Egg yolk immune globulin powder filtering device with vibration mechanism
By introducing a vibration mechanism and sensor system into the egg yolk immunoglobulin powder filtration device, the problem of tedious cleaning was solved, and automatic cleaning and real-time monitoring functions were realized, thus improving operational efficiency.
Patent Information
- Application Number
- CN202423249646.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing egg yolk immunoglobulin powder filtration devices are cumbersome to operate when cleaning internal residues and lack vibration cleaning function.
A filtration device with a vibration mechanism was designed, comprising an ultrasonic transducer, a solenoid valve, and a flow sensor. It achieves automatic cleaning through high-frequency vibration and backwashing, and monitors filter element loosening by combining a pressure sensor and an audible and visual alarm.
It achieves automatic vibration cleaning of internal residues, monitors input and output flow rates, and provides timely feedback on loose filter elements, simplifying the cleaning process.
Smart Images

Figure CN223641430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filtration device technology, specifically to an egg yolk immunoglobulin powder filtration device with a vibration mechanism. Background Technology
[0002] Egg yolk immunoglobulin powder is a protein produced by high-tech processes such as water dilution and extraction, ultrafiltration concentration, microfiltration sterilization, and freeze drying of fresh egg yolks. Oral administration of egg yolk immunoglobulin can provide passive immune protection, thereby helping the body increase its ability to prevent and fight diseases.
[0003] Ultrafiltration concentration is an important step in the production of egg yolk immunoglobulin powder. By using microfiltration technology, suspended solids and bacteria in the raw material liquid are removed. Most current microfiltration sterilization equipment is similar in overall structure, consisting of a base and a cover. The filter element is installed on the base, and the raw material liquid enters the filter element from below the base. The liquid material filtered by the filter element is discharged from the outlet. In actual use, there are some functional shortcomings and room for improvement. For example, cleaning the inside of the equipment is relatively troublesome, requiring the base and cover to be disassembled, the filter element to be removed, and repeated rinsing and cleaning. The operation steps are relatively cumbersome, and it does not have the function of vibration to clean internal residues.
[0004] Now, a novel egg yolk immunoglobulin powder filtration device with a vibration mechanism is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an egg yolk immunoglobulin powder filtration device with a vibration mechanism to solve the problem mentioned in the background art of not having the function of vibration to clean internal residues.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an egg yolk immunoglobulin powder filtration device with a vibration mechanism, comprising a base, an outer casing fixedly connected to the top of the base, an input main pipe welded to the left side of the bottom of the base, an input branch pipe welded to the left side of the input main pipe, a discharge pipe welded to the right side of the bottom of the base, a filter element mounting seat fixedly connected to the left side of the top of the base, a ceramic bacterial filter element sleeved on the outside of the filter element mounting seat, a pressure gauge installed at the middle position of the top of the outer casing, and vibration components for cleaning the internal filter element provided on the left and right sides of the outer casing.
[0007] The vibration assembly includes two sets of fixed shells, which are threaded to the left and right sides of the outer casing, respectively. An ultrasonic transducer is installed inside the fixed shell. A generator interface is fixedly connected to the side of the ultrasonic transducer away from the outer casing. A first solenoid valve is installed on the left side of the input branch pipe, a second solenoid valve is installed at the bottom of the input main pipe, a third solenoid valve is installed on the right side of the discharge pipe, a clean water injection pipe is fixedly connected to the top right side of the outer casing, and a fourth solenoid valve is installed on the right side of the clean water injection pipe.
[0008] As a further technical solution of this utility model, the side of the ultrasonic transducer closest to the outer casing is in contact with the outer casing, and the ultrasonic transducers are symmetrically distributed about the vertical center line of the outer casing.
[0009] As a further technical solution of this utility model, the main input pipe, the branch input pipe, and the filter element mounting base are internally connected, and the external threads of the filter element mounting base match the internal threads of the ceramic bacterial filter element.
[0010] As a further technical solution of this utility model, the outer casing and the clean water injection pipe are internally connected, and the ultrasonic transducer, the first solenoid valve, the second solenoid valve, the third solenoid valve and the fourth solenoid valve are electrically connected.
[0011] As a further technical solution of this utility model, a first external clamp-on flow sensor is sleeved on the outside of the input branch pipe, and a second external clamp-on flow sensor is sleeved on the outside of the discharge pipe. The inner wall of the first external clamp-on flow sensor is tightly fitted with the outer wall of the input branch pipe, and the inner wall of the second external clamp-on flow sensor is tightly fitted with the outer wall of the discharge pipe.
[0012] As a further technical solution of this utility model, a pressure sensor is installed on the left side of the top of the outer casing, a sensor contact rod is provided at the bottom of the pressure sensor, an audible and visual alarm is installed at the top of the pressure sensor, the bottom of the sensor contact rod passes through the top of the outer casing, and the bottom of the sensor contact rod is in contact with the top of the ceramic filter element.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the egg yolk immunoglobulin powder filter device with vibration mechanism not only realizes the function of vibration cleaning of internal residues, but also realizes the function of input and output flow monitoring, and also realizes the function of filter element loosening feedback;
[0014] (1) By setting up a fixed shell, ultrasonic transducer, generator interface, base, input main pipe, input branch pipe, first solenoid valve, second solenoid valve, discharge pipe, third solenoid valve, clean water injection pipe and fourth solenoid valve, when in use, liquid raw materials are input from the input branch pipe, enter the ceramic filter element along the filter element mounting seat, and after being filtered by the ceramic filter element, they are discharged from the discharge pipe. When it is necessary to clean the inside of the equipment, the raw materials inside are emptied, the first solenoid valve and the third solenoid valve are closed simultaneously, and clean water is injected into the inside of the equipment through the clean water injection pipe. The clean water backwashes the ceramic filter element from the outside to the inside. At the same time, the matching ultrasonic generator is connected to the generator interface to power the ultrasonic transducer. The ultrasonic transducer emits high-frequency vibration, and the ultrasonic waves diffuse at high speed with water as the medium, which shakes off the attached substances on the outer shell and the ceramic filter element. Then the second solenoid valve and the third solenoid valve are opened to discharge the waste liquid, thus realizing the function of vibration cleaning of internal residues.
[0015] (2) By setting a first external clamp flow sensor and a second external clamp flow sensor, when in use, the second solenoid valve is kept closed when the input branch pipe is input, the first external clamp flow sensor keeps monitoring the flow of the input branch pipe, and the second external clamp flow sensor keeps monitoring the flow of the discharge pipe. When the values of the two are significantly different from the conventional threshold, the background can detect it in time, thus realizing the function of input and output flow monitoring.
[0016] (3) By setting up a pressure sensor, a sensor rod and an audible and visual alarm, when in use, as the outer shell and base are connected, the sensor rod presses on the top of the ceramic filter element. When the ceramic filter element becomes loose, the pressure on the sensor rod increases significantly, the pressure sensor senses an abnormal pressure value, and the audible and visual alarm sounds to remind the staff to pay attention, thus realizing the function of filter element loosening feedback. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present utility model;
[0018] Figure 2 This is a frontal cross-sectional view of the present invention.
[0019] Figure 3 For the present utility model Figure 2 Enlarged cross-sectional view of a portion of point A in the middle section;
[0020] Figure 4 This is a top-view enlarged structural diagram of the base of this utility model.
[0021] In the diagram: 1. Outer casing; 2. Fixed casing; 3. Ultrasonic transducer; 4. Generator interface; 5. Base; 6. Main input pipe; 7. Branch input pipe; 8. First solenoid valve; 9. Second solenoid valve; 10. Discharge pipe; 11. Third solenoid valve; 12. Clean water injection pipe; 13. Fourth solenoid valve; 14. Filter cartridge mounting base; 15. Ceramic filter cartridge; 16. First clamp-on flow sensor; 17. Second clamp-on flow sensor; 18. Pressure gauge; 19. Pressure sensor; 20. Sensor contact rod; 21. Audible and visual alarm. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example: Please refer to Figure 1-4 A yolk immunoglobulin powder filtration device with a vibration mechanism includes a base 5, an outer shell 1 fixedly connected to the top of the base 5, an input main pipe 6 welded to the left side of the bottom of the base 5, an input branch pipe 7 welded to the left side of the input main pipe 6, an output pipe 10 welded to the right side of the bottom of the base 5, a filter element mounting seat 14 fixedly connected to the left side of the top of the base 5, a ceramic bacterial filter element 15 sleeved on the outside of the filter element mounting seat 14, a pressure gauge 18 installed at the middle position of the top of the outer shell 1, and vibration components for cleaning the internal filter element provided on the left and right sides of the outer shell 1.
[0024] Please see Figure 1-4 A yolk immunoglobulin powder filtration device with a vibration mechanism also includes a vibration assembly. The vibration assembly includes two sets of fixed shells 2, which are threadedly connected to the left and right sides of the outer shell 1, respectively. An ultrasonic transducer 3 is installed inside the fixed shell 2. A generator interface 4 is fixedly connected to the side of the ultrasonic transducer 3 away from the outer shell 1. A first solenoid valve 8 is installed on the left side of the input branch pipe 7. A second solenoid valve 9 is installed at the bottom of the input main pipe 6. A third solenoid valve 11 is installed on the right side of the discharge pipe 10. A clean water injection pipe 12 is fixedly connected to the top right side of the outer shell 1. A fourth solenoid valve 13 is installed on the right side of the clean water injection pipe 12.
[0025] The ultrasonic transducer 3 is attached to the outer casing 1 on the side closest to the outer casing 1. The ultrasonic transducers 3 are symmetrically distributed about the vertical center line of the outer casing 1. The input main pipe 6, input branch pipe 7, and filter element mounting base 14 are internally connected. The external threads of the filter element mounting base 14 match the internal threads of the ceramic bacterial filter element 15. The outer casing 1 and the clean water injection pipe 12 are internally connected. The ultrasonic transducer 3, the first solenoid valve 8, the second solenoid valve 9, the third solenoid valve 11, and the fourth solenoid valve 13 are electrically connected. The equipment is quickly cleaned through vibration.
[0026] Specifically, such as Figure 1 and Figure 2 As shown, the first solenoid valve 8 and the third solenoid valve 11 are closed simultaneously, and clean water is injected into the equipment through the clean water injection pipe 12. The clean water backwashes the ceramic bacterial filter element 15 from the outside to the inside. At the same time, the matching ultrasonic generator is connected to the generator interface 4 to power the ultrasonic transducer 3. The ultrasonic transducer 3 emits high-frequency vibrations, and the ultrasonic waves diffuse at high speed with water as the medium, shaking off the attached substances on the outer shell 1 and the ceramic bacterial filter element 15. Then, the second solenoid valve 9 and the third solenoid valve 11 are opened to discharge the waste liquid.
[0027] A first external clamp-on flow sensor 16 is sleeved on the outside of the input branch pipe 7, and a second external clamp-on flow sensor 17 is sleeved on the outside of the discharge pipe 10. The inner wall of the first external clamp-on flow sensor 16 is in close contact with the outer wall of the input branch pipe 7, and the inner wall of the second external clamp-on flow sensor 17 is in close contact with the outer wall of the discharge pipe 10, which facilitates monitoring the input and output flow rates.
[0028] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, the first external clamp-on flow sensor 16 monitors the flow rate of the input branch pipe 7, and the second external clamp-on flow sensor 17 monitors the flow rate of the discharge pipe 10.
[0029] A pressure sensor 19 is installed on the top left side of the outer casing 1. A sensor contact rod 20 is provided at the bottom of the pressure sensor 19. An audible and visual alarm 21 is installed at the top of the pressure sensor 19. The bottom of the sensor contact rod 20 extends through the top of the outer casing 1. The bottom of the sensor contact rod 20 is in contact with the top of the ceramic filter element 15, which facilitates monitoring the tightness of the filter element.
[0030] Specifically, such as Figure 1 and Figure 3 As shown, the sensor contact rod 20 is pressed on the top of the ceramic bacterial filter element 15. When the ceramic bacterial filter element 15 becomes loose, the pressure on the sensor contact rod 20 increases significantly. The pressure sensor 19 senses an abnormal pressure value, and the audible and visual alarm 21 sounds.
[0031] Working principle: When using this utility model, firstly, liquid raw material is input from the input branch pipe 7, enters the ceramic bacterial filter element 15 along the filter element mounting seat 14, and is discharged from the discharge pipe 10 after being filtered by the ceramic bacterial filter element 15. When it is necessary to clean the inside of the equipment, the raw material inside is emptied, the first solenoid valve 8 and the third solenoid valve 11 are closed simultaneously, and clean water is injected into the inside of the equipment through the clean water injection pipe 12. The clean water backwashes the ceramic bacterial filter element 15 from the outside to the inside. At the same time, the matching ultrasonic generator is connected to the generator interface 4 to power the ultrasonic transducer 3. The ultrasonic transducer 3 emits high-frequency vibrations, and the ultrasonic waves diffuse at high speed with water as the medium, shaking off the attached substances on the outer shell 1 and the ceramic bacterial filter element 15. Then, the second solenoid valve 9 and the third solenoid valve 11 are opened to discharge the waste liquid. When the input branch pipe 7 is in operation, the second solenoid valve 9 remains closed. The first clamp-on flow sensor 16 monitors the flow rate of the input branch pipe 7, and the second clamp-on flow sensor 17 monitors the flow rate of the discharge pipe 10. When the values of both deviate significantly from the conventional threshold, the back-end system can detect this promptly. As the outer casing 1 and the base 5 are connected, the sensor contact rod 20 presses against the top of the ceramic filter element 15. When the ceramic filter element 15 becomes loose, the pressure on the sensor contact rod 20 increases significantly. The pressure sensor 19 senses an abnormal pressure value, and the audible and visual alarm 21 sounds to alert the staff.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A yolk immunoglobulin powder filtration device with a vibration mechanism, comprising a base (5), characterized in that: The top of the base (5) is fixedly connected to the outer shell (1), the bottom left of the base (5) is welded to the input main pipe (6), the left side of the input main pipe (6) is welded to the input branch pipe (7), the bottom right of the base (5) is welded to the discharge pipe (10), the top left of the base (5) is fixedly connected to the filter element mounting seat (14), the filter element mounting seat (14) is sleeved with a ceramic filter element (15), the middle position of the top of the outer shell (1) is installed with a pressure gauge (18), and the left and right sides of the outer shell (1) are provided with vibration components for cleaning the internal filter element; The vibration assembly includes two sets of fixed shells (2), which are threaded to the left and right sides of the outer shell (1), respectively. An ultrasonic transducer (3) is installed inside the fixed shell (2). A generator interface (4) is fixedly connected to the side of the ultrasonic transducer (3) away from the outer shell (1). A first solenoid valve (8) is installed on the left side of the input branch pipe (7). A second solenoid valve (9) is installed at the bottom end of the input main pipe (6). A third solenoid valve (11) is installed on the right side of the discharge pipe (10). A clean water injection pipe (12) is fixedly connected to the top right side of the outer shell (1). A fourth solenoid valve (13) is installed on the right side of the clean water injection pipe (12).
2. The egg yolk immunoglobulin powder filtration device with a vibration mechanism according to claim 1, characterized in that: The ultrasonic transducer (3) is attached to the outer casing (1) on the side closest to the outer casing (1), and the ultrasonic transducer (3) is symmetrically distributed about the vertical center line of the outer casing (1).
3. The egg yolk immunoglobulin powder filtration device with a vibration mechanism according to claim 1, characterized in that: The main input pipe (6), the branch input pipe (7), and the filter element mounting base (14) are internally connected, and the external threads of the filter element mounting base (14) match the internal threads of the ceramic bacterial filter element (15).
4. The egg yolk immunoglobulin powder filtration device with a vibration mechanism according to claim 1, characterized in that: The outer casing (1) and the clean water injection pipe (12) are internally connected, and the ultrasonic transducer (3), the first solenoid valve (8), the second solenoid valve (9), the third solenoid valve (11), and the fourth solenoid valve (13) are electrically connected.
5. The egg yolk immunoglobulin powder filtration device with a vibration mechanism according to claim 1, characterized in that: The input branch pipe (7) is fitted with a first external clamp-on flow sensor (16), and the discharge pipe (10) is fitted with a second external clamp-on flow sensor (17). The inner wall of the first external clamp-on flow sensor (16) is in close contact with the outer wall of the input branch pipe (7), and the inner wall of the second external clamp-on flow sensor (17) is in close contact with the outer wall of the discharge pipe (10).
6. The egg yolk immunoglobulin powder filtration device with a vibration mechanism according to claim 1, characterized in that: A pressure sensor (19) is installed on the left side of the top of the outer casing (1). A sensor rod (20) is provided at the bottom of the pressure sensor (19). An audible and visual alarm (21) is installed at the top of the pressure sensor (19). The bottom of the sensor rod (20) extends through the top of the outer casing (1). The bottom of the sensor rod (20) is in contact with the top of the ceramic filter element (15).