Membrane tension adjusting device
By automatically adjusting the membrane tension and correcting deviation through a motor-driven threaded rod and sensor system, the problem of membrane position deviation caused by manual observation is solved, achieving precise control of membrane tension and position, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423200665.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing membrane tension adjustment devices rely on manual observation, which is easily affected by human factors, leading to membrane position deviation and quality problems, affecting production efficiency and product consistency.
The system employs a motor-driven threaded rod and a sensor system to automatically adjust membrane tension and correct deviation. Limiting and correction components ensure stable membrane position, achieving automated adjustment and correction.
It improves the precision and stability of membrane tension adjustment, ensures uniform stretching and accurate positioning of the membrane during production, and enhances production efficiency and product quality consistency.
Smart Images
Figure CN223632762U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of film material processing auxiliary device, and specifically relates to a film material tension adjusting device. BACKGROUND
[0002] The tension adjustment of film material is an important link to ensure the optimal performance of film material in the production and application process. Film material usually refers to the material used for manufacturing film and is widely used in packaging, building, electronics and other fields. In order to ensure the quality and consistency of film material in processing and use, the tension of film material needs to be properly adjusted.
[0003] For example, the patent CN18231222 U discloses a plastic film tension adjusting device, which records the scheme: the position of the adjusting roller on the support frame is driven by the driving cylinder to change the degree of tension of the plastic film between the working roller and the adjusting roller, so as to finally realize the adjustable tension of the plastic film. Compared with the constant tension setting of conventional plastic film processing machines, the probability of local wrinkling of the plastic film is greatly reduced, the aesthetic degree of the plastic film is improved, and the problem of constant tension design of the existing machine for producing plastic film, which easily leads to local wrinkling of the plastic film and affects the aesthetic appearance of the plastic film, is solved.
[0004] The above technology needs manual observation of the width of the plastic film on the collecting device to judge the tension of the film material. However, the visual judgment of the operator is easily affected by human factors, such as the fatigue degree of the operator, distraction, etc., which leads to judgment errors. At the same time, when the position of the film material deviates, it is difficult to adjust the position of the film material, which easily causes quality problems such as wrinkling and breaking of the film material, affecting the production efficiency and consistency of the product. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a film material tension adjusting device to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A film material tension adjusting device, comprising:
[0008] a base;
[0009] two support frames installed on one side of the top of the base;
[0010] two U-shaped frames installed on the other side of the top of the base;
[0011] The adjusting assembly for adjusting the tension of the film material comprises two mounting seats mounted on both sides of the top of the base, a first rotating roller rotatably connected to the top of the supporting frame, a first connecting rod rotatably connected to the top of the mounting seat, a rotating frame rotatably connected between the two first connecting rods, a second rotating roller mounted in the middle of the rotating frame, a second connecting rod rotatably connected to one side of the rotating frame, a first motor mounted on both sides of the top of the base, a first threaded rod mounted at the output end of the first motor, the first threaded rod being rotatably connected to the inside of the mounting seat, a sliding block threadedly connected to the outer wall of the first threaded rod, and the one end of the second connecting rod being rotatably connected to the sliding block.
[0012] On the basis of the above technical scheme, the utility model further provides the following optional technical schemes.
[0013] In an optional scheme, the limiting assembly comprises a sliding groove, the sliding groove being formed on both sides of the top of the base, and sliding ears being mounted on both sides of the sliding block and being slidably connected to the sliding groove.
[0014] In an optional scheme, the U-shaped frame is provided with a deviation rectifying assembly for preventing the film material from deviating.
[0015] In an optional scheme, the deviation rectifying assembly comprises a fixed plate, the fixed plate being mounted on the top of the U-shaped frame, a second motor being mounted on one side of the fixed plate, a second threaded rod being mounted at the output end of the second motor, the second threaded rod being rotatably connected to the inside of the fixed plate, a moving block being threadedly connected to the outer wall of the second threaded rod, a sliding groove being formed in the top of the moving block, a sliding column being slidably connected in the inside of the sliding groove, L-shaped blocks being rotatably connected to the top of the sliding column, and a fourth rotating roller being mounted between the two L-shaped blocks.
[0016] In an optional scheme, the inside of the moving block is further provided with a limiting rod.
[0017] In an optional scheme, the top of the rotating frame is provided with a third rotating roller.
[0018] In an optional scheme, the top of the base is mounted with a bracket, the top of the bracket is mounted with a displacement sensor, and the bottom surface of the second rotating roller is embedded with a pressure sensor.
[0019] In an optional scheme, the first rotating roller, the third rotating roller and the fourth rotating roller are of the same height.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] 1. The utility model discloses a first motor is started to drive screw rod rotation to make the sliding block can slide in the base to drive second connecting rod, swivel frame and first connecting rod and move, make the tension of membrane material can be carefully adjusted according to production needs, and the operator can quickly adapt and adjust the tension according to the characteristic of different types membrane material to ensure the tensile uniformity of membrane material in the making process.
[0022] 2. The utility model discloses a displacement sensor detects the position of membrane material, when membrane material deviates, starts second motor, drives second screw rod rotation to move sliding block and drives fourth rotating roller to tilt to can adjust the position of membrane material, improves the stability of equipment. DRAWINGS
[0023] Figure 1 It is the structure schematic drawing of the utility model.
[0024] Figure 2 It is the structure schematic drawing of the utility model.
[0025] Figure 3 It is the structure schematic drawing of the utility model Figure 2 in A.
[0026] Figure 4 It is the structure schematic drawing of the utility model Figure 2 in B.
[0027] Among them: 100, base;200, support frame;300, U-shaped frame;401, mounting seat;402, first rotating roller;403, first connecting rod;404, swivel frame;405, second rotating roller;406, second connecting rod;407, first motor;408, first screw rod;409, sliding block;501, sliding slot;502, sliding lug;601, fixed plate;602, second motor;603, second screw rod;604, moving block;605, sliding slot;606, sliding column;607, L-shaped block;608, fourth rotating roller;701, limit rod;702, third rotating roller;703, displacement sensor. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the following is combined with the drawing and example, and the utility model is further detailed.
[0029] In one embodiment, as Figures 1-4As shown in the figure, a film tension adjusting device, comprising a base 100, two support frames 200, two U-shaped frames 300 and an adjusting assembly for adjusting the film tension, the support frame 200 is installed on one side of the top of the base 100, the U-shaped frame 300 is installed on the other side of the top of the base 100, the adjusting assembly comprises two mounting seats 401 installed on both sides of the top of the base 100, the top of the support frame 200 is rotatably connected with a first rotating roller 402, the top of the mounting seat 401 is rotatably connected with a first connecting rod 403, a rotating frame 404 is rotatably connected between the two first connecting rods 403, a second rotating roller 405 is installed in the middle of the rotating frame 404, a second connecting rod 406 is rotatably connected on one side of the rotating frame 404, a first motor 407 is installed on both sides of the top of the base 100, a first threaded rod 408 is installed on the output end of the first motor 407, the first threaded rod 408 is rotatably connected in the mounting seat 401, a sliding block 409 is threadedly connected on the outer wall of the first threaded rod 408, one end of the second connecting rod 406 is rotatably connected to the sliding block 409, a limiting assembly for limiting the sliding block 409 is arranged on the base 100; by starting the first motor 407, the first threaded rod 408 is driven to rotate, so that the sliding block 409 slides in the base 100, and the second connecting rod 406 is synchronously driven to rotate on one side of the rotating frame 404, so that the first connecting rod 403 is driven to rotate in the mounting seat 401 and the rotating frame 404, and the rotating frame 404 can move in an arc shape up and down while realizing displacement, so that the second rotating roller 405 is displaced, and the film tension can be adjusted.
[0030] In one embodiment, as shown in Figure 1 and Figure 3 The limiting assembly comprises a sliding groove 501, the sliding groove 501 is opened on both sides of the top of the base 100, the two sides of the sliding block 409 are installed with sliding ears 502, and the sliding ears 502 are slidably connected in the sliding groove 501; by sliding the sliding ears 502 on the sliding block 409 in the sliding groove 501, the sliding block 409 can limit its moving direction while being displaced, and will not be offset.
[0031] In one embodiment, as shown in Figure 2 and Figure 4As shown, the deviation rectifying assembly comprises a fixed plate 601 mounted on the top of the U-shaped frame 300, one side of the fixed plate 601 is provided with a second motor 602, the output end of the second motor 602 is provided with a second threaded rod 603, the second threaded rod 603 is rotatably connected to the inside of the fixed plate 601, the outer wall of the second threaded rod 603 is threadedly connected with a moving block 604, the top of the moving block 604 is provided with a sliding groove 605, the inside of the sliding groove 605 is slidably connected with a sliding column 606, the top of the sliding column 606 is rotatably connected with an L-shaped block 607, and the fourth rotating roller 608 is mounted between the two L-shaped blocks 607; when the displacement sensor 703 senses that the film material deviates from the position, the second motor 602 on the side opposite to the position where the film material deviates is started to drive the second threaded rod 603 to rotate, so that the moving block 604 moves on the second threaded rod 603 and synchronously drives the sliding column 606 to move, so that the fourth rotating roller 608 is in an inclined state, since the length of the fourth rotating roller 608 is unchanged, when the fourth rotating roller 608 is in the inclined state, the fourth rotating roller 608 drives the L-shaped block 607 and the sliding column 606 on the other side to slide in the sliding groove 605, so that the situation that the fourth rotating roller 608 cannot be inclined to rectify the deviation is avoided.
[0032] In one embodiment, as shown in Figure 4 As shown, the inside of the moving block 604 is further provided with a limiting rod 701; the limiting rod 701 limits the moving direction of the moving block 604 during the movement.
[0033] In one embodiment, as shown in Figure 2 As shown, the top of the rotating frame 404 is provided with a third rotating roller 702; the third rotating roller 702 is arranged to facilitate the adjustment of the tension of the film material.
[0034] In one embodiment, as shown in Figure 2 As shown, the top of the base 100 is provided with a support, the top of the support is provided with a displacement sensor 703, and the bottom surface of the second rotating roller 405 is embedded with a pressure sensor; the displacement sensor 703 is arranged to detect the position of the film material, so as to avoid the deviation of the film material, and the pressure sensor is arranged to detect the pressure between the second rotating roller 405 and other rotating rollers, so as to judge the change of the tension of the film material.
[0035] In one embodiment, as shown in Figure 2 As shown, the first rotating roller 402, the third rotating roller 702 and the fourth rotating roller 608 have the same height; the film material is conveniently conveyed.
[0036] The above embodiment discloses a film tension adjusting device, wherein, in use, when the tension of the film needs to be adjusted, the first motor 407 is started to drive the first threaded rod 408 to rotate, so that the sliding block 409 slides in the base 100, and synchronously drives the second connecting rod 406 to rotate on one side of the rotating frame 404, so as to drive the first connecting rod 403 to rotate in the mounting seat 401 and the rotating frame 404, and make the rotating frame 404 realize displacement while moving up and down in an arc shape, so as to make the second rotating roller 405 displace, so that the film tension can be adjusted. During the conveying of the film, the film may deviate, at this time, the displacement sensor 703 is arranged to detect the position of the film, when the displacement sensor 703 senses that the film deviates, the second motor 602 on the opposite side of the film deviation position is started to drive the second threaded rod 603 to rotate, so that the moving block 604 moves on the second threaded rod 603, and synchronously drives the sliding column 606 to move, so that the fourth rotating roller 608 is in an inclined state. Since the length of the fourth rotating roller 608 is unchanged, when the fourth rotating roller 608 is in an inclined state, the fourth rotating roller 608 drives the L-shaped block 607 and the sliding column 606 on the other side to slide in the sliding groove 605, so that the fourth rotating roller 608 cannot be inclined and deviated.
[0037] The movement direction of the film is from the first rotating roller 402 to the second rotating roller 405, then passes through the third rotating roller 702, and finally passes through the fourth rotating roller 608.
[0038] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A membrane tension adjustment device, comprising: Base (100); Two support frames (200) are mounted on one side of the top of the base (100); Two U-shaped brackets (300) are mounted on the other side of the top of the base (100); The feature is that it further includes an adjustment component for adjusting the tension of the membrane material. The adjustment component includes two mounting seats (401) mounted on both sides of the top of the base (100). A first rotating roller (402) is rotatably connected to the top of the support frame (200). A first connecting rod (403) is rotatably connected to the top of the mounting seat (401). A rotating frame (404) is rotatably connected between the two first connecting rods (403). A second rotating roller (405) is mounted in the middle of the rotating frame (404). A second connecting rod (406) is rotatably connected to one side. A first motor (407) is installed on both sides of the top of the base (100). A first threaded rod (408) is installed at the output end of the first motor (407). The first threaded rod (408) is rotatably connected to the inside of the mounting base (401). A sliding block (409) is threadedly connected to the outer wall of the first threaded rod (408). One end of the second connecting rod (406) is rotatably connected to the sliding block (409). A limiting component for limiting the sliding block (409) is provided on the base (100).
2. The membrane tension adjustment device according to claim 1, characterized in that, The limiting component includes a slide groove (501), which is formed on both sides of the top of the base (100). Sliding ears (502) are installed on both sides of the sliding block (409), and the sliding ears (502) are slidably connected to the slide groove (501).
3. The membrane tension adjusting device according to claim 1, characterized in that, The U-shaped frame (300) is equipped with a correction component to prevent the membrane material from shifting.
4. The membrane tension adjusting device according to claim 3, characterized in that, The correction assembly includes a fixed plate (601) mounted on the top of the U-shaped frame (300). A second motor (602) is mounted on one side of the fixed plate (601). A second threaded rod (603) is mounted on the output end of the second motor (602). The second threaded rod (603) is rotatably connected to the inside of the fixed plate (601). A moving block (604) is threadedly connected to the outer wall of the second threaded rod (603). A sliding groove (605) is provided on the top of the moving block (604). A sliding column (606) is slidably connected inside the sliding groove (605). An L-shaped block (607) is rotatably connected to the top of the sliding column (606). A fourth roller (608) is installed between the two L-shaped blocks (607).
5. The membrane tension adjusting device according to claim 4, characterized in that, The movable block (604) is also provided with a limiting rod (701) inside.
6. The membrane tension adjusting device according to claim 4, characterized in that, The rotating frame (404) is provided with a third rotating roller (702) at the top.
7. The membrane tension adjusting device according to claim 1, characterized in that, A bracket is mounted on the top of the base (100), a displacement sensor (703) is mounted on the top of the bracket, and a pressure sensor is embedded in the bottom surface of the second roller (405).
8. A membrane tension adjusting device according to claim 6, characterized in that, The first roller (402), the third roller (702), and the fourth roller (608) are at the same height.