discloses a robot, a clamping upper plate, a magnet, a cover pushing and covering plate and a reforming card plate cooperate with each other, can realize that the robot clamps a pile of circular iron surfaces through the magnet clamping assembly and places on the raw punch feeding conveying, and the raw punch feeding conveying material is pressed and supported by the feeding conveying assembly, effectively solve the problem of manual feeding. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic view of the utility model;
[0017] Figure 2 It is the three -dimensional structure schematic view of magnet clamping fixture assembly of the utility model;
[0018] Figure 3 It is the side view structure schematic view of magnet clamping fixture assembly of the utility model;
[0019] Figure 4 It is the front view structure schematic view of magnet clamping fixture assembly of the utility model;
[0020] Figure 5 It is the whole structure schematic view of cover pushing and covering mechanism of the utility model;
[0021] Figure 6 It is the three -dimensional structure schematic view of cover pushing and covering plate of the utility model;
[0022] Figure 7The utility model discloses a three -dimensional structure schematic drawing of the reform card board.
[0023] Figure 8 The utility model discloses the position distribution schematic drawing of card board positioning cylinder.
[0024] The signs in the drawing are: 1, robot;2, mounting frame;3, card board positioning cylinder;4, reform card board;5, transmission platform;6, magnetic guide plate;7, demagnetization side plate;8, embrace and clamp cylinder;9, embrace and clamp upper plate;10, magnetic guide plate lifting cylinder;11, attract iron magnet;12, horizontal plate frame;13, original punch press feeding delivery;14, material;15, push cover support cover plate;16, compression spring;17, pressure reducing valve;18, linear bearing;19, mini cylinder;20, inductor support;21, linear guide rail;22, bottom plate;23, integral convex plate;24, plastic gasket strip;25, fixed plate;26, card board positioning push plate. Specific embodiments
[0025] The specific embodiment is an automatic iron cover upper cover system, and a structural schematic diagram is as shown in Figures 1-8 The utility model discloses a three -dimensional structure schematic drawing of the reform card board.
[0026] The robot 1 in the technical scheme is the relatively mature technology in the prior art, and the robot 1 program setting needs to be programmed more practically.
[0027] As shown in Figure 7 And Figure 8 The card board positioning mechanism includes a plurality of card board positioning cylinders 3, the card board positioning cylinder 3 is installed at the top of the bottom plate 22 near the four corners, the telescopic end between the two card board positioning cylinders 3 of the same side is provided with a card board positioning push plate 26, and the same card board positioning cylinder 3 is provided with a fixed plate 25 on two sides.
[0028] The card board positioning cylinder 3 can quickly reform the card board 4 and quickly position in the specified position.
[0029] As shown in Figures 2-4As shown, the magnetic clamp assembly includes a mounting frame 2, the mounting frame 2 is provided in L shape, the top of the mounting frame 2 is symmetrically provided with a magnetic plate lifting cylinder 10, two magnetic plate lifting cylinders 10 are symmetrically provided between the telescopic ends, a magnetic plate 6 is installed between the two magnetic plates 6, a magnetic iron 11 is installed between the two magnetic plates 6, a demagnetization side plate 7 is symmetrically installed on one side of the mounting frame 2, two demagnetization side plates 7 are respectively installed on the sides away from each other, and a clamp cylinder 8 is installed between the telescopic ends of the two clamp cylinders 8.
[0030] As shown in Figures 5-6 The feeding conveying assembly includes a original punch press feeding conveying 13, the original punch press feeding conveying 13 is provided with a transmission platform 5 on the side away from the robot 1, the transmission platform 5 is provided with a linear guide rail 21, the linear guide rail 21 is provided with a cover supporting and pushing mechanism on the top, and the original punch press feeding conveying 13 is provided with a plurality of materials 14.
[0031] As shown in Figure 6 The cover supporting and pushing mechanism includes a horizontal plate frame 12, the horizontal plate frame 12 is fixedly connected with the top of the linear guide rail 21, the top of the linear guide rail 21 is fixedly connected with a linear bearing 18, the linear bearing 18 is installed with a compression spring 16, one end of the compression spring 16 extends out of the linear bearing 18, a cover supporting and pushing plate 15 is installed between the two compression springs 16, a mini cylinder 19 is provided between the two linear bearings 18, the mini cylinder 19 is fixedly connected with the horizontal plate frame 12, a sensor support 20 is fixedly connected with the top of the horizontal plate frame 12 near the middle, and a pressure reducing valve 17 is fixedly connected with the top of the horizontal plate frame 12.
[0032] Among them, the side opposite to the mounting frame 2 and the clamp upper plate 9 is respectively provided with a protective pad, which can prevent the material 14 from being injured.
[0033] Working principle: as shown in Figure 1 The material 14 is placed on the modified card board 4, the card board positioning cylinder 3 pushes the modified card board 4 to the specified position by the card board positioning push plate 26, then the robot 1 runs the fixed program, the material 14 on the modified card board 4 is grabbed to the original punch press feeding conveying 13, and then the material 14 is sent to the punch press by the transmission platform 5 until the material 14 on the modified card board 4 is stacked;
[0034] Figures 2-4 As shown, when the mounting frame 2 approaches the material 14, the magnetic plate lifting cylinder 10 moves the magnetic plate 6 downward, the material 14 is adsorbed on the magnetic plate 6, and then the material 14 is clamped front and back by the clamp cylinder 8 and the clamp upper plate 9, then the clamp cylinder 8 and the clamp upper plate 9 are opened when discharging, the magnetic plate lifting cylinder 10 is retracted to make the magnetic plate 6 lift, the material 14 is limited by the demagnetization side plate 7, so as to demagnetize and make the material 14 separate from the clamp;
[0035] Figure 5 Figure 6 As shown, the transmission platform 5 uses the original stamping machine feeding conveyor 13 and the cover pushing mechanism to push the material 14 forward against the front material 14, and then supports the last cover to prevent it from falling down. When the material 14 moves forward, the cover pushing and supporting plate 15 moves forward under the action of the compression spring 16 until the inductor on the inductor support 20 cannot sense the guide rod. The motor will drive the belt to move the cover pushing and supporting plate 15 forward. When placing the material 14, due to the clamps, there is a gap between the new material 14 and the old material 14. At this time, the mini air cylinder 19 is extended to push the cover pushing and supporting plate 15 forward, and the pushing force is adjusted by the pressure reducing valve 17.
[0036] Figure 5 As shown, due to the particularity of the mounting frame 2, the material 14 needs to be clamped at the position where the material 14 is taken up and down, which results in that the lower part needs to have space when the material 14 is on the clamping plate. Therefore, an integral convex plate 23 is installed on the modified clamping plate 4, and a plastic pad strip 24 is installed to prevent scratching the material 14.
[0037] Figure 6 As shown, after the modified clamping plate 4 enters the specified area, manual placement cannot be completely accurate. The clamping plate positioning cylinder 3 pushes the clamping plate positioning plate 26 to position the modified clamping plate 4 on both sides.
[0038] All the technical features in the embodiment can be freely combined according to actual needs.
[0039] The above embodiment is a preferred implementation scheme of the utility model. In addition to this, the utility model can also be implemented in other ways. Any obvious replacement without departing from the technical scheme concept is within the protection scope of the utility model.
Claims
1. An automatic cap-applying system for iron lids, comprising a robot (1), characterized in that: The robot (1) is equipped with a magnetic clamping assembly. A modified card plate (4) is provided on one side of the robot (1). Several evenly distributed integral protrusions (23) are fixedly connected to the top of the modified card plate (4). A plastic pad strip (24) is installed on the top of the integral protrusions (23). A base plate (22) is provided below the modified card plate (4). A card plate positioning mechanism is provided on the base plate (22). A feeding conveyor assembly is provided on the other side of the robot (1).
2. The automatic cap-closing system for iron caps according to claim 1, characterized in that: The pallet positioning mechanism includes several pallet positioning cylinders (3). The pallet positioning cylinders (3) are installed on the top of the base plate (22) near the four corners. A pallet positioning push plate (26) is installed between the telescopic ends of two pallet positioning cylinders (3) on the same side. A fixing plate (25) is fixedly connected to both sides of the same pallet positioning cylinder (3). The fixing plate (25) is fixedly connected to the base plate (22).
3. The automatic cap-closing system for iron caps according to claim 1, characterized in that: The magnet clamping assembly includes a mounting frame (2), which is L-shaped. A magnetic plate lifting cylinder (10) is symmetrically mounted on the top of the mounting frame (2). A magnetic plate (6) is symmetrically mounted between the extension ends of the two magnetic plate lifting cylinders (10). A magnet (11) is installed between the two magnetic plates (6). A demagnetizing side plate (7) is symmetrically mounted on one side of the mounting frame (2). A clamping cylinder (8) is mounted on the side of the two demagnetizing side plates (7) that are far apart. A clamping upper plate (9) is installed between the extension ends of the two clamping cylinders (8).
4. The automatic cap-closing system for iron caps according to claim 1, characterized in that: The feeding and conveying assembly includes the original stamping machine feeding conveyor (13). A transmission platform (5) is installed on the side of the original stamping machine feeding conveyor (13) that is far away from the robot (1). A linear guide rail (21) is installed on the transmission platform (5). A cover-pushing mechanism is installed on the top of the linear guide rail (21). Several materials (14) are set on the original stamping machine feeding conveyor (13).
5. The automatic cap-closing system for iron caps according to claim 4, characterized in that: The cover-supporting and push-cover mechanism includes a horizontal plate frame (12), the bottom of which is fixedly connected to the top of a linear guide rail (21). A linear bearing (18) is symmetrically fixedly connected to the top of the linear guide rail (21). A compression spring (16) is installed inside the linear bearing (18). One end of the compression spring (16) extends to the outside of the linear bearing (18). A cover-supporting and push-cover plate (15) is installed between the two compression springs (16). A mini cylinder (19) is provided between the two linear bearings (18). The mini cylinder (19) is fixedly connected to the horizontal plate frame (12). A sensor bracket (20) is fixedly connected to the top of the horizontal plate frame (12) near the middle. A pressure reducing valve (17) is fixedly connected to the top of the horizontal plate frame (12).
6. The automatic cap-closing system for iron caps according to claim 3, characterized in that: Protective pads are installed on the side of the mounting bracket (2) opposite to the clamp plate (9).