Terminal assembly work station

By automating the terminal assembly station design and using a combination of modules such as a four-axis robot and a camera, the problems of slow speed and low yield in existing manual assembly technologies have been solved, achieving efficient and stable terminal assembly and improving production efficiency and product quality.

CN223638771UActive Publication Date: 2025-12-05JIANGSU BOYINGTE ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202423067688.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-05
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing automotive terminal assembly process uses manual assembly with semi-automatic tooling, which results in slow operation speed, low yield rate and poor stability, affecting production efficiency and product quality.

Method used

The terminal assembly station adopts a combination of modules such as a four-axis robot, grippers, camera, drum spring picking and placing mechanism, vibratory feeder and misalignment mechanism to achieve automated assembly. The four-axis robot drives the grippers and camera to cooperate to achieve automatic operation. Combined with visual inspection and timed feeding, the assembly accuracy and yield are improved.

Benefits of technology

The automation of terminal assembly has been achieved, which has improved operation speed, yield rate and production efficiency, and enhanced product stability and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobiles, and discloses a terminal assembly work station which comprises a work station body, a first module is arranged above the work station body, and a second module is arranged on the right side of the upper surface of the work station body. According to the terminal assembling work station, through mutual cooperation of the four-axis mechanical arm, the first module, the second module and the third module, the four-axis mechanical arm drives the first module to operate, the clamping jaw, the camera and the first drum spring taking and placing mechanism are mutually matched, the function of automatic operation is achieved, meanwhile, regular feeding of fastening springs, drum springs and sealing rings is achieved, and the working efficiency is improved. According to the automatic assembling device, automatic assembling is achieved, manual timed feeding is conducted, then due to the fact that the camera is arranged, assembling can be guided, the assembling precision can be improved, the camera is detected after assembling, and the product state can be automatically judged, the automatic assembling matching function is achieved, the assembling operation speed is increased, the product yield is increased, stability is good, and the production efficiency and the product quality are effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile field, concretely is a terminal assembly work station. BACKGROUND

[0002] The automobile industry is developed on the basis of many associated industries and related technologies; in the field of automobile production, terminal assembly work station is often used to assemble terminals of electronic products; but the current process adopts the traditional way of manual assembly of matching semi-automatic tooling, this assembly has the phenomena of slow operation speed, low good product rate, poor stability, etc., which seriously affects production efficiency and product quality. UTILITY MODEL CONTENT

[0003] (I) technical problem solved

[0004] In view of the deficiencies of the prior art, the utility model provides a terminal assembly work station, which solves the problems raised in the above background art.

[0005] (II) technical scheme

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a terminal assembly work station, comprising a work station body, a first module is arranged above the work station body, a second module is arranged on the right side of the upper surface of the work station body, and a third module is arranged on the left side of the upper surface of the work station body.

[0007] The first module comprises a jaw, a camera and a first drum spring taking and placing mechanism, the right side of the jaw is provided with a camera, and the right side of the jaw is provided with a first drum spring taking and placing mechanism.

[0008] The second module comprises a second drum spring taking and placing mechanism, a drum spring placing tray, a lifting electric cylinder and a rotating servo, the front side of the second drum spring taking and placing mechanism is provided with a drum spring placing tray, and the lower side of the drum spring placing tray is respectively provided with a lifting electric cylinder and a rotating servo.

[0009] The third module comprises a vibrating disc and a staggered mechanism, and the inner side of the vibrating disc is provided with a staggered mechanism.

[0010] Preferably, the left side of the upper surface of the work station body is provided with a four-axis manipulator, and the first module is arranged above the four-axis manipulator.

[0011] Preferably, the number of vibrating discs is set to several groups.

[0012] Preferably, the number of staggered mechanisms is set to several groups.

[0013] Preferably, the four corners of the lower surface of the work station body are provided with moving wheels, and the number of moving wheels is set to several groups.

[0014] Preferably, the outer surface of the moving wheel is provided with an anti-skid layer, and the material of the anti-skid layer is rubber.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the terminal assembly station has the following beneficial effects:

[0017] 1. The terminal assembly station, through the cooperation between the four-axis manipulator, the first module, the second module and the third module, drives the first module to run through the four-axis manipulator, cooperates between the clamping jaw, the camera and the first drum spring taking and placing mechanism, realizes the function of automatic operation, at the same time, realizes the functions of timing feeding of the fastening spring, the drum spring and the sealing ring, timing manual feeding, then, because of the setting of the camera, the assembly can be guided, the assembly precision is improved, the camera detects after assembly, the product state is automatically judged, therefore, the device realizes the function of automatic assembly, speeds up the assembly operation, improves the yield rate of products, has good stability, effectively improves the production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of the utility model;

[0019] Figure 2 It is a first module component structure schematic view of the utility model;

[0020] Figure 3 It is a second module component structure schematic view of the utility model;

[0021] Figure 4 It is a third module component structure schematic view of the utility model.

[0022] In the drawing: 1, workstation body; 2, first module; 201, clamping jaw; 202, camera; 203, first drum spring taking and placing mechanism; 3, second module; 301, second drum spring taking and placing mechanism; 302, drum spring placing tray; 303, jacking electric cylinder; 304, rotary servo; 4, third module; 401, vibration disc; 402, staggered mechanism. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Please refer to Figures 1-4The utility model provides a technical scheme: terminal assembly workstation, including workstation body 1, the upper portion of workstation body 1 is provided with first module 2, the right side of workstation body 1 upper surface is provided with second module 3, the left side of workstation body 1 upper surface is provided with third module 4,

[0025] First module 2 includes jaw 201, camera 202 and first drum spring pick-and-place mechanism 203, the right side of jaw 201 is provided with camera 202, the right side of jaw 201 is provided with first drum spring pick-and-place mechanism 203, jaw 201, camera 202 and first drum spring pick-and-place mechanism 203 three groups of mechanisms are connected by processing piece and form a first module 2, and are installed on four-axis manipulator to perform corresponding action,

[0026] Second module 3 includes second drum spring pick-and-place mechanism 301, drum spring placing tray 302, jacking electric cylinder 303 and rotary servo 304, the front side of second drum spring pick-and-place mechanism 301 is provided with drum spring placing tray 302, the below of drum spring placing tray 302 is provided with jacking electric cylinder 303 and rotary servo 304 respectively, second drum spring pick-and-place mechanism 301, drum spring placing tray 302, jacking electric cylinder 303 and rotary servo 304 four groups of mechanisms are connected by processing piece and form a second module 3, and are installed on workstation body 1 specified position to perform corresponding action,

[0027] Third module 4 includes vibration disc 401 and staggered mechanism 402, the inner side of vibration disc 401 is provided with staggered mechanism 402, vibration disc 401 and staggered mechanism 402 two groups of mechanisms are connected by processing piece and form a third module 4.

[0028] Through the mutual cooperation between four-axis manipulator, first module 2, second module 3 and third module 4, four-axis manipulator drives first module 2 to run, jaw 201, camera 202 and first drum spring pick-and-place mechanism 203 cooperate with each other, realize the function of automatic operation, at the same time, realize the timed feeding of fastening spring, drum spring and sealing ring, manual timed feeding, then, because the setting of camera 202, can guide assembly, improve assembly precision, after assembly, camera 202 detects, automatically judges product state, therefore, the device realizes the function of automatic assembly, speeds up the assembly operation, improves the yield of product, stability is good, effectively improves production efficiency and product quality.

[0029] The utility model discloses in order to realize the pick-and-place assembly action of fastening spring, sealing ring and drum spring, and the left side of workstation body 1 upper surface is provided with four-axis manipulator, first module 2 is set on four-axis manipulator, four-axis manipulator can drive first module 2 to run, make jaw 201, camera 202 and first drum spring pick-and-place mechanism 203 cooperate with each other, realize the pick-and-place assembly action of fastening spring, sealing ring and drum spring.

[0030] The utility model discloses in order to realize the automatic timing feeding and directional screening of fastening spring, sealing ring, therefore set the number of vibration disc 401 to several groups, realize the automatic timing feeding and directional screening of fastening spring, sealing ring through the setting of several groups vibration disc 401.

[0031] The utility model discloses in order to realize the every misplacement of fastening spring, sealing ring, therefore set the number of misplacement mechanism 402 to several groups, realized the every misplacement of fastening spring, sealing ring through the setting of several groups misplacement mechanism 402.

[0032] The utility model discloses in order to improve the convenience of the device when being used, therefore is provided with movable wheel on the four corners of the lower surface of work station body 1, and the number of movable wheel is set to several groups, because the rotatability of several groups movable wheel makes the device realize movable function, and the work station body 1 is moved to the designated work position conveniently, saves time and energy, and the convenience of the device when being used is improved.

[0033] The utility model discloses in order to prevent the phenomenon of skidding of movable wheel from happening when the staff moves work station body 1, therefore is provided with antiskid layer on the outer surface of movable wheel, and the manufacturing material of antiskid layer is set to rubber, and the antiskid effect of rubber-made antiskid layer is better, and the friction between the ground is increased, and the phenomenon of skidding of movable wheel is prevented from happening when the staff moves work station body 1.

[0034] In use, the work station body 1 is powered, then the switch is opened, so that the four-axis manipulator drives the first module 2 to start running, so that the clamping jaw 201 starts to take and assemble the sealing ring and the fastening spring, then the camera 202 takes pictures of the terminal and the position of the drum spring, providing assembly accuracy, the first drum spring taking and placing mechanism 203 realizes taking the drum spring, and then assembles it on the terminal under the guidance of the camera 202, at the same time, the second module 3 is running, the second drum spring taking and placing mechanism 301 takes the drum spring, and then assembles it on the terminal under the guidance of the camera 202, the drum spring placing tray 302 is used for manual periodic feeding to the tray, so as to facilitate the automatic operation of the device, the jacking cylinder 303 jacks up the material one by one, the rotary servo 304 realizes the rotation of each material rod on the tray, at the same time, the third module 4 is running, the vibration disc 401 automatically feeds the fastening spring and the sealing ring at regular intervals, and the directional screening, the misalignment mechanism 402 can misalign each fastening spring and sealing ring, so that under the cooperation of the first module 2, the second module 3 and the third module 4, the device can sequentially complete the taking and assembling of the fastening spring, the sealing ring and the drum spring, at the same time, the visual photographing taking position is adopted, the four-axis manipulator takes the material after visual compensation, and then assembles it on the terminal under the guidance of the vision, at the same time, the automatic feeding mode of the fastening spring, the sealing ring and the drum spring is realized, and manual periodic feeding is realized, so that the device realizes the function of self-processing of the product.

[0035] The electrical components in the text are all connected with the main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer.

[0036] The size and shape of all components in the structure are not specifically limited here, and need to be produced according to the actual situation.

[0037] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. Terminal assembly station comprising a station body (1), characterized in that: The upper side of the work station body (1) is provided with a first module (2), the right side of the upper surface of the work station body (1) is provided with a second module (3), and the left side of the upper surface of the work station body (1) is provided with a third module (4); The first module (2) comprises a clamping jaw (201), a camera (202) and a first drum spring taking and placing mechanism (203), the right side of the clamping jaw (201) is provided with a camera (202), and the right side of the clamping jaw (201) is provided with a first drum spring taking and placing mechanism (203); The second module (3) comprises a second drum spring taking and placing mechanism (301), a drum spring placing tray (302), a jacking electric cylinder (303) and a rotary servo (304), the front side of the second drum spring taking and placing mechanism (301) is provided with a drum spring placing tray (302), and the lower side of the drum spring placing tray (302) is respectively provided with a jacking electric cylinder (303) and a rotary servo (304); The third module (4) comprises a vibrating disc (401) and a staggered mechanism (402), and the inner side of the vibrating disc (401) is provided with a staggered mechanism (402).

2. The terminal assembly station of claim 1, wherein: The left side of the upper surface of the work station body (1) is provided with a four-axis manipulator, and the first module (2) is arranged above the four-axis manipulator.

3. The terminal assembly station of claim 1, wherein: The number of the vibrating discs (401) is set to several groups.

4. The terminal assembly station of claim 1, wherein: The number of the staggered mechanisms (402) is set to several groups.

5. The terminal assembly station of claim 1, wherein: The four corners of the lower surface of the work station body (1) are provided with moving wheels, and the number of the moving wheels is set to several groups.

6. The terminal assembly station of claim 5, wherein: The outer surface of the moving wheel is provided with an anti-skid layer, and the material of the anti-skid layer is rubber.