Temperature control furnace structure for soft porcelain processing

Abstract

The utility model discloses a temperature control furnace structure for soft porcelain processing, which comprises a preheating furnace, a temperature control furnace base body and a shell connected to the outer walls of the two sides of the temperature control furnace base body, and further comprises a rotating mechanism arranged in the temperature control furnace base body, the inner walls of the opposite sides of the temperature control furnace base body are connected with the same rotating shaft through bearings, one end of the rotating shaft is externally connected with a second motor, two supporting frames are arranged on the circumferential outer wall of the rotating shaft, four connecting rods are fixed to the outer walls of one sides of the supporting frames, and two fixing sleeves are arranged on the circumferential outer walls of the connecting rods. The temperature control furnace structure for soft porcelain processing has the effects of improving the baking uniformity of soft porcelain, the consistency of product quality and the overall processing efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to temperature control technical field especially relates to a kind of temperature control furnace structure for soft porcelain processing. BACKGROUND

[0002] Soft porcelain is a new type of building decoration material, although named "soft porcelain", but it is not real porcelain or ceramic tile, it is mainly by modified clay (MCM) as main raw material, through special temperature control modeling system forming, baking, irradiation crosslinking and becomes a kind of flexible building decoration surface material.

[0003] In the soft porcelain processing process, temperature control furnace structure plays a vital role, temperature control furnace provides stable, efficient environment for the heating, sintering and other processes of soft porcelain material by accurately controlling temperature, so as to ensure product quality and production efficiency.

[0004] The patent document with application No.202021179769.1 discloses a kind of new temperature control furnace, including furnace body, controller, lens and heating device and crystal bench clamp all located in the furnace body;The furnace body includes base and cover body with lower end open fixed on the base.

[0005] But the temperature control furnace structure for traditional soft porcelain processing, its baking mode can only heat the soft porcelain placed on plane, baking cycle is long, efficiency is low, and when discharging after baking, it will affect the temperature in the furnace, resulting in the difference of baking temperature received by soft porcelain raw material or semi-finished product, baking effect is uneven, product quality is not uniform. UTILITY MODEL CONTENT

[0006] The utility model discloses a kind of temperature control furnace structure for soft porcelain processing, to solve its baking mode can only heat the soft porcelain placed on plane, baking cycle is long, efficiency is low, and when discharging after baking, it will affect the temperature in the furnace, resulting in the difference of baking temperature received by soft porcelain raw material or semi-finished product, baking effect is uneven, product quality is not uniform technical problem.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A kind of temperature control furnace structure for soft porcelain processing, including preheating furnace, temperature control furnace base body and the shell connected on the outer wall of both sides of the temperature control furnace base body, further including:

[0009] Rotating mechanism: the rotating mechanism is arranged in the interior of the temperature control furnace base body, a same rotating shaft is connected to the inner wall of opposite sides of the temperature control furnace base body through bearings, a second motor is arranged on one end of the rotating shaft, two support frames are arranged on the circumferential outer wall of the rotating shaft, four connecting rods are fixed to one side of the outer wall of the support frame, two fixing sleeves are arranged on the circumferential outer wall of the connecting rod, a mounting frame is mounted on the outer wall of the fixing sleeve, and a mechanical claw assembly is arranged on the bottom outer wall of the mounting frame.

[0010] Blanking mechanism: the blanking mechanism is arranged on the inner wall of the opposite side of the temperature control furnace base body.

[0011] In the case, the mold filled with soft porcelain raw materials fixed on the mechanical claw assembly is driven to rotate by the rotating mechanism, three-dimensional baking is realized, the baking period is shortened, and the production efficiency is improved. The soft porcelain raw materials change positions constantly with the rotation of the rotating shaft during the baking process, which ensures that the temperature in each corner of the furnace can fully and uniformly act on the soft porcelain raw materials, avoids the local overheating or overcooling phenomenon that may occur in the traditional baking mode, and thus guarantees the baking quality consistency of the soft porcelain products.

[0012] In a preferred scheme, a fixing groove is formed in the top outer wall of the mechanical claw assembly, a plurality of equidistantly arranged circular grooves are formed in the bottom inner wall of the fixing groove, balls are arranged on the inner wall of the circular groove, and a plurality of equidistantly arranged grooves are formed in the outer wall of one side of the mechanical claw assembly.

[0013] The fixing groove at the top of the mechanical claw assembly is designed to closely fit the bottom of the mold, and the grooves formed in the side wall can increase the friction, thereby providing additional fixing force, effectively preventing accidental sliding of the mold during the grabbing process, and ensuring the continuity and safety of the processing process. The depth of the fixing groove is greater than the radius of the ball, and the mold can be more quickly and accurately slid into the fixing groove under the rolling action of the ball, and the conveying efficiency is also improved.

[0014] In a preferred scheme, the blanking mechanism comprises a conveying frame, fixed rods are connected to the outer walls of the two sides of the conveying frame, a sliding slot and a limiting slot are formed in the inner wall of the opposite side of the temperature control furnace base body, limiting frames are fixed to the outer walls of the two sides of the temperature control furnace base body, two circular rods and a supporting rod are connected to the bottom inner wall of the shell through bearings, the same chain is arranged on the outer wall of the two circular rods, and a third motor and a fourth motor are arranged on one end of the circular rod and one side of the supporting rod, respectively.

[0015] The blanking mechanism is directly arranged in the temperature control furnace base body, the baking and blanking are simultaneously performed, the baking time of the soft porcelain raw material is prolonged, the temperature loss of the raw material or semi-finished product in the conveying process is reduced, the problems of uneven baking or not reaching the position caused by temperature fluctuation are avoided, and the overall quality and consistency of the product are improved.

[0016] As can be seen from the above, the temperature control furnace structure for soft porcelain processing comprises a preheating furnace, a temperature control furnace base body and a shell connected to the outer walls on both sides of the temperature control furnace base body, further comprises: a rotating mechanism, the rotating mechanism is arranged in the temperature control furnace base body, the inner walls on the opposite sides of the temperature control furnace base body are both connected with a same rotating shaft through bearings, the rotating shaft is externally connected with a second motor at one end, two support frames are arranged on the circumferential outer wall of the rotating shaft, four connecting rods are fixed to the outer wall of one side of the support frame, two fixing sleeves are arranged on the circumferential outer wall of the connecting rod, a mounting frame is mounted on the outer wall of the fixing sleeve, and a mechanical claw assembly is arranged on the bottom outer wall of the mounting frame; and a blanking mechanism, the blanking mechanism is arranged on the inner wall of the opposite side of the temperature control furnace base body. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model provides a kind of overall structure schematic view of temperature control furnace structure for soft porcelain processing.

[0018] Figure 2 The utility model provides a kind of expanded structure schematic view of temperature control furnace structure for soft porcelain processing.

[0019] Figure 3 The utility model provides a kind of cross-sectional structure schematic view of temperature control furnace structure for soft porcelain processing.

[0020] Figure 4 The utility model provides a kind of blanking mechanism schematic view of temperature control furnace structure for soft porcelain processing.

[0021] Figure 5 The utility model provides a kind of local structure schematic view of temperature control furnace structure for soft porcelain processing.

[0022] In the drawing: 1, preheating furnace; 2, temperature control furnace base body; 3, guide roller; 4, shell; 5, feeding port; 6, first motor; 7, second motor; 8, third motor; 9, fourth motor; 11, conveying table; 12, discharging port; 13, sliding slot; 14, round rod; 15, limiting frame; 16, supporting rod; 17, chain; 18, rotating shaft; 19, supporting frame; 20, mechanical claw assembly; 21, conveying frame; 22, limiting slot; 23, mounting frame; 24, fixed rod; 25, connecting rod; 26, ball. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and indicated in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0024] The utility model discloses a kind of temperature control furnace structures for soft porcelain processing mainly applied to its baking mode can only heat soft porcelain placed on plane, baking cycle is long, efficiency is low, and when discharging after baking is finished, it will affect the temperature in furnace, cause the baking temperature that soft porcelain raw material or semi-finished product is subjected to exists difference, baking effect is uneven, product quality is not uniform scene.

[0025] With reference to Figure 1 , Figure 2 And Figure 5 , a kind of temperature control furnace structure for soft porcelain processing, including preheating furnace 1, temperature control furnace base body 2 and the shell 4 connected on the outer wall of temperature control furnace base body 2 two sides, still include:

[0026] Rotating mechanism: rotating mechanism is arranged in the inside of temperature control furnace base body 2, and the same rotating shaft 18 is connected on the inner wall of temperature control furnace base body 2 relative one side through bearing, and the outer interface of rotating shaft 18 has second motor 7, and the circumferential outer wall of rotating shaft 18 is provided with two supporting frames 19, and the outer wall of one side of supporting frame 19 is fixed with four connecting rods 25, and the circumferential outer wall of connecting rod 25 is provided with two fixed sleeves, and the outer wall of fixed sleeve is installed with mounting frame 23, and the bottom outer wall of mounting frame 23 is provided with mechanical claw assembly 20;

[0027] Discharging mechanism: discharging mechanism is arranged on the inner wall of temperature control furnace base body 2 relative one side.

[0028] The preheating furnace 1 is connected to one side of the outer wall of the temperature control furnace base 2, and the preheating furnace 1 and the one side of the outer wall of the temperature control furnace base 2 are respectively provided with a feeding port 5 and a discharging port 12.

[0029] In the specific implementation process, the mold filled with soft porcelain raw materials fixed on the mechanical claw assembly 20 is rotated by the rotating mechanism, three-dimensional baking is realized, the baking period is shortened, and the production efficiency is improved. The soft porcelain raw materials will change positions constantly with the rotation of the rotating shaft 18 during the baking process, which ensures that the temperature in each corner of the furnace can fully and uniformly act on the soft porcelain raw materials, avoids the local overheating or overcooling phenomenon that may occur in the traditional baking mode, and thus guarantees the consistency of the baking quality of the soft porcelain products.

[0030] Referring to Figure 5 In a preferred embodiment, a fixing groove is formed on the top outer wall of the mechanical claw assembly 20, a plurality of equidistantly arranged circular grooves are formed on the bottom inner wall of the fixing groove, balls 26 are arranged on the inner wall of the circular grooves, and a plurality of equidistantly arranged recesses are formed on the side outer wall of the mechanical claw assembly 20.

[0031] The fixing groove on the top of the mechanical claw assembly 20 is designed to closely fit the bottom of the mold, and the recesses formed on the side wall of the fixing groove can increase the friction, thereby providing additional fixing force, effectively preventing accidental sliding of the mold during the grabbing process, and ensuring the continuity and safety of the processing process. The depth of the fixing groove is greater than the radius of the balls 26, the mold can be more quickly and accurately slid into the fixing groove under the rolling action of the balls 26, and the conveying efficiency is also improved.

[0032] Referring to Figure 1 and Figure 3 In a preferred embodiment, a conveying table 11 is arranged on the inner wall of the opposite side of the preheating furnace 1 and the temperature control furnace base 2, an assembly groove is formed on the top of the conveying table 11, a plurality of equidistantly arranged guide rollers 3 are connected to the inner wall of the opposite side of the assembly groove through bearings, and a first motor 6 is arranged on the side outer wall of the conveying table 11.

[0033] The preheating furnace 1 and the temperature control furnace base 2 are both provided with heating elements (not shown in the figure), which are responsible for controlling and adjusting the temperature in the furnace, so as to ensure that the soft porcelain raw materials or semi-finished products can be preheated and processed under appropriate temperature conditions. The conveying table 11 can ensure that the soft porcelain raw materials or semi-finished products can be quickly and continuously conveyed between the preheating furnace 1 and the temperature control furnace base 2 through the auxiliary devices such as the guide rollers 3, reduces the need for manual handling, shortens the production cycle, and thus improves the overall production efficiency.

[0034] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4In a preferred embodiment, the blanking mechanism comprises a conveying frame 21, both sides of the conveying frame 21 are connected with a fixed rod 24, the inner wall of the opposite side of the temperature control furnace base body 2 is provided with a sliding slot 13 and a limiting slot 22, the outer wall of both sides of the temperature control furnace base body 2 is fixed with a limiting frame 15, the bottom inner wall of the shell 4 is connected with two round rods 14 and a supporting rod 16 through bearings, the outer wall of the two round rods 14 is provided with the same chain 17, and the outer wall of one end of the round rod 14 and one side of the supporting rod 16 is respectively connected with a third motor 8 and a fourth motor 9.

[0035] The blanking mechanism is directly arranged in the temperature control furnace base body 2, the baking and blanking are simultaneously performed, the baking time of the soft porcelain raw material is prolonged, the temperature loss of the raw material or semi-finished product in the conveying process is reduced, the problems of uneven baking or not in place caused by temperature fluctuation are avoided, and the overall quality and consistency of the product are improved.

[0036] Referring to Figure 2 and Figure 3 In a preferred embodiment, the inner wall of the conveying frame 21 is provided with a plurality of conveying rollers arranged at equal distances through bearings, one end of the fixed rod 24 is in contact with the chain 17, and the diameter of the fixed rod 24 is matched with the width of the sliding slot 13 and the limiting slot 22.

[0037] The design of the conveying roller enables the mold loaded with raw materials to be conveyed at a predetermined speed and direction, reduces the friction between the mold and the inner wall of the conveying frame 21, ensures the uniformity and stability in the conveying process, and avoids the conveying problems caused by deviation or shaking through the stable movement of the fixed rod 24 in the sliding slot 13 and the limiting slot 22 driven by the chain 17.

[0038] Referring to Figure 2 In a preferred embodiment, the outer wall of one side of the limiting frame 15 is provided with a mounting slot, and the bottom outer wall of the supporting rod 16 is connected to the inner wall of the mounting slot through a spring.

[0039] The spring connection can provide additional support for the supporting rod 16, and can play a role in shock absorption and buffering when subjected to external force, which helps to protect the equipment in the temperature control furnace and avoid damage caused by vibration or impact.

[0040] Working principle: when using, the mold containing raw materials is preheated by the conveying table 11 from the feeding port 5 into the preheating furnace 1, and then sent to the inside of the temperature control furnace base body 2, the initial position of the mechanical claw assembly 20 in the temperature control furnace base body 2 is flush with the conveying table 11, the mold is pushed into the fixed groove by the guide roller 3, the support frame 19 is rotated by the second motor 7 driving the rotating shaft 18, so that the raw materials in the mold can be fully baked, when the mold is about to be transported to a specific position, the third motor 8 drives the chain 17 to drive the fixed rod 24 to move in the sliding slot 13, the conveying frame 21 is sent to the position below the mold, the mechanical claw assembly 20 places the mold on the conveying frame 21, and then the third motor 8 drives the chain 17 to push the fixed rod 24 into the limiting slot 22, the conveying frame 21 is inclined, the mold slides onto the conveying table 11, and is conveyed to the discharging port 12 by the guide roller 3.

[0041] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The replacement can be the replacement of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent replacement or change should be covered within the protection scope of the present application.

Claims

1. A temperature-controlled furnace structure for soft porcelain processing, comprising a preheating furnace (1), a temperature-controlled furnace base body (2), and a housing (4) connected to the outer walls on both sides of the temperature-controlled furnace base body (2), characterized in that, Also includes: Rotary mechanism: the rotary mechanism is arranged in the inside of the temperature control furnace base body (2), the inner wall of the opposite side of the temperature control furnace base body (2) is connected with the same rotating shaft (18) through bearing, the one end of the rotating shaft (18) is connected with the second motor (7), the circumferential outer wall of the rotating shaft (18) is provided with two support frames (19), the one side outer wall of the support frame (19) is fixed with four connecting rods (25), the circumferential outer wall of the connecting rod (25) is provided with two fixed sleeves, the outer wall of the fixed sleeve is installed with the mounting bracket (23), the bottom outer wall of the mounting bracket (23) is provided with the mechanical claw assembly (20). Blanking mechanism: the blanking mechanism is arranged on the inner wall of the opposite side of the temperature control furnace base body (2).

2. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 1, wherein, The top outer wall of the mechanical claw assembly (20) is provided with a fixed groove, the bottom inner wall of the fixed groove is provided with a plurality of equidistantly arranged circular grooves, the inner wall of the circular groove is provided with a plurality of equidistantly arranged circular grooves.

3. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 2, wherein, The preheating furnace (1) and the inner wall of the opposite side of the temperature control furnace base body (2) are provided with a conveying table (11), the top of the conveying table (11) is provided with an assembly groove, the inner wall of the opposite side of the assembly groove is connected with a plurality of equidistantly arranged guide rollers (3) through a bearing, and the one side outer wall of the conveying table (11) is provided with a first motor (6).

4. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 1, wherein, The blanking mechanism includes a conveying frame (21), the two side outer walls of the conveying frame (21) are connected with fixed rods (24), the inner wall of the opposite side of the temperature control furnace base body (2) is provided with a sliding slot (13) and a limiting slot (22), the two side outer walls of the temperature control furnace base body (2) are fixed with limiting frames (15), the bottom inner wall of the shell (4) is connected with two circular rods (14) and a supporting rod (16) through a bearing, the outer wall of the two circular rods (14) is provided with the same chain (17), and the one end of the circular rod (14) and the one side outer wall of the supporting rod (16) are respectively connected with a third motor (8) and a fourth motor (9).

5. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 4, wherein, The inner wall of the conveying frame (21) is provided with a plurality of equidistantly arranged conveying rollers through a bearing, the one end of the fixed rod (24) is in contact with the chain (17), and the diameter of the fixed rod (24) is matched with the width of the sliding slot (13) and the limiting slot (22).

6. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 5, wherein, The one side outer wall of the limiting frame (15) is provided with a mounting slot, and the bottom outer wall of the supporting rod (16) is connected to the inner wall of the mounting slot through a spring.

7. A temperature controlled furnace structure for soft porcelain processing as claimed in claim 1, wherein, The preheating furnace (1) is connected to the one side outer wall of the temperature control furnace base body (2), and the preheating furnace (1) and the one side outer wall of the temperature control furnace base body (2) are respectively provided with a feeding port (5) and a discharging port (12).

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