Copper wire tinning equipment with automatic heating function
By introducing deformation support pillars and a constant temperature controller into the copper wire tin plating equipment, the problem of unstable temperature control was solved, ensuring the quality of tin plating and facilitating the handling of tin dross, thus achieving improved temperature stability and cleaning efficiency.
Patent Information
- Application Number
- CN202423082119.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing copper wire tinning equipment suffers from unstable temperature control, leading to a decline in tinning quality and inconvenient tin dross disposal.
A copper wire tin plating equipment with automatic heating function was designed. It adopts a combination of deformation support and constant temperature controller to ensure that the temperature of the tin plating bath is between 280-300 degrees and to provide an early warning when the temperature is too high. At the same time, the slag collection component can conveniently collect tin dross.
Stable temperature control of the tin plating bath was achieved, insulation blistering was avoided, and the cleaning efficiency of tin dross was improved.
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Figure CN223633433U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire tinning equipment technical field, more specifically, relate to a copper wire tinning equipment with automatic heating function. BACKGROUND
[0002] Copper wire in life, because copper wire has good conductivity, good thermal conductivity and plasticity is good and so on, so copper wire is used in manufacturing wire, magnetism instrument and pipe and so on copper material, in the copper wire processing process, need degree copper wire surface tinning, tinning finished copper wire has oxidation resistance and corrosion resistance and so on, can increase the service life of copper wire, therefore in the copper wire processing process, need to tinning copper wire.
[0003] At present in the copper wire tinning process, because temperature is too high or too low can all influence copper wire tinning quality, when tin furnace temperature is too high, temperature can lead to soldering aging, is unfavorable to tin furnace life, and can also cause insulation blistering phenomenon, when tin furnace temperature is too low, copper wire stays in tin furnace for too long, then can lead to the formation of uneven new tin layer, thereby causing crystallization phenomenon, for this, the present scheme proposes a copper wire tinning equipment with automatic heating function. SUMMARY
[0004] 1. Technical problem to be solved:
[0005] In view of the problems existing in the prior art, the utility model aims at providing a copper wire tinning equipment with automatic heating function, which can keep the temperature in the tinning tank between 280-300 degrees during use, and can give a warning when the temperature exceeds the corresponding tinning temperature, and can also conveniently clean the tin slag generated during tinning.
[0006] 2. Technical scheme:
[0007] To solve the above problems, the utility model adopts the following technical scheme.
[0008] A copper wire tinning equipment with automatic heating function, comprising a control box, the side end of the control box is fixedly connected with a tinning furnace, the upper end of the tinning furnace is provided with a tinning tank, the inner bottom end of the tinning tank is provided with a heating piece, the upper end of the heating piece is fixedly connected with a deformation support, the left and right sides of the top of the tinning tank are provided with through holes, the inner walls of the through holes are provided with a contraction assembly, the inner walls of the tinning tank are provided with a slag collecting piece, the left and right ends of the slag collecting piece are located on the upper side of the contraction assembly, a constant temperature controller is installed in the control box, and the constant temperature controller is electrically connected with the heating piece.
[0009] Further improvement lies in that the heating piece comprises a setting groove formed at the bottom end of the tinning tank, a base is installed between the inner walls of the setting groove, a heating plate is fixedly connected to the upper end of the base, a temperature sensor and a plurality of evenly distributed heating rods are installed on the upper end of the heating plate, a heat-conducting silica gel pad is also installed on the upper end of the heating plate, the heat-conducting silica gel pad is sleeved on the outer side of the heating rods, and a heat-conducting plate is fixedly connected to the upper end of the heat-conducting silica gel pad and is in the same horizontal plane with the inner bottom end of the tinning tank.
[0010] Further improvement lies in that the heating piece comprises a setting groove formed at the bottom end of the tinning tank, a base is installed between the inner walls of the setting groove, a heating plate is fixedly connected to the upper end of the base, a temperature sensor and a plurality of evenly distributed heating rods are installed on the upper end of the heating plate, a heat-conducting silica gel pad is also installed on the upper end of the heating plate, the heat-conducting silica gel pad is sleeved on the outer side of the heating rods, and a heat-conducting plate is fixedly connected to the upper end of the heat-conducting silica gel pad and is in the same horizontal plane with the inner bottom end of the tinning tank.
[0011] Further improvement lies in that the heating piece comprises a setting groove formed at the bottom end of the tinning tank, a base is installed between the inner walls of the setting groove, a heating plate is fixedly connected to the upper end of the base, a temperature sensor and a plurality of evenly distributed heating rods are installed on the upper end of the heating plate, a heat-conducting silica gel pad is also installed on the upper end of the heating plate, the heat-conducting silica gel pad is sleeved on the outer side of the heating rods, and a heat-conducting plate is fixedly connected to the upper end of the heat-conducting silica gel pad and is in the same horizontal plane with the inner bottom end of the tinning tank.
[0012] Further improvement lies in that the heating piece comprises a setting groove formed at the bottom end of the tinning tank, a base is installed between the inner walls of the setting groove, a heating plate is fixedly connected to the upper end of the base, a temperature sensor and a plurality of evenly distributed heating rods are installed on the upper end of the heating plate, a heat-conducting silica gel pad is also installed on the upper end of the heating plate, the heat-conducting silica gel pad is sleeved on the outer side of the heating rods, and a heat-conducting plate is fixedly connected to the upper end of the heat-conducting silica gel pad and is in the same horizontal plane with the inner bottom end of the tinning tank.
[0013] 3. Beneficial effects:
[0014] Compared with the prior art, the technical scheme has the beneficial effects that:
[0015] The utility model discloses a reasonable design, and personnel press the both sides of the slag collecting piece, make the contraction assembly move down and position, make the slag collecting piece whole embed in the tinning tank, so that the tin slag produced when the subsequent copper wire is tinned can fall to the inside of the slag collecting piece and be collected, so as to facilitate subsequent processing.
[0016] The utility model discloses a structure is simple, and the heating and temperature control of tinning water can be sustained under the action of heating part and constant temperature control instrument, when the temperature of tinning water is higher than 300 degrees, the temperature reaches phase change point because of the deformation pillar induction, and the deformation pillar is extended, thereby the slag collecting piece originally embedded in the tinning tank is pushed up, thereby warning personnel, indicating that the temperature at this time and the normal temperature of tinning are exceeded, and the insulation blister phenomenon is easy to cause, and personnel disconnect power supply in time, and copper wire tinning operation is not carried out, and the equipment is checked.
[0017] The utility model discloses a structure is simple, and the heating and temperature control of tinning water can be sustained under the action of heating part and constant temperature control instrument, when the temperature of tinning water is higher than 300 degrees, the temperature reaches phase change point because of the deformation pillar induction, and the deformation pillar is extended, thereby the slag collecting piece originally embedded in the tinning tank is pushed up, thereby warning personnel, indicating that the temperature at this time and the normal temperature of tinning are exceeded, and the insulation blister phenomenon is easy to cause, and personnel disconnect power supply in time, and copper wire tinning operation is not carried out, and the equipment is checked.
[0018] Need to explain, the structure that the utility model discloses is not introduced because not involving the design key point and improvement direction of the utility model, same or can adopt prior art to be realized here do not make superfluous words. DRAWINGS
[0019] Figure 1 It is the structure schematic diagram of the utility model whole;
[0020] Figure 2 It is the structure schematic diagram of the utility model slag collecting piece;
[0021] Figure 3 It is the structure schematic diagram of the utility model heating part;
[0022] Figure 4 It is the structure schematic diagram of the utility model contraction subassembly;
[0023] Figure 5 It is the structure schematic diagram of the utility model movable board internal slide;
[0024] Mark explanation in drawing:
[0025] 1, control box;2, tinning furnace;3, tinning tank;
[0026] 4, heating part;41, placement groove;42, base;43, heating plate;44, heating rod;45, temperature sensor;46, heat-conducting silica gel pad;47, heat-conducting plate;
[0027] 5, deformation pillar;6, through -hole;
[0028] 7, contraction subassembly;71, placement base plate;72, movable plate;73, contraction rod;74, stand;75, spring;76, limit block one;77, limit block two;78, limit block three;79, limit rod;
[0029] 8, slag collecting element; 81, slag collecting frame; 82, support plate; 83, liquid permeable hole one; 84, liquid permeable hole two;
[0030] 9, thermostat. DETAILED DESCRIPTION
[0031] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, in which several embodiments of the present application are given. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present application is more thorough and complete.
[0032] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0033] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0034] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing", "provided with", "provided in" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. EMBODIMENT
[0035] Please refer to Figures 1-5A copper wire tinning equipment with automatic heating function, including control box 1, the side end of control box 1 is fixedly connected with tinning furnace 2, the upper end of tinning furnace 2 is provided with tinning groove 3, the inner bottom end of tinning groove 3 is equipped with heating piece 4, the upper end of heating piece 4 is fixedly connected with deformation support 5, the left and right sides of the top of tinning groove 3 are provided with through hole 6, contraction assembly 7 is installed between the inner walls of through hole 6, slag collecting piece 8 is arranged between the inner walls of tinning groove 3, the left and right ends of slag collecting piece 8 are located on the upside of contraction assembly 7, constant temperature controller 9 is installed in control box 1, and constant temperature controller 9 is electrically connected with heating piece 4.
[0036] In the use process, the temperature in the tinning groove of the existing copper wire tinning equipment is always maintained between 280-300 degrees during use, and a warning can be given when the temperature exceeds the corresponding tinning temperature, and the tin slag generated during tinning can be conveniently cleaned.In this embodiment, the personnel first place the slag collecting piece 8 in the tinning groove 3, and due to the limiting of the contraction assembly 7, the slag collecting piece 8 is not at the same horizontal plane as the table surface of the tinning furnace 2.At this time, the personnel press the two sides of the slag collecting piece 8 to make the contraction assembly 7 move downward and be positioned, so that the slag collecting piece 8 is completely embedded in the tinning groove 3, so that the tin slag generated during the subsequent tinning of the copper wire can fall into the slag collecting piece 8 for collection for subsequent processing.
[0037] In this embodiment, the tinning water can be continuously heated and temperature-controlled under the action of the heating piece 4 and the constant temperature controller 9.If the temperature of the tinning water is higher than 300 degrees, the temperature sensed by the deformation support 5 reaches the phase transition point, so the deformation support 5 is stretched, the slag collecting piece 8 originally embedded in the tinning groove 3 is pushed up, and the personnel are warned that the temperature has exceeded the normal temperature during tinning and is likely to cause insulation blistering.The personnel can disconnect the power supply in time and check the equipment without performing the copper wire tinning operation.
[0038] In this embodiment, the deformation support 5 is made of shape memory alloy material, and its phase transition point is 300 degrees.When the temperature is higher than 300 degrees, the deformation support 5 is stretched to push up the slag collecting piece 8.When the temperature is lower than the critical point of 300 degrees, the deformation support 5 returns to the initial shape.
[0039] When the slag collecting piece 8 needs to be cleaned under normal operation, the personnel press the slag collecting piece 8 again after the temperature decreases, the contraction assembly 7 originally engaged in the through hole 6 rebounds, the slag collecting piece 8 is pushed up, and is not embedded in the tinning groove 3, which is convenient for the personnel to take and clean the tin slag in the slag collecting piece 8.
[0040] Please refer toFigures 1-3 The heating piece 4 comprises a setting groove 41 formed at the bottom end of the tinning tank 3, a base 42 is mounted between the inner walls of the setting groove 41, a heating plate 43 is fixedly connected to the upper end of the base 42, a temperature sensor 45 and a plurality of evenly distributed heating rods 44 are mounted on the upper end of the heating plate 43, a heat-conducting silica gel pad 46 is also mounted on the upper end of the heating plate 43, the heat-conducting silica gel pad 46 is sleeved on the outer side of the heating rod 44, and the heat-conducting plate 47 is fixedly connected to the upper end of the heat-conducting silica gel pad 46 and is in the same horizontal plane as the inner bottom end of the tinning tank 3.
[0041] In use, the constant temperature controller 9 adopts a WJB liquid expansion type adjustable knob temperature controller, which can promote temperature sensing and control of the heating rod 44 through the temperature sensor 45 when the heating rod 44 is electrically heated, so as to ensure that the electric heating temperature is maintained between 280-300 degrees, wherein the heating rod 44 actively heats, and the heat of the heat-conducting silica gel pad 46 is transmitted to promote the surface of the heat-conducting plate 47 to be continuously heated, thereby heating the tinning water in the tinning tank 3.
[0042] Please refer to Figures 1-2 and Figures 4-5 The contraction assembly 7 comprises a setting base plate 71 embedded and mounted in the tinning furnace 2, a movable plate 72 is slidingly connected between the inner walls of the setting base plate 71, a contraction rod 73 is fixedly connected to one side of the movable plate 72, the contraction rod 73 is located between the inner walls of the through hole 6, a stand 74 is fixedly connected to the top end of the movable plate 72 and the side wall of the setting base plate 71, a spring 75 is sleeved between the inner walls of the two stands 74, a limiting block one 76, a limiting block two 77 and a limiting block three 78 are sequentially mounted on the side wall of the movable plate 72 from top to bottom, a limiting rod 79 is rotationally connected to the inner bottom end of the setting base plate 71, and the other end of the limiting rod 79 is located between the inner walls of the movable plate 72.
[0043] More specifically, the limiting block one 76 is located at the top center end of the movable plate 72, the limiting block two 77 is located at the center of the movable plate 72 and is provided with a notch corresponding to the limiting block one 76 at the upper end and an inclined surface at the bottom, and the limiting block three 78 is located at the bottom side of the movable plate 72 and is in close contact with the inner walls of the setting base plate 71.
[0044] In the use process of the scheme, when the personnel install the slag collecting piece 8, the slag collecting piece 8 can be directly pressed to drive the contraction rod 73 to move the movable plate 72 downward, and as the movable plate 72 continuously moves downward, the slide on the side wall of the movable plate 72 is divided into two sides, one side is provided with a slope, and the other side is provided with a straight line, and the height is lower than the highest point of the opposite slope, so that when the movable plate 72 moves downward, the limiting rod 79 can only slide along the inclined surface of the limiting block three 78 and the limiting block two 77, and finally fall into the gap of the limiting block two 77 in the straight slide to be limited, at this time, the contraction rod 73 is in the same horizontal plane with the top surface of the through hole 6, and the slag collecting piece 8 can be completely embedded in the tinning tank 3, so as to carry out the tinning operation of the copper wire.
[0045] After the tinning operation, when the tin slag accumulated in the slag collecting piece 8 is too much, after the surface temperature of the slag collecting piece 8 cools down, the personnel can press the slag collecting piece 8 again to drive the limiting rod 79 to be demolded at the gap of the limiting block two 77 along the straight slide, and then under the elastic potential reset of the spring 75, the movable plate 72 rebounds, and the contraction rod 73 slides in the through hole 6 to eject the slag collecting piece 8 above, so that the personnel can take and recycle the tin slag inside.
[0046] Please refer to Figure 2 , the slag collecting piece 8 comprises a slag collecting frame 81 arranged between the inner walls of the tinning tank 3, the left and right ends of the slag collecting frame 81 are fixedly connected with support plates 82, the support plates 82 are located on the upper side of the contraction assembly 7, a plurality of liquid permeable holes one 83 are arranged on the inner wall of the slag collecting frame 81, and liquid permeable holes two 84 are arranged at the four corner ends of the bottom of the slag collecting frame 81.
[0047] In the use process of the scheme, under the action of the liquid permeable holes one 83 and the liquid permeable holes two 84, when the personnel take the slag collecting frame 81 to clean the tin slag inside, the tinning water can be released from the slag collecting piece 8 more quickly, so as to speed up the processing efficiency of the tin slag.
[0048] The above-described embodiments only express certain implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the patent scope of the present application; it should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. A copper wire tinning equipment with automatic heating function, comprising a control box (1), characterized in that: The side end of the control box (1) is fixedly connected with a tinning furnace (2), the upper end of the tinning furnace (2) is provided with a tinning groove (3), the inner bottom end of the tinning groove (3) is provided with a heating piece (4), the upper end of the heating piece (4) is fixedly connected with a deformation support column (5), the left and right sides of the top of the tinning groove (3) are provided with through holes (6), the inner walls of the through holes (6) are provided with contraction assemblies (7), the inner walls of the tinning groove (3) are provided with slag collecting pieces (8), the left and right ends of the slag collecting pieces (8) are located on the upper side of the contraction assemblies (7), the inside of the control box (1) is provided with a constant temperature controller (9), and the constant temperature controller (9) is electrically connected with the heating piece (4).
2. The copper wire tinning apparatus with automatic heating function according to claim 1, characterized in that: The heating piece (4) comprises a mounting groove (41) provided at the inner bottom end of the tinning groove (3), the inner walls of the mounting groove (41) are provided with a base (42), the upper end of the base (42) is fixedly connected with a heating plate (43), one temperature sensor (45) and a plurality of evenly distributed heating rods (44) are mounted on the upper end of the heating plate (43), the upper end of the heating plate (43) is also provided with a heat-conducting silica gel pad (46), the heat-conducting silica gel pad (46) is sleeved on the outer side of the heating rod (44), and the upper end of the heat-conducting silica gel pad (46) is fixedly connected with a heat-conducting plate (47). The heat-conducting plate (47) is in the same horizontal plane as the inner bottom end of the tinning groove (3).
3. The copper wire tinning apparatus with automatic heating function according to claim 1, characterized in that: The contraction assembly (7) comprises a mounting bottom plate (71) embeddedly installed in the tinning furnace (2), the inner walls of the mounting bottom plate (71) are slidably connected with a movable plate (72), one side of the movable plate (72) is fixedly connected with a contraction rod (73), the contraction rod (73) is located between the inner walls of the through hole (6), the top end of the movable plate (72) and the side wall of the mounting bottom plate (71) are fixedly connected with a stand column (74), the inner walls of the two stand columns (74) are sleeved with a spring (75), the side wall of the movable plate (72) is sequentially provided from top to bottom with a limiting block one (76), a limiting block two (77) and a limiting block three (78), the inner bottom end of the mounting bottom plate (71) is rotatably connected with a limiting rod (79), and the other end of the limiting rod (79) is located between the inner walls of the movable plate (72).
4. The apparatus for tinning copper wire with automatic heating function according to claim 3, characterized in that: The limiting block one (76) is located at the top center end of the movable plate (72), the limiting block two (77) is located at the center of the movable plate (72) and is provided with a notch corresponding to the limiting block one (76) at the upper end, and the bottom is provided as an inclined surface, and the limiting block three (78) is located at the bottom side of the movable plate (72) and is in close contact with the inner walls of the mounting bottom plate (71).
5. The apparatus for tinning copper wire with automatic heating function according to claim 1, characterized in that: The slag collecting piece (8) comprises a slag collecting frame (81) provided between the inner walls of the tinning groove (3), the left and right ends of the slag collecting frame (81) are fixedly connected with support plates (82), the support plates (82) are located on the upper side of the contraction assembly (7), a plurality of evenly distributed liquid permeation holes one (83) are formed in the inner walls of the slag collecting frame (81), and liquid permeation holes two (84) are formed in the four corner ends of the bottom of the slag collecting frame (81).