Drying and leveling machine for spunlace non-woven fabric production

By designing a drying and leveling machine for spunlace nonwoven fabric production, the problems of steam heat waste and fixed heating tube distance were solved, realizing heat recycling and distance adjustment, thereby improving production efficiency and product quality.

CN223636541UActive Publication Date: 2025-12-05SATERI (CHINA) FIBER CO LTD
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Patent Information

Application Number
CN202422697066.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-12-05
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing spunlace nonwoven fabric dryers directly release steam heat after drying, resulting in resource waste. Furthermore, the distance between the heating element and the nonwoven fabric is fixed and cannot be adjusted, which can easily lead to excessive heating and damage to the nonwoven fabric.

Method used

A drying and flattening machine was designed, which includes an air outlet, an air hood, an air inlet, an air pump, an exhaust pipe, and a water vapor filter cotton to realize the recycling of steam heat. The distance between the heating tube and the non-woven fabric is adjusted by a bidirectional threaded rod and a motor system to avoid overheating damage.

Benefits of technology

This technology enables the recycling of steam heat, reduces energy consumption, and improves production efficiency and product quality by adjusting the distance between heating tubes to prevent damage to the nonwoven fabric.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a drying temper mill for spunlace non-woven fabric production, and relates to the technical field of non-woven fabric production, the drying temper mill comprises a box body, an air outlet is arranged in the top of the box body, an air outlet cover is fixedly arranged on the top of the box body and above the air outlet, an air inlet hole is arranged in the bottom of the box body, and the air inlet hole is communicated with the air outlet cover. An air inlet box is fixedly installed at the bottom of the box body and located below the air inlet hole, an air pump is fixedly installed on the back of the box body, and an air suction pipe is fixedly installed at the input end of the air pump; the non-woven fabric drying device has the advantages that in the non-woven fabric drying process, hot air generated in the box body can be pumped out after the air pump is started during drying, and then the hot air is guided into the air inlet box through the exhaust pipe; and then moisture in the steam is filtered out through the water vapor filter cotton, and then the steam enters the box body from the air inlet hole to dry the non-woven fabric, so that heat generated during drying is recycled, and the heating consumption of the electric heating pipe is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to non - woven production technical field, concretely is a kind of for the drying and flattening machine for spunlace non - woven production. BACKGROUND

[0002] Spunlace non - woven fabric is that high pressure micro water flow is sprayed to one or more fiber web, so that fiber is entangled together, so that fiber web is reinforced and has certain strength, and the fabric obtained is spunlace non - woven fabric. Its fiber raw material source is extensive, can be polyester, chinlon, propylene, viscose fiber, chitin fiber, microfiber, tencel, silk, bamboo fiber, wood pulp fiber, seaweed fiber etc.

[0003] At present, spunlace non - woven fabric processing process needs to be dried, then needs to use drying machine to dry, and the steam of existing spunlace drying machine is directly discharged after drying non - woven fabric, the heat in its steam is also discharged, and the heat in steam cannot be recycled, then resources are wasted, in addition, the heating pipe in the inside of existing drying machine is fixedly installed, its distance with non - woven fabric is fixed, if the temperature of heating pipe is too high and the distance with non - woven fabric is too close, spunlace non - woven fabric is easily caused by excessive heat and scrapped, and the distance between heating pipe and non - woven fabric cannot be adjusted according to the temperature in the inside of drying machine, then there is certain deficiency, for this, we propose a kind to be used for the drying and flattening machine for spunlace non - woven production. UTILITARIAN CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a drying and flattening machine for spunlace non - woven production, which solves the problems raised in the above background art.

[0005] To achieve the above object, the utility model is realized by the following technical scheme: a drying and flattening machine for spunlace non - woven production, comprising a box body, a gas outlet is formed in the inside of the top of the box body, a gas outlet cover is fixedly installed on the top of the box body and above the gas outlet, a gas inlet hole is formed in the inside of the bottom of the box body, a gas inlet box is fixedly installed on the bottom of the box body and below the gas inlet hole, a gas pump is fixedly installed on the back of the box body, an air extraction pipe is fixedly installed on the input end of the gas pump, one end of the air extraction pipe is fixedly connected with one side of the gas outlet cover, an exhaust pipe is fixedly installed on the output end of the gas pump, one end of the exhaust pipe is fixedly connected with the gas inlet box, and water vapor filter cotton is installed in the inside of the gas inlet box.

[0006] Preferably, a horizontal sliding groove is provided on one side of the housing, and a first bidirectional threaded rod is rotatably installed inside the horizontal sliding groove. A driven bevel gear is fixedly installed in the middle of the first bidirectional threaded rod. A vertical sliding groove is provided on one side of the housing and below the horizontal sliding groove. A dual-axis motor is installed inside the housing. A drive shaft is fixedly installed at one output end of the dual-axis motor. A driving bevel gear is fixedly installed at one end of the drive shaft. The driving bevel gear meshes with the driven bevel gear. A second bidirectional threaded rod is fixedly installed at the other output end of the dual-axis motor. Several sleeve blocks are threadedly installed on the outer sides of both the first and second bidirectional threaded rods. A mounting bracket is fixedly installed on one side of each of the sleeve blocks. Several heating elements are fixedly installed on the inner side of the mounting bracket.

[0007] Preferably, the air intake box has an internal mounting groove at the top, and a positioning block is fixedly mounted on the top of the water vapor filter cotton. The water vapor filter cotton and the positioning block cooperate with the mounting groove. An insertion hole is provided inside one side of the positioning block. A pull groove is provided inside the air intake box and on one side of the mounting groove. A spring is installed inside the pull groove. A stop plate is movably mounted inside the pull groove and on one side of the spring. A pin is fixedly mounted on one side of the stop plate. The pin cooperates with the insertion hole. A pull rod is fixedly mounted on the top of the stop plate.

[0008] Preferably, the inside of both sides of the box is provided with a material groove, and several flat guide rollers are rotatably installed on the inner wall of the box.

[0009] Preferably, a temperature sensor is provided on one side inside the air outlet.

[0010] Preferably, a door is provided on one side of the box body, and a controller is provided on one side of the door.

[0011] This utility model provides a drying and leveling machine for spunlace nonwoven fabric production, which has the following features:

[0012] Beneficial effects:

[0013] 1. This drying and leveling machine for spunlace nonwoven fabric production, through the cooperation of an air outlet, air hood, air inlet, air inlet box, air pump, air extraction pipe, exhaust pipe and water vapor filter cotton, can extract the hot air generated in the chamber after turning on the air pump during the drying process. Then, the hot air is introduced into the air inlet box through the exhaust pipe. After the water vapor filter cotton filters out the moisture in the steam, it enters the chamber through the air inlet to dry the nonwoven fabric. In this way, the heat generated during drying is recycled, reducing the consumption of electric heating tubes.

[0014] 2、The drying and flattening machine for the production of water-jet non-woven fabric, through the cooperation of the first bidirectional threaded rod, the driven bevel gear, the double-shaft motor, the transmission shaft, the driving bevel gear, the second bidirectional threaded rod and the sleeve block, when the circulating heat in the box is relatively high during the drying of the non-woven fabric, the double-shaft motor can be started to drive the transmission shaft and the second bidirectional threaded rod to rotate, the driving bevel gear at one end of the transmission shaft is engaged with the driven bevel gear to drive the first bidirectional threaded rod to rotate synchronously, and then the sleeve block can be driven to move through threads, so that the mounting frame drives the electric heating tube to displace, the distance between the electric heating tube and the non-woven fabric is adjusted, the adjustment is convenient and fast, and the situation that the non-woven fabric is damaged due to excessive heat can be avoided. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a sectional view of the utility model;

[0017] Figure 3 It is a local schematic view of the utility model;

[0018] Figure 4 It is a side sectional view of the utility model;

[0019] Figure 5 It is the utility model Figure 4 A place enlarged view in the utility model.

[0020] In the drawing: 1, the box; 2, the air outlet; 3, the air cover; 4, the air inlet hole; 5, the air inlet box; 6, the air pump; 7, the air extraction pipe; 8, the exhaust pipe; 9, the water vapor filter cotton; 10, the horizontal sliding slot; 11, the first bidirectional threaded rod; 12, the driven bevel gear; 13, the vertical sliding slot; 14, the double-shaft motor; 15, the transmission shaft; 16, the driving bevel gear; 17, the second bidirectional threaded rod; 18, the sleeve block; 19, the mounting frame; 20, the electric heating tube; 21, the cloth groove; 22, the flattening material guide roller; 23, the mounting groove; 24, the positioning block; 25, the jack; 26, the pull slot; 27, the spring; 28, the abutment plate; 29, the bolt; 30, the pull rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0022] Please refer to Figures 1 to 5The utility model provides a kind of technical scheme: a kind of drying and flattening machine for hydroentanglement nonwoven fabric production, including box 1, the inside of the top of box 1 is equipped with gas outlet 2, the top of box 1 and the above of gas outlet 2 are fixedly installed with gas cover 3, the inside of the bottom of box 1 is equipped with air inlet hole 4, the bottom of box 1 and the below of air inlet hole 4 are fixedly installed with air inlet box 5, the back of box 1 is fixedly installed with air pump 6, the input end of air pump 6 is fixedly installed with suction pipe 7, one end of suction pipe 7 is fixedly connected with one side of gas cover 3, the output end of air pump 6 is fixedly installed with exhaust pipe 8, one end of exhaust pipe 8 is fixedly connected with air inlet box 5, the inside of air inlet box 5 is installed with water vapor filter cotton 9, the inside of the both sides of box 1 is equipped with cloth groove 21, the inner wall of box 1 is rotatably installed with several flattening guide rollers 22, wherein flattening guide roller 22 can guide and dry nonwoven fabric after taut, to play the role of flattening.

[0023] The inside of one side of box 1 is equipped with horizontal sliding slot 10, first bidirectional screw rod 11 is rotatably installed in the inside of horizontal sliding slot 10, driven bevel gear 12 is fixedly installed in the middle of first bidirectional screw rod 11, vertical sliding slot 13 is equipped in the inside of one side of box 1 and below horizontal sliding slot 10, double-shaft motor 14 is installed in the inside of box 1, one output end of double-shaft motor 14 is fixedly installed with transmission shaft 15, one end of transmission shaft 15 is fixedly installed with driving bevel gear 16, driving bevel gear 16 is engaged with driven bevel gear 12, another output end of double-shaft motor 14 is fixedly installed with second bidirectional screw rod 17, the outside of first bidirectional screw rod 11 and second bidirectional screw rod 17 is all screw-mounted with several sleeve blocks 18, one side of several sleeve blocks 18 is fixedly installed with mounting bracket 19, the inside of mounting bracket 19 is fixedly installed with several electric heating tubes 20.

[0024] The inside of the top of air inlet box 5 is equipped with mounting groove 23, the top of water vapor filter cotton 9 is fixedly installed with locating block 24, water vapor filter cotton 9 and locating block 24 cooperate with mounting groove 23, the inside of one side of locating block 24 is equipped with insertion hole 25, pulling slot 26 is equipped in the inside of air inlet box 5 and one side of mounting groove 23, spring 27 is installed in the inside of pulling slot 26, resisting plate 28 is movably installed in the inside of pulling slot 26 and one side of spring 27, one side of resisting plate 28 is fixedly installed with bolt 29, bolt 29 cooperates with insertion hole 25, the top of resisting plate 28 is fixedly installed with pull rod 30, wherein the effect of mounting groove 23, locating block 24, insertion hole 25, pulling slot 26, spring 27, resisting plate 28, bolt 29 and pull rod 30 is convenient for water vapor filter cotton 9 to be disassembled and replaced, when it needs to be disassembled, only need to pull rod 30 after driving resisting plate 28 side shift makes bolt 29 from insertion hole 25 extract to cancel the location of locating block 24, then water vapor filter cotton 9 and locating block 24 can be pulled out from mounting groove 23 to replace and dry, it is convenient and fast to replace.

[0025] One side of the air outlet 2 is provided with a temperature sensor, one side of the box body 1 is provided with a box door, one side of the box door is provided with a controller, the temperature sensor is used for monitoring the drying temperature in the box body 1, and the drying temperature is ensured to be not too low and too high, one side of the box door is provided with a transparent window, so that the drying condition of the non-woven fabric in the box body 1 can be observed from the outside.

[0026] In summary, the drying and flattening machine for producing spunlace non-woven fabric has the following advantages: when the non-woven fabric is dried, if the circulating heat in the box body 1 is high, the double-shaft motor 14 can be started to drive the transmission shaft 15 and the second bidirectional screw rod 17 to rotate, the driving bevel gear 16 at one end of the transmission shaft 15 meshes with the driven bevel gear 12 to drive the first bidirectional screw rod 11 to rotate synchronously, and then the sleeve block 18 can be moved through the thread to drive the mounting frame 19 to displace the electric heating tube 20, so that the distance between the electric heating tube 20 and the non-woven fabric can be adjusted, which is convenient and fast, and the non-woven fabric can be prevented from being damaged due to high heat, the heat generated in the drying process can be extracted by starting the air pump 6, then introduced into the air inlet box 5 through the exhaust pipe 8, filtered by the water vapor filter cotton 9, and then enters the box body 1 through the air inlet hole 4 to dry the non-woven fabric, and then the heat generated in the drying process is recycled, so that the consumption of the electric heating tube 20 is reduced.

[0027] The above is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A drying and calendering machine for the production of spunlace nonwoven fabric, comprising a box (1), characterized in that: The inside of the top of the box (1) is provided with an air outlet (2), the top of the box (1) and above the air outlet (2) is fixedly installed with an air outlet cover (3), the bottom of the box (1) is provided with an air inlet hole (4), the bottom of the box (1) and below the air inlet hole (4) is fixedly installed with an air inlet box (5), the back of the box (1) is fixedly installed with an air pump (6), the input end of the air pump (6) is fixedly installed with a suction pipe (7), one end of the suction pipe (7) is fixedly connected with one side of the air outlet cover (3), the output end of the air pump (6) is fixedly installed with an exhaust pipe (8), one end of the exhaust pipe (8) is fixedly connected with the air inlet box (5), the inside of the air inlet box (5) is installed with water vapor filter cotton (9).

2. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 1, characterized in that: The inside of one side of the box (1) is provided with a horizontal sliding groove (10), the inside of the horizontal sliding groove (10) is rotatably installed with a first bidirectional threaded rod (11), the middle of the first bidirectional threaded rod (11) is fixedly installed with a driven bevel gear (12), the inside of one side of the box (1) and below the horizontal sliding groove (10) is provided with a vertical sliding groove (13).

3. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 2, characterized in that: The inside of the box (1) is installed with a double-shaft motor (14), one output end of the double-shaft motor (14) is fixedly installed with a transmission shaft (15), one end of the transmission shaft (15) is fixedly installed with a driving bevel gear (16), the driving bevel gear (16) is engaged with the driven bevel gear (12), the other output end of the double-shaft motor (14) is fixedly installed with a second bidirectional threaded rod (17), the outside of the first bidirectional threaded rod (11) and the second bidirectional threaded rod (17) is threadedly installed with a plurality of sleeve blocks (18), one side of the plurality of sleeve blocks (18) is fixedly installed with a mounting bracket (19), the inside of the mounting bracket (19) is fixedly installed with a plurality of electric heating pipes (20).

4. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 1, characterized in that: The inside of the top of the air inlet box (5) is provided with a mounting groove (23), the top of the water vapor filter cotton (9) is fixedly installed with a positioning block (24), the water vapor filter cotton (9) and the positioning block (24) cooperate with the mounting groove (23), the inside of one side of the positioning block (24) is provided with a jack (25), the inside of one side of the air inlet box (5) and the mounting groove (23) is provided with a pull groove (26), the inside of the pull groove (26) is installed with a spring (27), the inside of one side of the pull groove (26) and the spring (27) is movably installed with an abutting plate (28), one side of the abutting plate (28) is fixedly installed with a bolt (29), the bolt (29) cooperates with the jack (25), the top of the abutting plate (28) is fixedly installed with a pull rod (30).

5. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 1, characterized in that: The inside of both sides of the box (1) is provided with a cloth groove (21), a plurality of flat material guide rollers (22) are rotatably installed on the inner wall of the box (1).

6. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 1, characterized in that: One side of the inside of the air outlet (2) is provided with a temperature sensor.

7. The drying and calendering machine for the production of spunlace nonwoven fabric according to claim 1, characterized in that: One side of the box (1) is provided with a box door, one side of the box door is provided with a controller.