Wire normalizing mechanism for data line dispensing equipment
By introducing scrambling and straightening components into the data cable dispensing equipment, combined with a gripper cylinder and a waste box, the problem of residual sheath debris was solved, the straightening effect and stability of the wires were improved, and subsequent processes were ensured to proceed smoothly.
Patent Information
- Application Number
- CN202423251156.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing data cable dispensing equipment often leaves sheath debris in the gaps between wires after the sheath is cut, affecting the effectiveness of subsequent soldering and dispensing processes.
The design combines scrambling and straightening components. The scrambling component first disperses the wires, and the straightening component then straightens them. Combined with the gripper cylinder clamping and the waste box collecting debris, the straightening effect of the wires is improved.
It effectively reduces the impact of sheath debris on wire alignment, improves alignment efficiency and stability, and facilitates subsequent welding and dispensing steps.
Smart Images
Figure CN223632829U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of wire arrangement, in particular to a wire straightening mechanism for a data line dispensing equipment. BACKGROUND
[0002] During the production of a data line, an interface is welded at the end of the data line, and then dispensing is performed on the welding position, so that the welding stability of the welding position is improved, the waterproof performance of the welding position is improved, and the short circuit phenomenon at the interface is avoided.
[0003] The current dispensing equipment cuts the sheath at the end of the data line before dispensing, and then straightens the exposed wire. After the straightening is completed, the interface is welded at the wire position, thereby providing a basis for subsequent dispensing. The straightening station of the wire mainly uses a brush to straighten the wire. The straightening station mainly includes two brush assemblies with opposite rotation directions. The brush contacts the wire to straighten the wire.
[0004] However, in actual use, some debris of the sheath falls into the gap between the wires during the cutting process. The straightening process directly on the wire cannot easily remove the debris, which affects the subsequent welding process and the dispensing process, thereby reducing the straightening effect of the straightening mechanism, and the straightening mechanism needs to be improved. INNOVATION CONTENT
[0005] In order to solve the above problems, the application provides a wire straightening mechanism for a data line dispensing equipment.
[0006] The wire straightening mechanism for the data line dispensing equipment provided by the application adopts the following technical scheme:
[0007] The wire straightening mechanism for the data line dispensing equipment comprises a rack and two oppositely arranged supports, the two oppositely arranged supports are arranged on the rack, a moving seat is slidably connected to each support, a disturbing assembly for spreading the wires is arranged on one of the moving seats, and a straightening assembly for straightening the wires is arranged on the other moving seat.
[0008] When the wire needs to be straightened, the disturbing assembly first spreads the wire to be straightened, so that the debris of the sheath is not easily left in the wire. Then, the straightening assembly is started and the wire is straightened, thereby completing the straightening process of the wire. Under the action of the pre-processing of the disturbing assembly, the possibility that the debris affects the subsequent welding and dispensing of the wire is reduced, thereby improving the straightening effect of the straightening mechanism on the wire.
[0009] Preferably, the disordered component and the regular component each comprise a first support plate and a second support plate, and a motor is arranged on each of the first support plate and the second support plate, and a brush wheel is coaxially connected to an output end of the motor, the rotation direction of the motor on the first support plate is opposite to that of the motor on the second support plate, the rotation direction of the motor on the first support plate in the disordered component is opposite to that of the motor on the first support plate in the regular component, and the rotation direction of the motor on the second support plate in the disordered component is opposite to that of the motor on the second support plate in the regular component.
[0010] By adopting the above technical scheme, since the rotation directions of the motors on the first support plate and the second support plate are opposite, the two brush wheels in the disordered component can be conveniently spread apart or the two brush wheels in the regular component can be conveniently regularized.
[0011] Preferably, the disordered component is two groups arranged oppositely, the regular component is two groups arranged oppositely, and each group of the regular component is matched with one group of the disordered component.
[0012] By adopting the above technical scheme, a plurality of groups of the disordered component or the regular component are arranged, so that more data lines can be processed at the same time, thereby improving the regularizing efficiency of the regularizing mechanism on the data lines.
[0013] Preferably, a guide rail is arranged on the support, a sliding block is arranged on the side of the moving seat close to the support, the sliding block is slidingly connected to the guide rail, a linear driving mechanism is arranged on the support, and an output end of the linear driving mechanism is connected to the moving seat.
[0014] By adopting the above technical scheme, the linear driving mechanism controls the moving seat at the corresponding position to move, and the sliding block of the moving seat moves along the guide rail, thereby improving the stability of the moving seat when moving, so that the disordered component and the regular component can work more stably.
[0015] Preferably, a plurality of supports are arranged on the rack, each of the supports corresponds to one group of the disordered component or one group of the regular component, a clamping jaw cylinder is arranged on the support, and a clamping plate is arranged on an output end of the clamping jaw cylinder.
[0016] By adopting the above technical scheme, during the working process of the disordered component or the regular component, the clamping jaw cylinder controls the clamping plate to move, and the clamping plate clamps the data line at the corresponding position, thereby reducing the possibility of the data line moving during the disordered or regular process, and improving the stability of the disordered component and the regular component when working.
[0017] Preferably, a plurality of waste boxes are arranged on the moving seat, and each of the waste boxes corresponds to one group of the disordered component or one group of the regular component.
[0018] By adopting the above technical scheme, the waste boxes collect the debris falling off during the spreading or regularizing of the data lines, thereby reducing the possibility of the debris falling on the rack.
[0019] Preferably, a through hole is formed on the waste box, a fixing groove in communication with the through hole is formed on the moving seat, a fixing column is arranged in the through hole, the fixing column extends into the fixing groove, a limiting plate is arranged on the fixing column, and the limiting plate abuts against the waste box.
[0020] By using the above technical scheme, when the waste box needs to be installed, the worker positions the through hole and the fixing groove, and then inserts the fixing column into the through hole. The worker continues to move the fixing column, so that the fixing column is inserted into the fixing groove. After the limiting plate abuts against the waste box, the installation of the waste box is completed, thereby providing convenience for the installation of the waste box.
[0021] Preferably, a first magnet is arranged on the groove bottom of the fixing groove, a second magnet is arranged on the end of the fixing column away from the limiting plate, and the second magnet is magnetically attracted to the first magnet.
[0022] By using the above technical scheme, the first magnet and the second magnet cooperate to provide limiting for the fixing column and the limiting plate, thereby reducing the possibility that the fixing column is separated from the moving seat.
[0023] In summary, the present application has at least one of the following beneficial technical effects:
[0024] 1. By arranging the disordered component and the regularizing component, the disordered component first spreads the wires, thereby reducing the possibility that the sheath debris is left in the wires, and the regularizing component then regularizes the wires, so that the debris is not easy to affect the regularizing of the wires, thereby improving the regularizing effect of the regularizing mechanism on the wires.
[0025] 2. By arranging the clamping jaw air cylinder and the clamping plate, the data line is limited, thereby reducing the possibility that the data line moves in the process of processing, and improving the stability of the disordered component and the regularizing component when working.
[0026] 3. By arranging the waste box, the waste box collects the debris falling off in the process of processing the wires, so that the debris is not easy to fall on the rack. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application;
[0028] Figure 2 is a schematic diagram of the structure for embodying the position relationship between the support and the moving seat of the embodiment of the present application;
[0029] Figure 3 is Figure 2 an enlarged schematic diagram of part A in FIG. 6.
[0030] Explanation of reference signs: 1, rack; 11, support; 12, clamping jaw cylinder; 121, clamping plate; 2, support; 21, moving seat; 211, sliding block; 212, fixed groove; 213, first magnet; 22, linear drive mechanism; 23, guide rail; 3, disordered assembly; 4, regular assembly; 5, first support plate; 6, second support plate; 7, motor; 71, brush wheel; 8, waste box; 81, through hole; 9, fixing column; 91, limiting plate; 92, second magnet. DETAILED DESCRIPTION
[0031] The following will be described in detail below with reference to the accompanying drawings Figures 1-3 The present application is further described in detail.
[0032] The embodiment of the present application discloses a wire regularizing mechanism for a data line dispensing equipment. Figure 1 A wire regularizing mechanism for a data line dispensing equipment, comprising a rack 1 and two oppositely arranged supports 2, both of which are fixed on the rack 1. One of the moving seats 21 is provided with a disordered assembly 3 for spreading the wires, and the other moving seat 21 is provided with a regular assembly 4 for arranging the wires. The disordered assembly 3 first disorients the wires, reducing the possibility of sheath debris sticking to the wires, and the regular assembly 4 then gathers the wires, making it difficult for debris to affect the regularity of the wires, thereby improving the arrangement effect of the regularizing mechanism on the wires, and providing convenience for the subsequent welding and dispensing steps of the wires.
[0033] Referring to Figure 1 The disordered assembly 3 and the regular assembly 4 each include a first support plate 5 and a second support plate 6, which are oppositely arranged on the corresponding moving seat 21. The first support plate 5 and the second support plate 6 are each fixed with a motor 7, and the output end of the motor 7 is coaxially fixed with a brush wheel 71. The brush wheel 71 is a wheel with brushes.
[0034] The motor 7 on the first support plate 5 and the motor 7 on the second support plate 6 are opposite in rotation direction, and the motor 7 on the first support plate 5 in the disordered assembly 3 and the motor 7 on the first support plate 5 in the regular assembly 4 are opposite in rotation direction, and the motor 7 on the second support plate 6 in the disordered assembly 3 and the motor 7 on the second support plate 6 in the regular assembly 4 are opposite in rotation direction.
[0035] Referring to Figure 1 And the disordered assembly 3 and the regular assembly 4 are oppositely arranged in two groups, the two groups of disordered assemblies 3 are arranged on the corresponding moving seats 21, and the regular assemblies 4 are arranged on the corresponding moving seats 21. Arranging multiple groups of disordered assemblies 3 and regular assemblies 4 can process more wires at the same time, thereby improving the regularizing efficiency of the regularizing mechanism on the wires.
[0036] Referring to Figure 1 andFigure 2 In order to facilitate the control of the movement of the moving seat 21, a linear drive mechanism 22 is fixed on the support 2, and the output end of the linear drive mechanism 22 is fixed with the moving seat 21 at the corresponding position. The linear drive mechanism 22 can be provided as an electric push rod, a pneumatic cylinder or an electric cylinder, etc., and is provided as a pneumatic cylinder in the embodiment of the application. A guide rail 23 is fixed on the support 2, and a sliding block 211 is fixed on the side of the moving seat 21 close to the support 2, and the sliding block 211 is in sliding connection with the guide rail 23.
[0037] The linear drive mechanism 22 controls the movement of the moving seat 21 at the corresponding position, and the moving seat 21 controls the movement of the disordered assembly 3 at the corresponding position or the regular assembly 4 at the corresponding position. At the same time, each motor 7 in the regular assembly 4 and each motor 7 in the disordered assembly 3 are started and drive the corresponding brush wheel 71 to rotate. Since the rotation directions of the adjacent two brush wheels 71 are opposite, the wires can be spread or regularized, so as to regularize the wires.
[0038] Referring to Figure 1 In order to improve the stability during the wire regularizing, a plurality of supports 11 are fixed on the rack 1, and each support 11 corresponds to a group of disordered assemblies 3 or a group of regular assemblies 4. A clamping jaw pneumatic cylinder 12 is fixed on the support 11, and a clamping plate 121 is arranged on the output end of the clamping jaw pneumatic cylinder 12. When the wire moves to the disordered assembly 3 at the corresponding position or the regular assembly 4 at the corresponding position, the clamping jaw pneumatic cylinder 12 controls the movement of the clamping plate 121, and the clamping plate 121 clamps the data line at the corresponding position, which reduces the possibility of movement of the data line during the arrangement, thereby improving the stability of the regularizing mechanism during the regularizing of the wires.
[0039] Referring to Figure 1 A plurality of waste boxes 8 are fixed on the moving seat 21, and each waste box 8 corresponds to a group of disordered assemblies 3 or a group of regular assemblies 4. During the operation of the brush wheel 71 in the disordered assembly 3 and the regular assembly 4, the falling debris falls into the waste box 8 under the action of its own gravity, which reduces the possibility of waste falling on the rack 1.
[0040] Referring to Figure 2 and Figure 3 In order to facilitate the installation of the waste box 8, a through hole 81 is formed in the waste box 8, and a fixing groove 212 is formed in the moving seat 21 and communicates with the through hole 81. A fixing column 9 is arranged in the through hole 81 and extends into the fixing groove 212. A limiting plate 91 is fixed on the fixing column 9 and abuts against the waste box 8.
[0041] The worker moves the fixing column 9 so that the fixing column 9 passes through the through hole 81 and is inserted into the fixing groove 212 when the through hole 81 and the fixing groove 212 are opposite. When the limiting plate 91 abuts against the waste box 8, the installation of the waste box 8 is completed, thereby providing convenience for the installation of the waste box 8.
[0042] Referring to Figure 3 , in order to improve the stability of the waste box 8 in use, the first magnet 213 is fixed at the bottom of the fixing groove 212, and the second magnet 92 is fixed at the end of the fixing column 9 away from the limiting plate 91, and the second magnet 92 is magnetically attracted to the first magnet 213. When the worker inserts the fixing column 9 into the fixing groove 212, the fixing column 9 is moved to the second magnet 92 and the first magnet 213 is magnetically attracted. At this time, the first magnet 213 and the second magnet 92 cooperate to provide a limit for the fixing column 9 and the limiting plate 91, reducing the possibility of the fixing column 9 separating from the moving seat 21, thereby improving the connection stability between the waste box 8 and the moving seat 21.
[0043] The implementation principle of the wire straightening mechanism of the data line dispensing equipment according to an embodiment of the application is as follows: when it is necessary to straighten the wire, the disturbing assembly 3 is started and the wire is scattered, reducing the possibility of debris adhering to the wire. After the wire is scattered, the straightening assembly 4 straightens the wire again, so that the debris is not easy to affect the straightening of the wire, improving the straightening effect of the straightening mechanism on the wire, and providing convenience for subsequent welding and dispensing steps of the wire.
[0044] The above are preferred embodiments of the application, and are not intended to limit the protection scope of the application, therefore: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A wire straightening mechanism for a data cable dispensing device, characterized in that: It includes a frame (1) and two supports (2) arranged opposite each other. Both supports (2) are mounted on the frame (1). A movable seat (21) is slidably connected to the support (2). One of the movable seats (21) is provided with a shuffling component (3) for spreading out the wires, and the other movable seat (21) is provided with a straightening component (4) for straightening the wires.
2. The wire straightening mechanism for a data line dispensing apparatus according to claim 1, wherein: Both the scrambling component (3) and the straightening component (4) include a first support plate (5) and a second support plate (6). Both the first support plate (5) and the second support plate (6) are equipped with motors (7). A brush wheel (71) is coaxially connected to the output end of the motor (7). The motor (7) on the first support plate (5) and the motor (7) on the second support plate (6) have opposite rotation directions. The motor (7) on the first support plate (5) in the scrambling component (3) has opposite rotation directions to the motor (7) on the first support plate (5) in the straightening component (4). The motor (7) on the second support plate (6) in the scrambling component (3) has opposite rotation directions to the motor (7) on the second support plate (6) in the straightening component (4).
3. The wire straightening mechanism for a data line dispensing apparatus according to claim 2, wherein: The scrambling components (3) are arranged in two opposite groups, and the regularizing components (4) are arranged in two opposite groups. Each group of regularizing components (4) is paired with a group of scrambling components (3).
4. The wire straightening mechanism for a data line dispensing apparatus according to claim 1, wherein: The support (2) is provided with a guide rail (23), and the movable seat (21) is provided with a slider (211) on the side near the support (2). The slider (211) is slidably connected to the guide rail (23). The support (2) is provided with a linear drive mechanism (22), and the output end of the linear drive mechanism (22) is connected to the movable seat (21).
5. The wire straightening mechanism for a data line dispensing apparatus according to claim 3, wherein: The frame (1) is provided with several supports (11), each of the supports (11) corresponds to a set of scrambling components (3) or a set of regularizing components (4), and the support (11) is provided with a gripper cylinder (12), and the output end of the gripper cylinder (12) is provided with a clamping plate (121).
6. The wire straightening mechanism for a data line dispensing apparatus according to claim 3, wherein: The movable base (21) is provided with several waste boxes (8), each of which corresponds to a set of scrambling components (3) or a set of organizing components (4).
7. The wire straightening mechanism for a data line dispensing apparatus according to claim 6, wherein: The waste box (8) has a through hole (81), and the movable seat (21) has a fixing groove (212) that communicates with the through hole (81). A fixing post (9) is provided in the through hole (81), and the fixing post (9) extends into the fixing groove (212). A limiting plate (91) is provided on the fixing post (9), and the limiting plate (91) abuts against the waste box (8).
8. The wire straightening mechanism for a data line dispensing apparatus according to claim 7, wherein: The bottom of the fixing groove (212) is provided with a first magnet (213), and the end of the fixing column (9) away from the limiting plate (91) is provided with a second magnet (92). The second magnet (92) and the first magnet (213) are magnetically attracted to each other.