High-voltage static electricity eliminating device

The high-voltage transmission mechanism of the high-voltage static eliminator uses frequent switching between positive and negative high-voltage cables and conductive rings to deliver ions to the surface of the object to neutralize static electricity, solving the problem of incomplete static elimination, improving measurement accuracy, and making it applicable to multiple industrial fields.

CN223639427UActive Publication Date: 2025-12-05SHANGHAI SIM-MAX TECH CO LTD Y
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Patent Information

Application Number
CN202520215730.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-05
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The static eliminators commonly used in existing technologies are large in size, which is not conducive to installation. The ions generated cannot fully contact the surface of the item that needs to be static-eliminated, resulting in incomplete static removal and inaccurate measurement results.

Method used

Design a high-voltage static eliminator that employs a high-voltage delivery mechanism within a protective casing. This mechanism, consisting of positive and negative high-voltage cables, a conductive ring, and a discharge needle, continuously and rapidly switches between positive and negative ions to deliver positive and negative ions to the surface of an object. The adjustable voltage neutralizes the static charge, and no built-in fan is required.

Benefits of technology

It achieves complete elimination of static electricity, improves the photoelectric measurement accuracy of precision optical testing instruments, and is applicable to static electricity elimination needs in other industrial fields. The device has a compact structure that is easy to install and maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of static electricity removal, and discloses a high-voltage static electricity removal device which comprises a protective shell, a high-voltage conveying mechanism is arranged above the protective shell, and the high-voltage conveying mechanism comprises a positive high-voltage cable fixing head arranged on the side edge of the upper portion of the protective shell. A positive conducting ring is arranged on the side, close to the positive high-voltage cable fixing head, of the upper portion of the protective shell, positive high-voltage spray points which are evenly distributed in the circumferential direction are arranged on the outer side of the positive conducting ring, a positive high-voltage cable is arranged in the positive high-voltage cable fixing head, and a negative high-voltage cable fixing head is arranged on the side, close to the positive high-voltage cable fixing head, of the protective shell. A negative high-voltage conducting ring is arranged on the side, close to the negative high-voltage cable fixing head, of the upper portion of the protection shell, positive and negative ions are fully conveyed to the surface of the negative high-voltage conducting ring, ions are released through adjustable voltage and increase or decrease, ionized ions can fully neutralize ions on the surface of an object, and electrostatic charges of the object are eliminated. Therefore, the accuracy of the photoelectric measurement result of the precise optical detection instrument is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a static electricity removing device, especially to a high-voltage static electricity removing device. BACKGROUND

[0002] In the field of automation and photoelectric measurement, static electricity is generated on the surface of the transported plastic parts due to the friction between the transmission components and the transported plastic parts or other reasons during the transmission of the cylindrical plastic samples / bottles / tubes. The concentration of static electricity charges can easily cause errors in the test results in the precise optical detection instrument, and the static electricity charges can also affect the uniformity of the paint distribution in the coating process, increase the safety risk of electronic devices by adsorbing impurity dust particles in the air, and affect the reliability and service life of the whole machine. In actual design and detection, it is found that the commonly used static electricity removing fan is large in size, which is not conducive to installation, and the generated ions cannot fully contact the surface of the articles that need to remove static electricity, so that the static electricity is not completely removed, resulting in inaccurate measurement results.

[0003] The utility model aims at designing a new static electricity removing device, which does not need an internal fan, can completely surround the measured material, fully transports positive and negative ions to the surface of the material, increases or reduces the released ions through adjustable voltage, and makes the ionized ions fully neutralize the ions on the surface of the article to remove the static electricity charges of the article, thereby improving the photoelectric measurement accuracy of the precise optical detection instrument, and is also applicable to the static electricity removing problem in other industries. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the technical problems that the commonly used static electricity removing fan in the prior art is large in size, which is not conducive to installation, the generated ions cannot fully contact the surface of the articles that need to remove static electricity, the static electricity is not completely removed, and the measurement results are inaccurate.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A high-voltage static electricity removal device comprises a protective shell, a high-voltage transmission mechanism arranged above the protective shell, a positive high-voltage cable fixing head arranged on the side of the protective shell, a positive conductive ring arranged on the side of the protective shell close to the positive high-voltage cable fixing head, a plurality of positive high-voltage discharge needles arranged on the outer side of the positive conductive ring in a circumferential uniform distribution, a positive high-voltage cable arranged in the positive high-voltage cable fixing head, a negative high-voltage cable fixing head arranged on the side of the protective shell close to the positive high-voltage cable fixing head, a negative high-voltage conductive ring arranged on the side of the protective shell close to the negative high-voltage cable fixing head, a negative high-voltage cable arranged in the negative high-voltage cable fixing head, and a plurality of negative high-voltage discharge needles arranged on the outer side of the negative high-voltage conductive ring in a circumferential uniform distribution. The positive high-voltage cable fixing head and the positive high-voltage cable generate a positive high-voltage power supply to the positive conductive ring, and the negative high-voltage cable fixing head and the negative high-voltage cable generate a negative high-voltage power supply to the negative high-voltage conductive ring. The high-voltage static electricity mechanism continuously and rapidly switches between positive high-voltage and negative high-voltage to remove static electricity.

[0007] The protective shell is made of brass, and can also be made of aluminum or stainless steel. The negative high-voltage discharge needle and the positive high-voltage discharge needle are stainless steel workpieces, and can be made of tungsten steel or other materials to form high-temperature resistant discharge needles. The positive and negative high-voltage power supply switching technology can be used to complete the positive high-voltage excitation of positive ions and the negative high-voltage excitation of negative ions on one power transmission line, one conductive ring and one discharge needle assembly, and the ions can be pushed forward to the surface of the measured object. This can also achieve the effect of eliminating abnormal charges on the surface of the object, and can reduce the size of the device, facilitate installation and use. A strip-shaped groove can be formed on the side of the device for the positioning and movement of the material conveying mechanism. To improve safety, the exposed part between the cable and the conductive ring is coated with insulating glue.

[0008] In an embodiment, a shell fixing screw is arranged on the side of the protective shell to fix the shell of the device.

[0009] In an embodiment, an insulating base plate is arranged below the positive conductive ring to isolate the power supply leakage.

[0010] In an embodiment, a cable fixing screw is arranged on the side of the positive high-voltage cable close to the positive conductive ring to fix the positive high-voltage cable outside the positive conductive ring.

[0011] In an embodiment, an intermediate isolation ring is arranged above the positive conductive ring.

[0012] In an embodiment, a negative high-voltage fixing screw is arranged on the side of the negative high-voltage cable close to the negative high-voltage conductive ring to fix the negative high-voltage cable outside the negative high-voltage conductive ring.

[0013] In an embodiment, the negative high-voltage conducting ring is provided with an insulating upper cover on the side away from the negative high-voltage cable fixing head, and the insulating upper cover is used to isolate the internal power supply from leakage;

[0014] The insulating bottom disc, the intermediate isolation ring and the insulating upper cover are made of polytetrafluoroethylene material, and other insulating materials can also be used.

[0015] In an embodiment, an upper pressing ring is arranged above the insulating upper cover, and a countersunk fixing screw is arranged on the outer side of the upper pressing ring.

[0016] The upper pressing ring is made of aluminum alloy, and copper alloy or stainless steel can also be used.

[0017] The utility model has the following beneficial effects:

[0018] (1) The high-voltage static electricity removing device of the utility model can make the positive high-voltage cable deliver the positive high-voltage power supply to the positive conducting ring, and the negative high-voltage cable can deliver the negative high-voltage power supply to the negative high-voltage conducting ring above, and the positive high-voltage and the negative high-voltage can be switched frequently and rapidly, and the device can completely surround the measured material, and the positive and negative ions can be fully delivered to the surface of the material, and the adjustable voltage can increase or decrease the released ions, so that the ions can fully neutralize the ions on the surface of the article to eliminate the static electricity of the article, thereby improving the photoelectric measurement accuracy of the precision optical detection instrument.

[0019] (2) The high-voltage static electricity removing device of the utility model is coated with insulating glue on the exposed part between the cable and the conducting ring to seal, which can effectively prevent the power supply from leaking and the risk of electric shock. At the same time, the protective shell, the insulating bottom disc, the intermediate isolation ring and the insulating upper cover are made of insulating materials, which further improves the safety and reliability of the device.

[0020] (3) The high-voltage static electricity removing device of the utility model has a reasonable structure, and the components are connected tightly and can be easily disassembled, which is convenient for cleaning and maintenance. In addition, the device has strong functionality, and is not only suitable for static electricity elimination of photoelectric test instruments and other equipment, but also can be widely used in other industrial fields that need to eliminate static electricity. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to the structure shown in the drawings without creating labor.

[0022] Fig. 1An explosion structure schematic view of the high-voltage static electricity removing device is provided in the utility model.

[0023] Fig. 2 A side structure schematic view of the high-voltage static electricity removing device is provided in the utility model.

[0024] Fig. 3 A top view structure schematic view of the high-voltage static electricity removing device is provided in the utility model.

[0025] In the drawing: 1, protective shell; 2, shell fixing screw; 3, positive high-voltage cable fixing head; 4, negative high-voltage cable fixing head; 5, insulating base plate; 6, positive conductive ring; 7, positive high-voltage discharge needle; 8, positive high-voltage cable; 9, cable fixing screw; 10, middle isolation ring; 11, negative high-voltage conductive ring; 12, negative high-voltage discharge needle; 13, negative high-voltage cable; 14, negative high-voltage fixing screw; 15, insulating upper cover; 16, upper pressing ring; 17, countersunk fixing screw.

[0026] The utility model discloses the realization, functional characteristics and advantages will be further explained with reference to the embodiment. Specific implementation

[0027] The technical scheme in the utility model embodiment will be clearly and completely described below with reference to the drawings in the utility model embodiment, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of the utility model protection.

[0028] It should be noted that if the embodiment of the utility model has involved directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition and the like between the components in a certain specific posture, if the specific posture changes, then the directionality indication also changes accordingly.

[0029] Embodiment one

[0030] As Figs. 1-3As shown, the utility model provides a high pressure static electricity device, including protection shell 1, protection shell 1 top is provided with high pressure conveying mechanism, high pressure conveying mechanism includes the positive high voltage cable fixed head 3 of protection shell 1 top side setting, protection shell 1 top is close to the one side of positive high voltage cable fixed head 3 and is provided with positive conducting ring 6, positive conducting ring 6 outside is provided with the positive high voltage discharge needle 7 that is circumferentially evenly distributed, positive high voltage cable fixed head 3 is provided with positive high voltage cable 8 in, protection shell 1 is close to the one side of positive high voltage cable fixed head 3 and is provided with negative high voltage cable fixed head 4, protection shell 1 top is close to the one side of negative high voltage cable fixed head 4 and is provided with negative high voltage conducting ring 11, negative high voltage cable fixed head 4 is provided with negative high voltage cable 13 in, negative high voltage conducting ring 11 outside is provided with the negative high voltage discharge needle 12 that is circumferentially evenly distributed, positive high voltage cable fixed head 3 and positive high voltage cable 8 generate positive high voltage power supply and are sent to positive conducting ring 6, negative high voltage cable fixed head 4 and negative high voltage cable 13 generate negative high voltage power supply and are sent to negative high voltage conducting ring 11, high pressure static electricity mechanism positive high voltage and negative high voltage continue to switch rapidly and frequently to remove static electricity.

[0031] Protection shell 1 side is provided with shell fixing screw of M4X82 specification, is used to fix the device shell.

[0032] Positive conducting ring 6 below is provided with insulating base plate 5, and the insulating base plate 5 is used to isolate power leakage.

[0033] Positive high voltage cable 8 is installed with cable fixing screw on the side close to positive conducting ring 6, for fixing positive high voltage cable 8 outside positive conducting ring 6.

[0034] Positive conducting ring 6 top is provided with intermediate isolation ring 10.

[0035] Negative high voltage cable 13 is installed with negative high voltage fixing screw on the side close to negative high voltage conducting ring 11, for fixing negative high voltage cable 13 outside negative high voltage conducting ring 11.

[0036] Negative high voltage conducting ring 11 is provided with insulating upper cover 15 away from the one side of negative high voltage cable fixed head 4, and the insulating upper cover 15 is used to isolate device internal power leakage.

[0037] Insulating upper cover 15 top is provided with upper pressing ring 16, and the upper pressing ring 16 outside is provided with countersunk fixing screw.

[0038] In this embodiment, the high-voltage conveying mechanism is arranged in the protective shell 1, the high-voltage conveying mechanism arranged in the protective shell 1 is started, a plurality of shell fixing screws are arranged on the top of the protective shell 1 and are used for fixing and mounting the device shell, an insulating bottom disc 5 is arranged at the bottom of the shell fixing screw, and the downward leakage of the power supply above is isolated through the insulating bottom disc 5. At this time, first, the positive high-voltage power supply (such as +6000V) passes through the positive high-voltage cable 8 and the positive high-voltage cable fixing head 3, and then the positive high-voltage cable 8 is fixed outside the positive conductive ring 6 through the cable fixing screw, so that the positive high-voltage cable 8 can convey the positive high-voltage power supply to the positive conductive ring 6. The positive conductive ring 6 is fixed with the positive high-voltage discharge needle 7 which is uniformly distributed in a circle. The ratio of the distance between each group of positive high-voltage discharge needles 7 to the distance from the needle tip of the positive high-voltage discharge needle 7 to the surface of the object whose static electricity is to be eliminated is generally between 1-1.5 times. The high-voltage power supply simultaneously supplies power to the eight conductive needles on the positive conductive ring 6. The positive ionization of the air near the positive conductive needle tip is positive. After maintaining for 1 second, it is immediately disconnected. Then, the negative high-voltage power supply (such as -6000V) passes through the negative high-voltage cable 13 and the negative high-voltage cable fixing head 4, and then the negative high-voltage cable 13 is fixed on the negative high-voltage conductive ring 11 through the negative high-voltage fixing screw, so that the negative high-voltage cable 13 can convey the negative high-voltage power supply to the negative high-voltage conductive ring 11 above. The negative high-voltage conductive ring 11 is fixed with the negative high-voltage discharge needle 12 which is uniformly distributed in a circle. The high-voltage power supply simultaneously supplies power to the eight conductive needles on the negative conductive ring. The negative ionization of the air near the negative conductive needle end is negative. After maintaining for 1 second, it is immediately disconnected. The positive high-voltage and the negative high-voltage are continuously and rapidly switched, forming a continuously moving charge between the needle tip and the surface of the material to be removed from static electricity, and neutralizing the surface charge of the material. After the material passes through the static electricity removing device, the surface of the material no longer carries the charge. The positive high-voltage assembly and the negative high-voltage assembly are isolated by the intermediate isolation ring 10. An insulating upper cover 15 is arranged at the top of the device to prevent the power supply from leaking to the outside of the device. A plurality of groups of specification countersunk fixing screws are screwed into the protective shell 1. The upper compression ring 16 is arranged above the insulating upper cover 15, so that the upper compression ring 16 can compact the components below to ensure the precision of the internal structure of the device. A hollow ring-shaped high-voltage static electricity removing device is formed. The material to be eliminated from the surface static electricity moves from the middle, from top to bottom or from bottom to top, slowly passes through the hollow part, and the charge in the ionized air near the discharge needle moves to the center of the circle due to the same charge repulsion effect. Due to the attraction of the opposite charges and the neutralization of the surface charge of the material, the static electricity removing effect is achieved.

[0039] The above description is only an exemplary embodiment of the present application, and does not limit the patent range of the present application. Any equivalent structural transformation or direct / indirect application in other related technical fields within the technical concept of the present application is included in the patent protection range of the present application.

Claims

1. A high-voltage electrostatic charge removal device comprising a protective housing (1), characterized in that, The protection shell (1) is provided with a high-voltage conveying mechanism above it, the high-voltage conveying mechanism comprises a positive high-voltage cable fixing head (3) provided on the side above the protection shell (1), a positive conductive ring (6) is provided on the side of the protection shell (1) close to the positive high-voltage cable fixing head (3), a plurality of positive high-voltage discharge needles (7) are uniformly distributed on the outer side of the positive conductive ring (6), a positive high-voltage cable (8) is arranged in the positive high-voltage cable fixing head (3), a negative high-voltage cable fixing head (4) is arranged on the side of the protection shell (1) close to the positive high-voltage cable fixing head (3), a negative high-voltage conductive ring (11) is arranged on the side of the protection shell (1) close to the negative high-voltage cable fixing head (4), a negative high-voltage cable (13) is arranged in the negative high-voltage cable fixing head (4), a plurality of negative high-voltage discharge needles (12) are uniformly distributed on the outer side of the negative high-voltage conductive ring (11), the positive high-voltage cable fixing head (3) and the positive high-voltage cable (8) generate positive high-voltage power supply to the positive conductive ring (6), the negative high-voltage cable fixing head (4) and the negative high-voltage cable (13) generate negative high-voltage power supply to the negative high-voltage conductive ring (11), and the positive and negative high-voltage of the high-voltage electrostatic mechanism are continuously switched to remove static electricity.

2. A high voltage electrostatic charge removal device according to claim 1, wherein The protection shell (1) is provided with a shell fixing screw (2) on the side, which is used for fixing the device shell.

3. The high voltage electrostatic charge removal device of claim 1, wherein, The positive conductive ring (6) is provided with an insulating bottom disc (5) below it, which is used for isolating power leakage.

4. The high voltage electrostatic charge removal device of claim 1, wherein, The positive high-voltage cable (8) is provided with a cable fixing screw (9) on the side close to the positive conductive ring (6), which is used for fixing the positive high-voltage cable (8) outside the positive conductive ring (6).

5. The high voltage electrostatic charge removal device of claim 1, wherein, The positive conductive ring (6) is provided with an intermediate isolation ring (10) above it.

6. A high voltage electrostatic charge removal device according to claim 1, wherein The negative high-voltage cable (13) is provided with a negative high-voltage fixing screw (14) on the side close to the negative high-voltage conductive ring (11), which is used for fixing the negative high-voltage cable (13) outside the negative high-voltage conductive ring (11).

7. A high voltage electrostatic charge removal device according to claim 1, wherein The negative high-voltage conductive ring (11) is provided with an insulating upper cover (15) on the side away from the negative high-voltage cable fixing head (4).

8. A high voltage electrostatic charge removal device according to claim 7, wherein, The insulating upper cover (15) is provided with an upper pressing ring (16) above it, and the outer side of the upper pressing ring (16) is provided with a countersunk fixing screw (17).